Zavoli Bora Technical Instructions And Installation Manual

Zavoli Bora Technical Instructions And Installation Manual

System new bora

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Technical Instructions
installation Guide
System New Bora
MT-IS-GAI-NWB.01-E del 01/10/2013

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Summary of Contents for Zavoli Bora

  • Page 1 Technical Instructions installation Guide System New Bora MT-IS-GAI-NWB.01-E del 01/10/2013...
  • Page 2: Introduction

    “Bora” gas system operating principles, needs support to fine-tune the system or solve specific issues. For more information about the “Bora” gas system, please refer to the other manuals published by Zavoli S.r.l. Pag. 2 di 26...
  • Page 3: Table Of Contents

    …………. Map ...………………………………………………………………... …23 5. ……………….. Bora Program Error Codes …..……………………………………. …24 6. ……………….. Table Sizing Jets For Injection Kit NEW BORA …...……………. …25 …………. Table Bora LPG injectors Pan-Jet .………………………………... …25 …………. Table Bora CNG injectors Pan-Jet ……..…………………………. …26...
  • Page 4: Installation Of Mechanical Parts

    Umístění komponent 1.1 Component Location Před instalací kompnent systém BORA nebo BORA LIGHT (LPG) a Bora a Bora Light (CNG) nalezněte v Before installing your Bora or Bora Light (LPG) and Bora or Bora Light (CNG) system motorovém prostoru umístění, což umožní, aby následující činnoti bylysnadno dokončeny:...
  • Page 5: Gas Solenoid Valves

    U LPG kitů (Bora a Bora Light) mohou být použity tři typy ventilů. For the LPG (Bora or Bora Light) kit three different types of valves can be used. Choose the most appropriate model in accordance with the type of kit installed in the vehicle.
  • Page 6 Technical Instructions MT-IS-GAI-NWB.01-E del 01/10/2013 installation Guide System New Bora Fig. 1.1.2-1 Fig. 1.1.2-2 Fig. 1.1.2-3 Fig. 1.1.2-4 Fig. 1.1.2-5 Fig. 1.1.2-6 Fig. 1.1.2-7 Fig. 1.1.2-8 Pag. 6 di 26...
  • Page 7: Installation Of The Map

    1.1.3 Installazione MAP Pro verzi kitu LPG a CNG Bora a Bra Light; For versions of kit Bora Bora and Light LPG and CNG; - Čidlo musí být připevněno bezpečně provizorně, protože slouží jen pro fázi samomapování. - The sensor must be fixed in safety so provisional seen that serves only for the phase of self- - Připojte sensor MAP s jednotkou s použitím "V"...
  • Page 8 150mm. - kromě standardních vstřikovacích trysek (dodávaných v kitu) vyrábí ZAVOLI ještě dva typy trysek. Jeden Beside these standard injection nozzles (supplied with your kit) Zavoli s.r.l. manufactures je zobrazen na obr.
  • Page 9 Technical Instructions MT-IS-GAI-NWB.01-E del 01/10/2013 installation Guide System New Bora Cod.491050 Fig. 1.1.5-3 The injection nozzle shown in fig. 1.1.5-5 can be fixed inside the intake manifold by means - vstřikovaí trysky zobrazené na obr. 1.1.5-5 moou ýt připevněny uvnitř saího potrubí prostřednictvím of a Teflon tube.
  • Page 10: Gas Injectors

    Technical Instructions MT-IS-GAI-NWB.01-E del 01/10/2013 installation Guide System New Bora Plynové vstřikovače 1.1.6 Gas Injectors Jedním z hlavních ryxů, který činí náš vstřikovač PAN-JET velmí vhodným kmponentem je jeho stavebnicové One of the main features which make our Pan-Jet injector (fig. 1.1.6-1) an extremely handy použití...
  • Page 11: Complete Mechanical Installation Part Schemes

    Technical Instructions MT-IS-GAI-NWB.01-E del 01/10/2013 installation Guide System New Bora Celkové schéma instalace mechanických dílů 2. Complete Mechanical Installation Part schemes 2.1 Scheme the mechanical GPL Mechanicé schéma LPG Pag. 11 di 26...
  • Page 12: Scheme The Mechanical Cng

    Technical Instructions MT-IS-GAI-NWB.01-E del 01/10/2013 installation Guide System New Bora 2.2 Scheme the mechanical CNG Mechanické schéma CNG Pag. 12 di 26...
  • Page 13: Electrical Wiring

    Technical Instructions MT-IS-GAI-NWB.01-E del 01/10/2013 installation Guide System New Bora Elektrické zapojení Electrical Wiring Následující obecná by měla být považována za platná pro jakýkoliv typ vozidla. Je důležité respektovat tato The following are general directions which should be considered valid for any type of vehicle. It pravidla, protože jsou klíčovým faktorem k tomu, abychom správně...
  • Page 14: Connection Of The Gas Injectors

    Technical Instructions MT-IS-GAI-NWB.01-E del 01/10/2013 installation Guide System New Bora 3.2 Injector Cut-Off Cables Přestřižení kabelů ke vstřikovačům Fig. 3.2-3 Polarita vašeho připojení je velmi důležitá. Černý drát by měl jít směrem k benzínové ŘJ, The direction of your connections is very important. BLACK wires should be going ostatní...
  • Page 15: Wiring General Scheme

    Technical Instructions MT-IS-GAI-NWB.01-E del 01/10/2013 installation Guide System New Bora Celkové schéma zapojení Wiring General Scheme 3.4.1 Scheme 4 cylinders Bora Light LPG Schéma 4 válcové Bora Light LPG Fig. 3.4.1-1 Pag. 15 di 26...
  • Page 16: Scheme 4 Cylinders Bora Lpg

    Technical Instructions MT-IS-GAI-NWB.01-E del 01/10/2013 installation Guide System New Bora Schéma 4 válcové Bora LPG 3.4.2 Scheme 4 cylinders Bora LPG Fig. 3.4.2-1 Pag. 16 di 26...
  • Page 17: Scheme 4 Cylinders Bora Light Cng

    Technical Instructions MT-IS-GAI-NWB.01-E del 01/10/2013 installation Guide System New Bora Schéma 4 válcové Bora Light CNG 3.4.3 Scheme 4 cylinders Bora Light CNG Fig. 3.4.3-1 Pag. 17 di 26...
  • Page 18: Scheme 4 Cylinders Bora Cng

    Technical Instructions MT-IS-GAI-NWB.01-E del 01/10/2013 installation Guide System New Bora Schéma 4 válcové Bora CNG 3.4.4 Scheme 4 cylinders Bora CNG Fig. 3.4.4-1 Pag. 18 di 26...
  • Page 19: Fine Tuning

    OBD requisites, the BORA software is equipped with advanced diagnostics of the gas system enabling communication with the original OBD system of the vehicle. The calibration Software has changed in both appearance and functionality, but also trying to help out installers as much as possible.
  • Page 20: Main Steps For Setting Up The Unit

    Technical Instructions MT-IS-GAI-NWB.01-E del 01/10/2013 installation Guide System New Bora 4.1 Main steps for setting up the unit 4.2 Initialization Ecu After selecting the check box corresponding to the type of fuel LPG or CNG, simply press the button initializes. Automatically be sent to the control unit and a standard mapping software that will allow you to calibrate the car.
  • Page 21: Parameters

    Technical Instructions MT-IS-GAI-NWB.01-E del 01/10/2013 installation Guide System New Bora 4.3 Parameters t is the second step of the procedure, is used to specify additional information about the type of system installed and the car (see Fig. 4.3-1). Fig. 4.3-1 4.4 Sensores...
  • Page 22: Save Calibration

    4.6 Self-Calibration Fig. 4.6-1 Before starting self-mapping procedure for the Bora and Bora Light systems, the connection to the MAP sensor will be requested. Self-mapping consists in acquiring the values of the various parameters when idling on petrol and in their processing on the basis of the supplied data (engine displacement, number of cylinders, Pag.
  • Page 23: Map

    MT-IS-GAI-NWB.01-E del 01/10/2013 installation Guide System New Bora injection type, etc.). As soon as self-mapping starts, the key shown in fig. 4.6-1 will be enabled and will request to press start when the idling conditions with petrol have been reached.
  • Page 24: Bora Program Error Codes

    Technical Instructions MT-IS-GAI-NWB.01-E del 01/10/2013 installation Guide System New Bora Bora Program Error Codes Error Cause Code No error Generic error Framework.Net 4.0 Extended not installed SQL Server Compact 4.0 not installed The language set for the application is not valid (it does not exist in the DB, or it...
  • Page 25 Technical Instructions MT-IS-GAI-NWB.01-E del 01/10/2013 installation Guide System New Bora 6. Table Sizing Jets For Injection Kit NEW BORA 6.1 Table Bora LPG injectors Pan-Jet Pag. 25 di 26...
  • Page 26: Table Bora Cng Injectors Pan-Jet

    Technical Instructions MT-IS-GAI-NWB.01-E del 01/10/2013 installation Guide System New Bora 6.2 Table Bora CNG injectors Pan-Jet Pag. 26 di 26...

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