The Big Picture 1. Choose The System Location You can do steps 1-4 2. Get the Power Ready while your system is 3. Get an Approved Oxygen Regulator in transit. 4. Get the Tools You’ll Need 5. Unpack the crate 6.
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Step 0 -- Let’s talk about Safety During the setup process, as well as during daily operation of your HVO system, be aware that you will be working with oxygen under pressure, which, when combined with a fuel, is potentially explosive. To avoid injury or death, follow these safety precautions: ●...
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Step 1: Choose the System Location ● Choose an indoor location that is Clean, Dust-Free, dry, & well-ventilated ● ambient room temperature must be 45-90 ● If you plan to build shelving or cabinets for your HVO system: ○ Make sure the enclosure is well-ventilated ○...
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NOTE We recommend against the use Step 2: Get the Power Ready of extension cords and power strips. Ensure that your power connections are located within 5 feet of your HVO system. ● Work with a certified electrician to determine power requirements Based on your configuration ●...
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Step 3: Get an Approved Oxygen Regulator ● Use an oxygen regulator with a flow rate That matches your usage. ● If you have questions about the right Regulator for your setup, give us a Call. ● Nut size is about 1.25” (CGA standard).
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Step 4: Get the Tools You’ll Need ● Electric Drill with Phillips-Head Bit (to open the crate) ● Socket Set (To remove tank from crate base) ● Two 18” adjustable wrenches (To gently connect O2 regulator) ● Dish Soap Solution in a Spray Bottle (to bubble-test for leaks) ●...
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Step 5: Unpack the crate ● Place the crate on a level surface ● Unscrew and remove the lid (#1) ● Unscrew and Remove the front panel (#2) ● Using the proper socket size, remove the Bolts from the base of the tank ●...
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NOTE Don’t plug the system in until the Step 6: Prepare the Master last step. No power is needed yet! ● The master is the head box and tank combo. ● Place the master in its permanent location. ● Ensure that the ball valve is in the open position. the tank MUST NOT be under pressure.
Step 7: Prepare the Drone ● The naked drone is the tank with the exposed compressor on top. ● Position the drone so that the braided steel line can reach between the two tanks, leaving at least 2-3 inches of slack. ●...
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Step 8: Prepare the Oxygen Concentrators ● The oxygen concentrators (oxycons) will be split into two sets (A&B), with at least 2 per set. ● Watch a video to learn how to remove batteries from M10 oxycons ● Connect ¼” oxygen “manifold” lines (shown in green below) from set “A”...
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Step 9A: Connect the Components ● Firmly push the 3/8“ oxygen line from oxycon set A into the push-to-connect in the back of the master. ● Repeat for set B into the naked drone’s push-to-connect. ● Use an adjustable wrench to Connect the oxygen regulator to the master ball valve assembly.
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Step 9B: Connect the Components ● Ensure that the master switch is in the “0” (Off) position. ● Attach a power cord to the master and plug into household power. ● Attach power to the relay boxes. ● plug each relay box into a separate dedicated circuit. ●...
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Your system should look like this* Box B Set B Set A Box A Master Drone Power Oxygen Rear View Coaxial 20 AMP 30 AMP *Assumes 6 oxycons. Your power requirements may differ.
Step 10: Power Up! ● Turn all of the oxycon power switches on, and leave them on at all times. At this point, the oxycons will not power up until the master is turned on. ● Turn the master power switch on. Now the system should come to life.
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Congratulations! ● Your system should build pressure until it reaches the maximum for the model you’re using (100 psi for the Standard, 150 psi for the Mighty Mite and MAX). ● When the pressure falls below the lower threshold (30 psi or 100 psi, depending on the model), the system will automatically turn on and begin recharging your tanks with oxygen.
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