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Powerful Two-Stage
Filtration for Diesel Engines
Operating in Medium to
Heavy Dust Conditions
The air cleaners featured
in this section offer reliable
two-stage filtration designs
that have been proven by
years of service in medium
dust environments such as
light construction, mining,
agriculture, trucks, gen sets,
compressors and industrial
applications.
Looking for FHG or FWG Air Cleaner Families?
These old air cleaner families are being phased out of our product offering. To help you
transition from these older air cleaner designs to newer designs with improved filtration
technology, the upgrade tables below will guide you to a newer air cleaner housing (or family)
that is a close match to the older model. See the service parts section for available parts for
older air cleaner housings. If you need help to upgrade, contact Donaldson. See back cover
for contact information.
FHG
Upgrade
to FPG or FRG
Older
FPG
FHG
Model
G052558
G065424
G052559
G065424
G052560
G057511
G052561
G057511
G065104
G070019
G065113
G065432
G065212
G065432
G065360
G065432
G080147
G070019
G080195
G082528
G080200
G082527
G080490
G082527
G090022
G090225
G090024
G090225
G090182
G090225
G090183
G090225
G100035
G100319
G100036
G100319
G120012
G120014
G120036
G120037
G140022
G140054
G140055
G160078
www.donaldson.com
Upgrade
--- FRG Model ---
Older FWG
Style A
Style B
G042503
G052686
G042529
G052686
G052510
G052685
G052512
G052685
G065266
G065551
G080023
G065541
G080026
G065541
G120365
G065551
G100003
G080582
G100004
G080585
G120059
G080582
G120063
G080582
G140077
G090245
G100297
G140083
G090250
G110206
G160104
G090245
G100297
G160107
G090250
G100297
G100398
G110206
G100395
G100297
PSD Air Cleaners with PowerCore
G120417
G110206
Filtration Technology offer improved
G120415
G110206
G120415
G110206
filtration performance compared to our
G120417
G110206
older F-Series axial or RadialSeal
G140523
G130097
cleaners.
G140523
G130097
G140526
G130097
G160679
G150092
Air Cleaners for
Medium Dust Conditions
F Series & XRB Air Cleaners
FWG
to FPG or FRG
Upgrade
Style
G042544
FPG
G042544
FPG
G057511
FPG
G057511
FPG
G070017
FPG
G082528
FPG
G082528
FPG
G100297
FRG
G100297
FRG
G100297
FRG
G110206
FRG
G110206
FRG
G130097
FRG
G130097
FRG
G150092
FRG
G150092
FRG
®
air
™
Section Index
FKB ..................................................80
Service Instructions ........................85
XRB ...................................................88
Service Instructions ........................93
FPG & FPG Alexin
...........................96
™
Service Instructions ......................105
FRG ..................................................107
Service Instructions ...................... 118
FTG .................................................121
Service Instructions ......................124
FVG Cycloflow
..............................126
™
Service Instructions ......................124
If you're looking for
a new two-stage air
cleaner, check out the
PowerCore Air cleaner
section first!
Engine Air Filtration •
79
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Summary of Contents for Donaldson Torit FKB
- Page 1 Section Index compressors and industrial FKB ..........80 Service Instructions ......85 applications. XRB ...........88 Service Instructions ......93 FPG & FPG Alexin ......96 ™...
- Page 2 Cummins Filtration / Fleetguard With heavy-duty plastic construction and non-metal filters, FKB air cleaners are smaller in diameter compared to competitive brands with similar airflow. the air cleaner is lighter, more efficient, and easier to install and Cummins and Fleetguard are registered trademarks of Cummins Filtration, Inc.
- Page 3 FKB Air Cleaners Built-in Mounting Brackets and Filter Indicator Port Easy to service with non-metal filters Inlet Applications • Off-road equipment operating in Filter Indicator Port medium-dust conditions with engine airflow range of 70 to 207 cfm (2 to 5.9 m3/min) •...
- Page 4 When calculating total initial restriction of the entire air intake system, include the restriction caused by ducting, elbows, pre-cleaners, etc. FKB Air Cleaner Performance Curves (Restriction & Dust Capacity) B055006 B045008 ...
- Page 5 FKB Air Cleaners FKB Specification Illustrations Side View Cover End View for B04, B05, and B06 M8 X 1.25 (2 - B04,B05 and B06) FKB Specifications Body Inlet Outlet Housing Inlet Outlet Inlet Center Service Restr. Mounting Air Cleaner Dia.
- Page 6 FKB Air Cleaners Unique twist and lock filters ensure proper positioning during filter service. FKB air cleaners Filter Service assemblies include primary and safety filters. Plastic Housing Indicator Port Air Inlet Outlet to Engine Safety Filter Built-in Mounting Primary Filter...
-
Page 7: Service Instructions
Note: Avoid dislodging contaminant from the filter as it is removed from the air cleaner housing. Filter Unlatch and remove the service cover on the FKB air cleaner. To remove the primary filter, press and rotate the filter counter-clockwise until free. - Page 8 FKB Air Cleaners FKB Air Cleaners Service Instructions Remove the Safety Filter Note: If a safety filter or liner is not present, check to see if it has attached or Liner itself to the inside of the primary filter Next remove the safety filter (replace during removal.
- Page 9 FKB Air Cleaners Service Instructions Install the Primary Filter Install the new primary filter by pressing and rotating the filter clockwise until fully fitted against the stop. Note: If you perform filter maintenance service on a schedule vs. using service indicators, you may want to write the service date on the filter end cap.
- Page 10 265 to 630 cfm. Like our FKB and PSD models, of engine protection from harmful these air cleaners feature built-in contaminants and increase engine mounting brackets.
- Page 11 XRB Air Cleaners Built-in Mounting Brackets and Filter Indicator Port Easy to Service with Non-metal Filters Applications Inlet • On- and off-road equipment operating in medium-dust conditions with engine airflow range of 255 to 630 cfm (7 .5 to 17 .8 m3/min) •...
- Page 12 XRB Air Cleaners FLOW Air in the Side, out the End (standard flow filters) Initial Airflow Restriction When Selecting an Air Cleaner . . . CFM @ H Air Cleaner 6" 8" 10" Model Determine the airflow requirements of your engine, then B080080 find the corresponding cfm airflow B100127...
- Page 13 XRB Air Cleaners XRB Specification Illustration Cover / End View Side View M8 x 1.25" (4 places) Mounting Bracket XRB Specifications Body Inlet Outlet Housing Inlet Outlet Inlet Center Service Restr. Mounting Air Cleaner Dia. Dia. Dia. Length Height Length Loca- Line to Clear.
- Page 14 XRB Air Cleaners Exploded View / Service Parts 8" Models (B080080) Air Inlet Filter Service Indicator Port Service Cover Primary Filter Safety Filter Plastic Housing Outlet to Engine Built-in Mounting Bracket Vacuator Valve ™ 10" and 12" Models (B100127, B120470) Air Inlet Service Cover Filter Service...
-
Page 15: Service Instructions
XRB Air Cleaners Service Instructions This servicing information is provided as a best practices guide. It is not intended to replace or supersede the service instructions supplied by your engine or vehicle manufacturer. Check the Restriction Replace the filter only when the restriction level has reached the maximum recommended by the engine or equipment manufacturer... - Page 16 XRB Air Cleaners Service Instructions Remove the Safety Filter Replace the safety filter with every third primary filter change unless excessive dust has settled on it during servicing. If you are reusing the safety filter keep it clean while servicing the housing to avoid contamination.
- Page 17 XRB Air Cleaners Service Instructions Install the Primary Filter Install the new primary filter by gently sliding it over the safety filter and pressing it into place until fully seated. When installing, apply pressure by hand at the outer rim of the filter, not in the center, to complete a tight seal.
-
Page 18: Fpg & Fpg Alexin
FPG & FPG Alexin Air Cleaners ™ Advanced Sealing Technology in Compact Two-Stage Design For the Most Reliable Engine Protection The FPG Air Cleaner series is a Despite its compact size, the FPG Air Cleaner offers two-stage engine air cleaner complete engine air operating in medium to heavy dust protection —... - Page 19 FPG & FPG Alexin Air Cleaners ™ Small, Durable and Corrosion-Free The Easiest Air Cleaner to Service! Applications 5" / 146mm 6" / 171mm Dia. 7" / 182mm Dia. 8" / 212mm Dia. Dia. • Provides up to 346 cfm airflow per 4"...
- Page 20 FPG & FPG Alexin Air Cleaners ™ Air in the Side, Out the End FLOW (standard flow filters) Initial Airflow Restriction When Selecting an Air Cleaner . . . Airflow CFM @ H Air Cleaner Model 6" 8" 10" 90° Straight Determine the airflow requirements of your engine,...
- Page 21 FPG & FPG Alexin Air Cleaners ™ continued — FPG Air Cleaner Performance Curves (Restriction & Dust Capacity) G070017 & G070018 G065432 & G065433 ...
- Page 22 FPG & FPG Alexin Air Cleaners ™ continued — FPG Air Cleaner Performance Curves (Restriction & Dust Capacity) G100317 G100319 ...
- Page 23 FPG Air Cleaners FPG Specifications with Body Inlet outlet Housing Inlet outlet Inlet Center Service weight Restr. Air Cleaner Safety Dia. Dia. Dia. Length Height Length Loca- Line to Clear. Models Filter? tion (G) Valve(H) Loc. (J) MoDeLS wItH 90° eLBow outLet tuBe G042545 4.80"...
- Page 24 FPG & FPG Alexin Air Cleaners ™ Mounting Bands Designed Exclusively for the FPG Series wARNING: Do not use any other mounting bands or straps with FPG air cleaners. Use of an unapproved mounting band voids warranty. Polymer Mounting Band Metal Mounting Band The one-piece, high tech polymer mounting band will securely hold the housing The metal mounting band has a...
- Page 25 FPG & FPG Alexin Air Cleaners ™ Alexin ™ Twist-Off Cover Model FPG ALeXIN ™ with Body Inlet outlet Housing Inlet outlet Inlet Center Service weight Restr. Air Cleaner Safety Dia. Dia. Dia. Length Height Length Loca- Line to Clear. Models Filter? tion (G) Valve(H)
- Page 26 FPG & FPG Alexin Air Cleaners ™ FPG Service Parts & Accessories G065432 & G065433 G042544 & G042545 Cover ..........P539422 ..8 Cover ..........P533685 ..8 Elbow, 45º ......... P105543 Filter, primary ........P822686 ..3 Elbow, 90º ......... P105531 Filter, safety ........P535396 ..4 Filter, primary ........
- Page 27 FPG & FPG Alexin Air Cleaners ™ Service Instructions This servicing information is provided as a best practices guide. It is not intended to replace or supersede the service instructions supplied by your engine or vehicle manufacturer. Check the Restriction Replace the filter only when the restriction level has reached the maximum recommended by the engine or equipment manufacturer or on a...
- Page 28 FPG & FPG Alexin Air Cleaners ™ Service Instructions Inspect the old Filter Inspect the old filter for any signs of leaks. A streak of dust on the clean side of the filter is a telltale sign. Eliminate any source of air leaks before installing the new primary filter.
- Page 29 FRG Air Cleaners Superior Protection for Larger Engines RadialSeal Sealing Technology Means Reliable Filtration and Quicker Service ™ The Donaldson two-stage FRG RadialSeal air cleaners provide ™ improved reliability, better durability and reduced weight compared to axial seal style air cleaner designs.
- Page 30 FRG Air Cleaners Durable, Vibration Resistant Variety of Sizes in Two Separate Housing Styles Applications FRG Style A FRG Style B The FRG Style A series replaces Donaldson’s The FRG Style B series replaces Donaldson’s • Horizontal installation obsolete FHG series in size and airflow capacity. obsolete FTG series in size and airflow capacity.
- Page 31 FRG Air Cleaners FLOW Air in the Side, Out the End (standard flow filters) Initial Airflow Restriction Airflow CFM @ H Air Cleaner Weight 6" 8" 10" Model Style A - Bolt/ClAMp SeRvICe CoveR G052685 G052686 G065541 G065551 G080582 11.0 G080585 10.5 OUTLET...
- Page 32 FRG Air Cleaners continued — FRG Air Cleaner Performance Curves (Restriction & Dust Capacity) G065551 - Style A G065541 - Style A ...
- Page 33 FRG Air Cleaners continued — FRG Air Cleaner Performance Curves (Restriction & Dust Capacity) G100395 - Style A G100297 - Style B ...
- Page 34 FRG Air Cleaners continued — FRG Air Cleaner Performance Curves (Restriction & Dust Capacity) G130097 - Style B G120417 - Style A ...
- Page 35 FRG Air Cleaners continued — FRG Air Cleaner Performance Curves (Restriction & Dust Capacity) G180031 - Style B G160679 - Style A ...
- Page 36 FRG Air Cleaners FRG Specification Illustrations Style A — Bolt/Clamp Service Cover FRG Specifications (Style A) Body Inlet outlet Housing Inlet Center line Service outlet Inlet Diameter Diameter Diameter length location to valve Clearance length length Cleaner Models Style A - Bolt/ClAMp SeRvICe CoveR G052685 5.25 2.50...
- Page 37 FRG Air Cleaners FRG Service Parts Style A — Bolt/Clamp Service Cover Indicator port Body Clamp Access Cover primary Filter Safety Filter Cover Gasket Air Cleaner Housing Baffle metal body & cover vacuator valve ™ Style B — Latch Service Cover Cover Gasket some models latch...
- Page 38 FRG Air Cleaners G090245 FRG Style A G065541 FRG Style A G100398 FRG Style A Clamp ..........P102025 Baffle, metal ........P602211 Clamp ..........P002940 Cover ..........P600657 Clamp ..........P106071 Cover ..........P522133 Elbow, 45º ......... P105545 Dust cup/cover ........ P103827 Elbow, 45º...
- Page 39 FRG Air Cleaners G120415 FRG Style A G130107 FRG Style B G160679 FRG Style A Baffle, metal ........P106329 Cover ..........P538259 ..8 Baffle, metal ........P106637 Clamp ..........P121067 Elbow, 45º ......... P109021 Clamp ..........P100789 Dust cup/cover ........ P109296 Elbow, 90º...
-
Page 40: Service Instructions
FRG Air Cleaners Service Instructions This servicing information is provided as a best practices guide. It is not intended to replace or supersede the service instructions supplied by your engine or vehicle manufacturer. Check the Restriction Replace the filter only when the restriction level has reached the maximum recommended by the engine or equipment manufacturer or on a regular service... -
Page 41: Cover
FRG Air Cleaners Service Instructions Inspect the old Filter Inspect the old filter for any signs of leaks. A streak of dust on the clean side of the filter is a telltale sign. Eliminate any source of air leaks before installing the new primary filter. - Page 42 FRG Air Cleaners Service Instructions Check Inlet Hoods and pre-Cleaners Check any intake hoods and pre- cleaner devices during maintenance routines. A missing inlet hood will significantly shorten filter life. If your unit had a hood or pre-cleaner originally, make sure you replace it. Check openings and tubes on pre-cleaners to make sure they are not plugged.
-
Page 43: Vacuator ™ Valve
FTG Air Cleaners Under Hood Mount, Two-Stage Filtration For Large Construction & Mining Equipment The FTG Cycloflow Air Cleaner ™ Tangential is another two-stage air cleaner Inlet Service with a built-in pre-cleaner. This air Access cleaner has axial seal style filters. Cover The FTG is typically mounted under hood with the service cover... - Page 44 FTG Air Cleaners FLOW Air in the Side, Out the End (standard flow filters) When Selecting an Air Cleaner . . . Determine the airflow requirements of your engine, then find the corresponding cfm airflow in the table below. The restriction numbers (shown in inches of water) indicate the approximate initial restriction of each model air cleaner at that cfm.
- Page 45 FTG Air Cleaners FTG Specification Illustrations G210007 Service Access View G210010 Service Access View Inlet on left side of body Inlet on right side of body FTG Specifications Body Inlet Outlet Housing Inlet Center Line Service Outlet Diameter Diameter Diameter Length Location to Valve...
- Page 46 FTG & FVG Air Cleaners Service Instructions This servicing information is provided as a best practices guide. It is not intended to replace or supersede the service instructions supplied by your engine or vehicle manufacturer. Check the Restriction Check the restriction level of the air cleaner filter service indicator.
- Page 47 FTG & FVG Air Cleaners Service Instructions Always Clean the Inside of the Housing Dirt left in the air cleaner housing is harmful to your engine. Use a clean, damp cloth to wipe the inside of the housing before fitting the new filter. Block the outlet tube of the air cleaner with a small dampened towel prior to cleaning the seal surface to avoid contaminating the induction system.
- Page 48 FVG Cycloflow Air Cleaners ™ Horizontal Mount, Integral Vacuator Valve ™ Severe Duty, Two-Stage Filtration for Large Construction & Mining Machines Applications Air Inlet • Allows up to 1200 cfm airflow throughput per air cleaner Filter end cap is access cover •...
- Page 49 FVG Cycloflow Air Cleaners ™ FLOW Air in the Side, Out the End (standard flow filters) When Selecting an Air Cleaner . . . Determine the airflow requirements of your engine, then find the corresponding cfm airflow in the table below. The restriction numbers (shown in inches of water) indicate the approximate initial restriction of each model air cleaner at that cfm.
- Page 50 FVG Cycloflow Air Cleaners ™ FVG Cycloflow Specification Illustration ™ FVG Specifications Body Inlet Outlet Inlet Service Diameter Diameter Diameter Length Length Clearance Cleaner Weight Models mm lbs kg G140195 13.95 354 7.00 6.00 20.87 530 10.98 279 3.88 5.75 12.71 323 20.72 526 48 G160376...
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Page 51: Elbow, 90º
FVG Cycloflow Air Cleaners ™ FVG Exploded View Safety Filter Safety Signal ™ Retainer X004816 P105738 Wing P109107 Gasket P116175 Washer Housing Primary P105740 Filter Vacuator Valve ™ FVG Service Parts & Accessories G140195 G160376 G160587 Elbow, 45º ......... P105547 Elbow, 45º... -
Page 52: Cover
Donaldson Delivers Innovative Filtration Solutions for Engines, Equipment and the People Who Use Them Fuel Filtration Hydraulic and Transmission Filtration Expanded line of fuel filters protect engine • Offering a broad line of spin-on, cartridge-style and components and extend equipment life. in-tank hydraulic filters —...
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