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XTR M DUTY BUDDY Mortar Mixer
odels:
XD850, XD1100, XD1300
Extreme Duty Buddy Mixer Operator Manual
America’s Fastest & Strongest Mortar Mixers
5 1-3 St. Augustine Rd.
Jacksonville, FL 32207
Office / Warehouse 888-823-8819 90 - 398-3133
Fax: 800-5 8-1333 90 -398-6820
www.buddyequipment.com
EVISION: C 1/2007
P/N : 56802BD
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Table of Contents
Summary of Contents for BUDDY EQUIPMENT EXD850
- Page 1 XTR M DUTY BUDDY Mortar Mixer odels: XD850, XD1100, XD1300 Extreme Duty Buddy Mixer Operator Manual America’s Fastest & Strongest Mortar Mixers 5 1-3 St. Augustine Rd. Jacksonville, FL 32207 Office / Warehouse 888-823-8819 90 - 398-3133 Fax: 800-5 8-1333 90 -398-6820 www.buddyequipment.com EVISION: C 1/2007 P/N : 56802BD...
- Page 2 Buddy Equipment, INC. Amer America Amer ica’ ’ ’ ’ ’ s F s Fas ast t t t t es est & S t & S t & S t & Str trong onges est Mor t Mor t Mor...
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Page 3: Table Of Contents
Table of IMITED WARRANTY ..............5 Contents FOREWORD / WARRANTY INFORMATION ......... 6 SECTION 1 - INTRODUCTION ............7-9 ntroduction ................8 ntended Use ................8 General Description ..............8-9 Machine Diagram ..............10 SECTION 2 - TECHNICA DATA ............11-16 Machine Specifications .............. - Page 4 Table of Engine/Engine Oil/Air Filter ............ 40 Contents Spark Plug / Engine RPM/Cooling System/Valve Clearance ... 41 Hardware ................42 Wheel Bearing Lubrication ............42 Wheel Bearing Adjustment ............42 Drum Seals ................42 Cleaning .................. 42 Storage/Long-Term Storage/End of Storage ........43 Troubleshooting ...............
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Page 5: Imited Warranty
IMITED WARRANTY he Manufacturer warrants that products manufactured shall be free from defects in material and workmanship that develop under normal use for a period of 1-year for products from the date of shipment. he foregoing shall be the exclusive remedy of the buyer and the exclusive liability of the Manufacturer. Our warranty excludes normal replaceable wear items, i.e. -
Page 6: Foreword / Warranty Information
Observe the safety regulations as well as the guidelines of the civil engineering trade association. Location of warranty Buddy Equipment, Inc. is not liable for the function of the machine when used in an information: improper manner and for other than the intended purpose. -
Page 7: Section 1 - Introduction
Extreme Duty Buddy Mortar Mixer Introduction... -
Page 8: Ntroduction
GEN E RAL DESCR PT ON When t his Your new EXD850, EXD1100, OR EXD1300 mixer comes standard with the following symbol, be aler t, your patented features: safety involved. Carefully read... - Page 9 Introduction atent ending Engine Cowl Design This unique engine cowl allows access to the engine’s controls without having to open the cowl. This allows the mixer to be operated with the cowl closed…convenience of not having to open and close the cowl for engine starting and stopping. ...
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Page 10: Machine Diagram
MACH N E D AGRAM Introduction drum seals bullgear pillow block bearings ir cle ner trunnions engine oil dipstick ball hitch coupler drum guard dump handle engine & engine guard lifter cowl clutch lever dump latch fork pocket frame safety chain Extreme Duty axle &... -
Page 11: Section 2 - Technica Data
Extreme Duty Buddy Mortar Mixer 2. Technical Data... -
Page 12: Machine Specifications
Technical Data $WSQDLDÐ#TSXÐ!TCCXÐ,NQS@QÐ,HWDQRÐ Ð2ODBHEHB@SHNMRÐ €ipwÁ 5†iiÁ 5†iiÁ 5†iiÁ 8W7%"Á 8W7Á 8W7 Á txpy„t€y„Á Á Á Á ÁÁÁÁÁHpƒf…tyrÁV…ÁEg„vrÁ $&#ÁÁ #Á %#ÁÁ %&Á %!ÁÁ!&Á ÁÁÁÁÁS€…fwÁU€w†xpÁÁ Á Á Á ÁÁÁÁÁh†q…ÁÁh†ÁxÁ %#ÁÁ!Á ÁÁ Á "%ÁÁ!Á ÁÁÁÁÁÁ &""Á‰Á!%Á‰Á#%Á "Á‰Á!%Á‰Á#%Á "Á‰Á"#Á‰Á$"Á ÁÁÁÁÁE‰ÁVÁ‰ÁAÁtyÁÁhxÁ ! Á‰ÁÁ‰Á$ Á ""Á‰ÁÁ‰Á$ Á $"Á‰Á!Á‰Á%Á... -
Page 13: Engine Specifications
Technical Data $MFHMDÐ2ODBHEHB@SHNMRÐ tyrwpÁ6wtyipƒÁ!6hwpÁÁ yrtypÁSpÁ 8wph…ƒthÁF€…€ƒÁ 4tƒÁ6€€wpiÁ@f„€wtypÁ yrtypÁFfvpÁ A€yifÁ 5fwi€ƒÁ yrtypÁF€ipw Á @W!Á@W !Á H7IÁ %ÁsÁÁ#ÁvˆÁ ÁsÁÁ"ÁvˆÁ I€ˆpƒÁ ÁsÁÁ%ÁvˆÁ ÁsÁÁÁvˆÁ Hpƒf…tyrÁRppiÁ !ÁÁ #Á $"ÁQIFÁ BiwpÁÁ9†wwÁQIFÁ y€Áw€fiÁÁÁ TywpfipiÁ@f„€wtypÁAtrsÁSp„…Á 9†pwÁSpÁ "UÁIAÁ UÁIAÁ Ftytx†xÁ&ÁHh…fypÁ Á ,@BGHMDÐ2NTMCÐ+DUDKÐ3DRS †iiÁFt‰pƒÁ8W7Á Ffhstyp Sp FfÁ#Á"Á R€†yi Ep‡pw Fp…pƒ 6fwtgƒf…t€y 7f…p Rtx„€yÁF€ipwÁ%%#ÁSpÁÁ... -
Page 14: Machine Dimensions
Technical MACH N E D ME NS ONS Data !Ð Ð "Ð #HLDMRHNMRÐ 6HCSGÐÐ +DMFSGÐ 'DHFGSÐ @WKDÐQDSQ@BSDC Ð W7%"ÁEÁ‰ÁVÁ‰ÁAÁÁÁ !$ÁÁ&Á #%ÁÁ$ Á &""ÁÁ! Á ByÁÁhxÁ É "#%ÁÁ&#Á Á W7ÁEÁ‰ÁVÁ‰ÁAÁÁÁ !$ÁÁ&Á #%ÁÁ$ Á "ÁÁ""Á tyÁÁhxÁ É "#%ÁÁ&#Á Á Extreme Duty W7 ÁEÁ‰ÁVÁ‰ÁAÁÁÁ $"ÁÁ%Á... -
Page 15: Operator Controls
Technical MACH NE OPE RATOR CONTROLS Data hoke on/off con rol fuel recoil on/off engine on/off paddle clu ch engage/ disengage dump la ch Extreme Duty Buddy Mortar Mixer... -
Page 16: P N & Plate Location
Technical IN & LATE LOCATION Data ngin plat s rial numb r plat lic ns plat hol s Extreme Duty Buddy Mortar Mixer... -
Page 17: Section 3 - Hea Th & Safety
Extreme Duty Buddy Mortar Mixer 3. Health & Safety... -
Page 18: Decal Location
ear View - Decal Placement Health & Safety Before using this equipment, study this entire manual to become familiar with its operation. Do not allow untrained or unauthorized personnel, especially children, to operate this equipment. Use only factory autho- rized parts for service. When warning decals are destroyed or missing, contact the Manufacturer immediately for replacement. - Page 19 Front View - Decal Placement Health & Safety GREASE WEEKLY 55392 Extreme Duty Buddy Mortar Mixer...
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Page 20: Safety Precautions
Health & OLLOW SA ETY INSTRUCTIONS Safety Carefully read all safety messages and decals in this manual and on your machine safety signs. Keep decals in good condition. Replace missing or damaged decals. Be sure new equipment components and repair parts include the current safety signs. - Page 21 Health & PROPER VENTILATION Safety Never operate unit in a poorly ventilated or enclosed area. Avoid prolonged breathing of exhaust gases. Engine exhaust fumes can cause sickness or death. WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job. Prolonged exposure to loud noise can cause impairment or loss of hearing.
- Page 22 Health & Safety WARNING-TOWING Warning: Before attempting to tow mixer, ensure that all anti-theft devices are disabled and completely removed. Always close fuel valve. Warning: Do not tow the mixer with the drum in the dump position. Mixer may become unstable and tip over when hitting a curb, pothole or other obstruction. Warning: Always properly attach safety chains before mixer is towed.
- Page 23 Health & Safety USE COMMON SENSE WHEN HANDLING UELS Transport and handle fuel only when contained in approved safety containers. Do not smoke when refueling the engine or during any other fuel handling operation. If fuel is spilled during refueling, wipe it off from the engine immediately and discard the rag in a safe place.
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Page 24: Safety Use
Health & Safety AFETY U E hese machines are designed to carry out the function of mixing mortar, plaster, f ireproof ing, grout and other small grained Portland cement products. If used correctly, they will provide an effective and safe means of mixing and meet the appropr iate performance standards. -
Page 25: Section 4 - Operation
Extreme Duty Buddy Mortar Mixer 4. Operation... -
Page 26: General Safety Notes
ENERAL SAFETY NOTES Operation If Applicable, Obser ve t he Following Points for Your Safety and Protection perators and maintenance personnel must always comply with the following safety precautions. These precautions are given here for your safety. Review them carefully before operating the machine and before performing general maintenance or repairs. - Page 27 Operation Obser ve t he Following Points, If Applicable, to Prevent Damage to t he Mac hine Always replace parts with parts supplied or recommended by Buddy Equipment. NEVER USE SPARE PARTS F INFERI R SPECIFICATI N. Never allow unqualified people to perform repairs on the machine.
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Page 28: Safety Symbols
AFETY YMBOL Operation Safety symbols are used in these instructions to bring attention to actions that may cause personal injury or damage to the equipment. Always observe these symbols, they are included for your safety and for the protection of the machine. DELIVERY IN PECTION Upon receipt of your mixer, Any damage... - Page 29 Operation nstalling Chain to Mixer Dump Handle nstallation emove the dump handle from the mixer drum where it is attached to the paddle shaft. Consult the section of this manual and use the (2) 3/8 RAME AND DRUM ASSEMBLY bolts and nuts provided near the top, tow pole end of the drum to install the drum handle as shown in the exploded view.
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Page 30: Pre-Start Checklist
Operation Fuel is highly flammable, handle with care. Do not refuel the engine while smoking or when near an open flame or sparks. Always stop engine before refueling. Clean up spilled fuel before starting. Avoid fires by keeping engine clean of accumulated grease and debris. -
Page 31: Starting The Machine
Operation TARTING THE MACHINE Warm and Cold Weather Starting 1. Disengage drive train. 2. Turn engine switch to the “on position”. 3. Open fuel valve. 4. Turn on choke. 5. Pull recoil until engine starts. 6. Then turn choke off gradually. 7. - Page 32 Operation WARNING TH MIX R IS D SIGN D FOR MIXING ONLY MORTAR, PLAST R, FIR PROOFING, GROUT AND OTH R SMALL GRAIN D PORTLAND C M NT PRODUCTS. ANY OTH R US OF THIS MIX R MAY CAUS PR MATUR FAILUR OR GR AT P RSONAL RISK TO TH OP RATOR OR OTH R INDIVIDUALS CLOS BY.
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Page 33: Shutting The Machine Off
Operation HUTTING THE MACHINE OFF etract drum until it is in its mixing position. 2. Disengage drive train by moving lever for paddle rotation to its neutral position. 3. To improve the engine service life, throttle engine down to idle for a period of 2 to 5 minutes before shutting down. - Page 34 Operation frame of afety towing chain vehicle latch hook ttach Safety Chain to Towing Vehicle Cross chain under tow pole with 4-5 inch vertical slack. Feed chain through frame of towing vehicle. Secure end of chain with latch hook as illustrated. ...
- Page 35 Operation WARNING 9. On Spring Axles--wheel spindle on mixer dump end of machine is pinned to axle with two pins and secured with two hairpins. Make sure that spindle is fully assembled into axle and both pins are locked in place as shown prior to towing. WARNING AILURE TO PIN SPINDLE INTO AXLE CAN RESULT IN SERIOUS DAMAGE OR INJURY.
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Page 37: Section 5 - Maintenance
Extreme Duty Buddy Mortar Mixer 5. Maintenance... -
Page 38: First Service 50 Hours
Maintenance IRST SERVICE 50 HOURS After the 50 hour break-in period, perform the following services: Change the engine oil (See Engine Oil section). Check air filter (see Engine Air Filter section) ADDITIONAL SERVICE IN ORMATION This is not a detailed engine service manual. If you want more detailed service information refer to engine manuals: Read engine Emission Warranty Statement and Engine Manual before operat- MPORTANT:... - Page 39 Maintenance WARNING UEL IS BOTH TOXIC AND LAMMABLE. DO NOT SMOKE WHILE WORKING WITH UEL. DO NOT USE NEAR OPEN LAME. ALWAYS STOP ENGINE BE ORE RE UELING. CLEAN UP SPILLED UEL BE ORE STARTING. AVOID IRES BY KEEPING ENGINE AND ENGINE COWL CLEAN AND REE O ACCUMU- LATED GREASE AND DEBRIS.
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Page 40: Lubrication Points
Maintenance LUBRICATION POINTS drum seals pillow block bearings trunnions air cleaner engine oil dipstick all hitch coupler Engine Refer to engine manual for specific engine information. Engine Oil 1. Replace oil at 20 hours, then change oil every 100 hours. Under heavy loads, change engine oil weekly. -
Page 41: Spark Plug / Engine Rpm/Cooling System/Valve Clearance
Maintenance ir Filter Wash the parts with water and dry thoroughly. Remove the pre-cleaner cap to access the foam pre-cleaner and paper element. Clean foam pre-cleaner in warm soapy water, rinse and dry thoroughly. Apply oil to the foam and squeeze out excess oil. The engine will smoke if too much oil is left in the foam. -
Page 42: Hardware
Maintenance Hardware Periodically inspect all hardware on the mixer and engine. Loose hardware can contribute to early component failure and poor performance. Some hardware is used to retain parts that have to move freely for correct operation NOTE: of this unit. These items include the guard lifter and drum guard. The hardware for these items should be snug enough to prevent excessive play, yet loose enough to allow the parts to pivot freely. -
Page 43: Storage/Long-Term Storage/End Of Storage
Maintenance STORAGE / LONG-TERM STORAGE Cleaning and Storage If equipment is taken out of operation for the Winter season or a prolonged period, follow below procedures to prevent machine or engine damage. 1. Ensure that the drum is in the dump position with engine off. 2. -
Page 44: Troubleshooting
Maintenance TROUBLESHOOTING ocfjec 9Wki[ 9ehh[Yj_l[7Yj_ed k[bb_d[fbk]][Z 9b[Wdehh[fbWY[ :_hjo\k[b\_bj[h 9b[Wdehh[fbWY[ d]_d[BWYai 7_h\_bj[hZ_hjo 9b[Wdehh[fbWY[ Fem[h MehdYob_dZ[hWdZf_ijedh_d]i H[fbWY[ JeeckY^e_b_dYhWdaYWi[ :hW_djefhef[hb[l[b MehdlWbl[]k_Z[i H[fbWY[ MehdYob_dZ[hWdZf_ijedh_d]i H[fbWY[ E_b9edikcfj_ed JeeckY^e_b_dYhWdaYWi[ :hW_djefhef[hb[l[b Beei[Xebjied[d]_d[ J_]^j[d YhWdaYWi[ MehdlWbl[i%lWbl[]k_Z[i H[fbWY[ MehdYob_dZ[hWdZf_ijedh_d]i H[fbWY[ 8bk[Icea[ JeeckY^e_b_dYhWdaYWi[ :hW_djefhef[hb[l[b E_bi[WbWj_djWa[lWbl[ H[fbWY[ Z[\[Yj_l[ ;cfjo\k[bjWda _bbjWda Hkd%e\\im_jY^_i_dE Cel[im_jY^jefhef[h :e[iDejIjWhj fei_j_ed... -
Page 45: Maintenance Chart
Maintenance MPORTANT! he person attempting ny of the following maintenance tasks must be authorized to do so and have read nd understood ll sections within this manual. E2-E6 ^[Ya%7Z`kij dijhkYj_edi b[Wd%H[fbWY[ ;D=?D; H;7:;C?II?EDM7HH7DJO" EF;H7JEH ;D=?D;C7DK7B 'E_bB[l[b H[fbWY[Wj)&#^hi"j^[d[l[ho'&&#^hiI7 )&M7F" I>ehI@ 9 (<k[b9Wf IjhW_d[h 9^[YaZW_bo"Yb[Wd[l[ho,#cedj^ieh'&&^hi )I[Z_c[dj9kf <_bj[h... -
Page 46: Maintenance Log
AINTENANCE LOG Maintenance $WSQDLDÐ#TSXÐ!TCCXÐ,NQS@QÐ,HWDQRÐmÐ,@HMSDM@MBDÐ+NF fhstypÁ €ipw Ð>>>>>>>>>>>>>>>>>>>>>>> 7f…p €q I†ƒhsf„p ddddddddddddddddd RpƒtfwÁG†xgpƒÁÁÁdddddddddddddddddddddddÁ 8yrtyp Rpƒtfw G†xgpƒ ddddddddddddd T„p …st„ hsfƒ… …€ ƒph€ƒi if…p„ €q „pƒ‡thp fyi s€†ƒ„ €y xfhstyp fty…pyfyhpÁ f…pÁ f…pÁ f…pÁ f…pÁ f…pÁ f…pÁ f…pÁ A€†ƒ„Á A€†ƒ„ A€†ƒ„ A€†ƒ„ A€†ƒ„... -
Page 47: Seals And Bearings
SEALS AND BEARINGS Maintenance nstructions for Seal & Bearing Assembly Kits P/N 23432 ITEM DESCRIPTION QUANTITY 24017 Washer 25881 Washer Split 32003 Bearing 32324 Seal DrumYellow . Disassemble drum from frame and remove. Unscrew end bolts from paddle shaft and remove spacers and bull gear. 2. -
Page 48: Bull Gear Assembly
BULL GEAR ASSE BLY . Align Bull gear key way opposite to gear mesh. Never lubricate this surface. 2. Adjust pinion for tooth alignment and engagement using .0 0 feeler gauge. 3. Tighten all four (4) pillow block bolts before removing feeler gauge. Extreme Duty Buddy Mortar Mixer... - Page 49 Extreme Duty Buddy Mortar Mixer...
- Page 50 Extreme Duty Buddy Mortar Mixer...
- Page 51 Extreme Duty Buddy CALIFORNIA PROPOSITION 65 WARNING: Operation of this equipment and/or engine exhaust from this product contains Mortar Mixer chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.
- Page 52 America’s Fastest & Strongest Mortar Mixers uddy Equipment, Inc. 4541-3 St. Augustine Rd. Jacksonville, FL 32207 Local: (904) 398-3133 or 888-823-8819 Fax: 800-548-1333 © 2006 uddy Equipment, Inc,. Printed in U.S.A.