ERVOR G05 Operating And Maintenance Manual
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ERVOR G05 Operating And Maintenance Manual

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AIR COMPRESSOR

G05
OPERATING AND
MAINTENANCE MANUAL
ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE
(33) 01 34 11 50 00
(33) 01 34 11 50 10
Web : www.ervor.com - Email : info@ervor.com
Notice G05 - 3 590 503
Page 1
Issue: 11/2011 - Rev.A

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Summary of Contents for ERVOR G05

  • Page 1: Air Compressor

    AIR COMPRESSOR OPERATING AND MAINTENANCE MANUAL ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...
  • Page 2 No part of this manual may be reproduced without the written permission of Ervor Compressors. ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 3: Table Of Contents

    10 - C - EVERY 200 HOURS .................... 24 10 - D - EVERY 500 HOURS .................... 24 ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...
  • Page 4 15 - A - INTRODUCTION ....................42 15 - B - PROTECTION ....................... 42 ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 5: Technical Data

    - Direct coupling with semi-elastic blades or indirect coupling by drive pulley and belts - Weight with coupling : 52 Kg approximately ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 6: Layout

    2 - LAYOUT ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com Page 6 Notice G05 - 3 590 503 Issue: 11/2011 - Rev.A...
  • Page 7 ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 8: Machine Overview

    Our guarantee is limited to the manufacturer's one. ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 9: B - Ordering For Spare Parts

    - description of the part - reference of the part - compressor's serial number ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 10: Description Of Danger Signals

    DANGEROUS FLUID EJECTION ELECTRIC VOLTAGE ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 11: Danger Zones

    ANY WORK ON THE ELECTRICAL INSTALLATION, EVEN OF MINOR IMPORTANCE , MUST BE CARRIED OUT BY PROFESSIONALLY SKILLED PERSONNEL. ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...
  • Page 12 Blank page ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com Page 12 Notice G05 - 3 590 503...

  • Page 13: Storage

    A sealed package (long term) category 4C with dehydrating packs, conforming to S.E.I. norms. ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 14: D - Storage Oil

    - Flash point : min 55°C - Viscosity at 20°C : 250 mm2/s ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 15: Installation

    EXCEED 40°C AT ANY TIME. DO NOT HESITATE TO CONTACT US FOR ANY PARTICULAR APPLICATION. ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 16: Using The Compressor For The First Time

    BEFORE THE FIRST START-UP CHECK THE OIL LEVEL. CHECK THE SUPPLY VOLTAGE. ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 17: C - First Start- Up

    Fit the intermediate plate onto the plate on the drive motor side by mounting the semi-elastic blades as shown on the following page . ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...
  • Page 18 WITH PLATE & SHORT HUB PLATE & LONG HUB 2mm +/-0.3 ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...
  • Page 19 (plates bonded together or the plates too far apart). In case of breaking of the operating blades, check these two conditions. ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 20: C - 3 - Direction Of Rotation

    DEFINITION OF THE DIRECTION OF ROTATION THE OBSERVER IS IN FRONT OF THE EXPOSED COMPRESSOR DRIVE SHAFT ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...
  • Page 21 Left hand oil filling LP/BP LP/BP ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 22: C - 4 - Procedure For Starting

    Check the sense of rotation. Thermic engine : Check oil level and gasoline level. ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 23: Safety Instructions

    9 - A - USED OIL DISPOSAL WASTE OIL DISPOSAL MUST BE IN ACCORDANCE WITH COUNTRY LEGISLATION. ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 24: Preventative Maintenance

    Replace the air intake filter (reduce to 500 hours if necessary, depending on the dust/dirt level of the compressor room). ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 25: F - Every 2000 Hours

    - BEARING ..............2.4 - VALVE ............... 2.4 (Ø30) - COUPLING ..............4.7 ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 26: Maintenance Instructions

    Oil sight glass Minimum Oil drain ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 27: 11- A - 1 - General Characteristics Of Recommended Oil

    ( INCREASE THE FREQUENCY OF OIL CHANGES WHEN THE COMPRESSOR IS INSTALLED IN A HOSTILE ENVIRONMENT ) ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 28: B - Cylinder Heads & Valves

    Qty 1 - COMPRESSION VALVE ..........Ø 30 Qty 1 ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...
  • Page 29 VALVE STEM (PCAX8Q11 / 3 925 002) (drawing number / reference) ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 30: B - 2 - Maintenance Of Valves

    - Do not forget the safety washer and pin which prevent the slackening of the valve stem, nut. ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...
  • Page 31 - Tightening of valves:........... every 500 hours of operation - Changing of valves: ............ every 2000 hours of operation ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 32: C - Pistons - Connecting Rods - Crankshafts

    CRANK SHAFT WITH SPACER CONNECTING BALANCE WEIGHT ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...
  • Page 33 - ASSEMBLY PLAY ............press fit - WEAR PLAY .............. rotation of piston spindle in the bore ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 34: D - Cylinders,Pistons

    Check the play at the cut of each new piston ring by placing it carefully in the cylinder bore. ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 35: E - 1 - Mounting Of Rings

    After mounting the piston rings, shake the piston to ensure that all piston rings slide freely in their respective grooves. ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...
  • Page 36 Change oval or scratched cylinders Piston rings, pistons and cylinders must be checked every 4000 hours of operating. ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...
  • Page 37 PISTON RING WEARING READING MOUNTING PLAY ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 38: Failure Analysis

    12 - B - 2 - THE COMPRESSOR RUNS BUT THERE IS NO DELIVERY PRESSURE 12 - B - 3 - THE COMPRESSOR HEATS ABNORMALLY ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 39: Spare Parts List

    C : REPLACE IMPORTANT : Replace all defective parts found during check-up. ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 40: Parts List

    14 - PARTS LIST ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com Page 40 Notice G05 - 3 590 503 Issue: 11/2011 - Rev.A...
  • Page 41 OIL LEVEL SWITCH -------------- 7 710 040 ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

  • Page 42: Anticorrosive Protection

    - Glyptal resin lacquer ............Final thickness 40 to 80µ ..................(2 coats) - Standard colour ..............Blue RAL 5019 ERVOR (SCA) - 6, Rue Désiré Granet - Z.I. du Val d'Argent - 95100 ARGENTEUIL FRANCE (33) 01 34 11 50 00 (33) 01 34 11 50 10 Web : www.ervor.com - Email : info@ervor.com...

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