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M2 MT-3000A Installation Manual

Elevation positioner

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M2 Antenna Systems, Inc.
Model No: MT-3000A
SPECIFICATIONS
MODEL NUMBER ..................................................... MT-3000A (Elevation Positioner)
ROTATING TORQUE ............................................... 4500 Inch lbs. (at slowest speed)
GEAR RATIO ............................................................ 19200:1
ROTATION SPEED / 0-90 DEGREES ..................... 35 Seconds (Speed Controlled)
ROTATION RANGE .................................................. 0-180 Degrees
READOUT RESOLUTION ........................................ 0.1 Degrees
TRAVEL ACCURACY ............................................... +/- .5 Degrees
INPUT VOLTAGE. .................................................... 28-42 VDC
DIMENSIONS ........................................................... W=30" / H=12" / D=30"
FINISH ...................................................................... Gold Zinc
CABLE REQUIREMENTS ........................................ (2) #16AWG, (2) #22AWG Shilded
WEIGHT ................................................................... 97 lbs.
M2 Antenna Systems, Inc. 4402 N. Selland Ave. Fresno, CA 93722
Tel: (559) 432-8873 Fax: (559) 432-3059 Web: www.m2inc.com
11/17/11
©2015 M2 Antenna Systems Incoporated
Rev.02

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Summary of Contents for M2 MT-3000A

  • Page 1 FINISH ..............Gold Zinc CABLE REQUIREMENTS ........(2) #16AWG, (2) #22AWG Shilded WEIGHT ..............97 lbs. M2 Antenna Systems, Inc. 4402 N. Selland Ave. Fresno, CA 93722 Tel: (559) 432-8873 Fax: (559) 432-3059 Web: www.m2inc.com 11/17/11 ©2015 M2 Antenna Systems Incoporated...
  • Page 2 ASTM 512, 513, or 519 specifications or equivalent. Simply stated steell with a psi rating over 50,000 PSI ( Pounds per square inch) is required. M2 can supply your mast if no local steel supply exists in your area.
  • Page 3 MT-3000A PRE-INSTALLATION ASSEMBLY All installations are unique in some way, which means it's OK to preassemble certain hardware, or rear- range the assembly process to meet specific site requirements. A quick review of the assembly notes and drawings should help firm up the appropriate strategy. Please remember to double-check all hard- ware for tightness BEFORE it becomes inaccessible.
  • Page 4 MT-3000A & AXIS ASSEMBLY DETAIL...
  • Page 5 DRIVE SPROCKET & AXIS BEARING DETAIL...
  • Page 6 LEVELING BAR ASSEMBLY SHOWN AT 0.0° ON THE HORIZON FRONT OF ARRAY The leveling bar is mainly an installation tool to help keep mounting pads parallel during main cross boom installation. Depending on your installation, topography & H-Frame type, your leveling bar can be installed in many configurations.
  • Page 7 MT-3000A CHAIN INSTALLATION 1. Install Master Link to chain and Chain MASTER LINK #40 Anchor. CHAIN Note: For installation ease keep bolts on ANCHOR chain achors loose. Untill chain as been routed thru sprokets and secured on other end of D-Ring.
  • Page 8 CHAIN & IDLER SPROCKET ADJUSTMENT DRIVE SPROCKET ADJUSTMENT IDLER SPROCKET ADJUSTMENT BOLT Excessive chain slop or play may develop after using system for some time. We have incorporated in a chain adjustment to keep chain slop or play at a minimum. Please review drawings shown for more detailed information.
  • Page 9 GEAR BOX MOTOR DETAIL The New MT-3000AEL has been outfitted with a high performance high efficiency gear box using all roller bearings and gear oil. The gear box has been assembled with a light coat of lubricat- ing oil. No load testing can be performed during ground set up and test before gear box is filled with oil.
  • Page 10 LSK-3000 LIMIT SWITCH KIT NOTE: LIMIT PLATE MUST BE INSTALLED TO BEARING ADJUSTMENT BODY PLATE WITH; BOLT, 1/4-20 X 1/2” (QTY. 2) BEFORE IT BECOMES UN-ACCSESIBLE. WHEN INSTALLING BEARING / ADJUSTMENT BODY PLATE TO AXIS ASSEMBLY. (SEE PHOTOS FOR MORE INFORMATION) D-RING SPROCKET LIMIT STOP BLOCK BOLT, 1/4-20 X 1-3/4”,SS...
  • Page 11 LSK-3000 LIMIT SWITCH KIT NOTE: INSTALL LIMIT SWITCH BOX TO MOTOR. ROUTE CABLES AS SHOWN BELOW & REFER TO LIMIT SWITCH BOX PICTURE FOR WIRING DETAILS. INSTALL LIMIT SWITCH BOX COVER WITH SCREWS SUPPLIED WITH COVER. LIMIT SWITCH BOX WIRING DETAIL BLUE or Reed Switch Return DWN LIMIT UP LIMIT...
  • Page 12 MT-3000A PARTS & HARDWARE DESCRIPTION Axis Assembly (welded) ................1 Mast Mount Plate ..................1 “T” Plate, Coast Side (welded) ..............1 “T” Plate, Drive Side ..................1 D-Ring Sprocket ..................1 Leveling Bar Assembly ................1 MT-3000AEL, Elevation 1200:1 Gear Box & Motor ........1 Axis Bearing Housing ..................
  • Page 13 MT-3000A PARTS & HARDWARE DESCRIPTION Bolt, 1/4-20 x 1”, Hex Hd, ss ................ 4 Nut, Locking 1/4-20, ss ................5 Screw, Allen Head cap 10-32 x 1-1/8”, ss ............ 4 U-Bolt and Cradle 4” ..................4 U-Bolt and Cradle 3” ..................4 U-Bolt and Cradle 2”...
  • Page 14: 12 Month Limited Warranty

    M2 warrants the MT-3000AEL Positioner unit against defects in material and workmanship for a period of 12 months from date of purchase. During the warranty period, M2 will, at its option, either repair or replace products or components which prove to be defective. The warranty shall not apply to defects or dam- age resulting from: ...