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Maaselan Kone hakki pilke 38 easy TR Instructions For Assembly Maintenance And Use

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Hakki Pilke 38
LOG SPLITTER
– Instructions for assembly, operation and maintenance
– EU Declaration of Conformity
– Safety instructions
– Warranty terms
The operator must read and understand these instructions
Hakki Pilke 38 Easy
Easy
before operating the log splitter!
MAASELÄN KONE OY
Valimotie 1, 85800 Haapajärvi
tel.08-7727300, fax.08-7727320
info@maaselankone.fi
www.maaselankone.fi
Original
1
Version 6

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Summary of Contents for Maaselan Kone hakki pilke 38 easy TR

  • Page 1 English Hakki Pilke 38 Easy LOG SPLITTER – Instructions for assembly, operation and maintenance – EU Declaration of Conformity – Safety instructions – Warranty terms The operator must read and understand these instructions before operating the log splitter! MAASELÄN KONE OY Valimotie 1, 85800 Haapajärvi tel.08-7727300, fax.08-7727320 info@maaselankone.fi...

  • Page 2: Table Of Contents

    Contents General information ........................4 1.1. Introduction ............................4 1.2. Purpose of use ............................4 1.3. Machine models and basic information ....................4 1.4. Operating conditions ..........................4 1.5. Safety instructions ..........................5 1.6. Noise and vibration ..........................5 1.7. Warning symbols ...........................
  • Page 3 4.4.2. Re-splitting or splitting without cutting ..................19 4.4.1. Replacing the splitting blade ......................20 4.4.2. Adjusting the length of the splitting motion ................... 20 4.5. Using the output conveyor ........................21 4.6. After use .............................. 22 Machine maintenance ....................... 23 5.1.

  • Page 4: General Information

    1. General information 1.1. Introduction The purpose of this manual is to ensure that the machine is used in the manner intended by the manufacturer, taking safety into consideration. Everyone operating the machine or working in close proximity to it must carefully study this manual. Operators of the machine are expected to have basic skills in tractor handling, such as utilising the cardan shaft drive and the tractor's lifting equipment.

  • Page 5: Safety Instructions

     The working area must be even and clear of unnecessary items. No extra or unauthorised persons are allowed in the working area. The working area must also be sufficiently illuminated.  The machine may not be used indoors. 1.5. Safety instructions ...

  • Page 6: Warning Symbols

    1.7. Warning symbols Read the machine’s manual before Wear eye and ear protection. Wear safety footwear and operating the machine. work gloves. Lifting point for forklift Do not wear any loose items of Always grab the piece of clothing. wood or log from the side. Beware of moving parts.

  • Page 7: Receipt And Assembly

    Risk of crushing The danger zone around the machine 10 metres. The maximum speed for the The rotation direction is in the cardan shaft is 500 rpm. direction of the arrow. The maximum permitted angle of the conveyor is 40°. Do not walk under the conveyor.

  • Page 8: Lifting And Moving The Machine

    2.2. Lifting and moving the machine When moving the machine, make sure that the moving and lifting capacity of your tractor or forklift is sufficient for the machine’s weight. Only lift the splitter by the indicated lifting points or with the lifting equipment of the tractor.

  • Page 9: Preparing The Machine For Operation

    2.4. Preparing the machine for operation Note! The pushbar lugs may be installed either way depending on the size of the tractor. 3. Control functions and preparation 3.1. Arranging the machine for operation and transport Before arranging the machine for transport, ensure that the operating conditions detailed in Section 1.4 are met and review the safety instructions in Section 1.5.

  • Page 10: Placing The Output Conveyor In The Operating Or Transport Position

    3.1.2. Placing the output conveyor in the operating or transport position Place the output conveyor in the operating position as follows: 1. Ensure that there is sufficient room lowering output conveyor. 2. Turn off the machine. 3. Keep lock A open and lower output conveyor down with a...

  • Page 11: Controls

    Place the output conveyor in the transport position as follows: 1. Turn off the machine. 2. Release lock D that holds the upper section of the conveyor in place, and lower the conveyor to the lowest possible position with the winch. 3.

  • Page 12: Tractor Drive

    Names and functions of the controls in Figure 10 A. Control of an auxiliary device (such as log hoist). B. Splitting cylinder reversal. C. Adjustment of the lowering speed of the cutting flange Turning the knob clockwise increases the speed of the motion, and vice versa.

  • Page 13: Electrical Drive

    When using the cardan shaft, observe any instructions provided by the shaft's manufacturer. The splitter requires 10 kW of power, which must be taken into account with regard to the capacity of the cardan shaft. A suitable cardan shaft is of power class four. Check that the shaft is properly locked to the splined shaft of the angle transmission.

  • Page 14: Adjusting The Log Length

    3.2.3. Adjusting the log length The Hakki Pilke 38 Easy is equipped with a mechanical log measurement device with an incremented adjustment value of 25–60 cm. 1. Turn the machine off, disconnect it from any power source, and open the protective cover of the machine.

  • Page 15: Using The Output Conveyor

    3.2.4. Using the output conveyor The belt of the Hakki Pilke 38 Easy log splitter’s output conveyor is driven by a hydraulic motor. To change the speed of the belt, use the adjuster G shown in Figure 10. The following describes how the conveyor can be turned laterally by using the turning lever A and handle B: Figure 19.

  • Page 16: Operating The Machine

    4. Operating the machine 4.1. Test running the machine The machine may not be used before a test run testing all of the functions of the machine has been carried out. Both the test run and testing can only be performed by a person who has studied the manual of the machine.

  • Page 17: Placing Logs On The Log Holder

    4.2. Placing logs on the log holder We recommend the use of auxiliary devices, such as the HakkiFeed 422 log holder. If a log holder is not attached to the splitter, the maximum allowed log length is 4.5 m. Puun nosto ja asettaminen syöttöpöydälle on tehtävä...

  • Page 18: Using The Quick Couplings Of The Additional Hydraulics

    4.3.3. Using the quick couplings of the additional hydraulics Connect the additional hydraulics (for example Connect the additional hydraulics (for example when using the WoodLift 381 log hoist) by pushing the hydraulic hoses of the auxiliary device to quick couplings C and D (please see Figure 20 in Section 4.3.4).

  • Page 19: Splitting Logs

    4.4. Splitting logs The splitting beam of the machine performs the splitting motion automatically every time the cutting flange is lowered fully into the low position with control lever F and the control lever F is used in the raised position.

  • Page 20: Replacing The Splitting Blade

    4.4.1. Replacing the splitting blade Exercise extreme caution when handling the blade, and wear protective gloves. 1. Lower the splitting blade into position, which releases shaft A from the blade slot B. 2. Shut down the splitter and disconnect it from its power source.

  • Page 21: Using The Output Conveyor

    3. Sensor A is used to determine the point at which the splitting cylinder will stop during the reversal motion. If necessary, the position of the sensor can be changed with tightening nut B. Figure 24. 4. Sensor C is used to determine the point at which the splitting cylinder changes direction during the splitting motion, in other...

  • Page 22: After Use

    The output conveyor has an automatic debris removal device. It separates debris sawdust from processed firewood. The following issues significantly affect the operation of the debris removal device: the angle of the discharge conveyor, the speed of the belt and the distance of the separation plate C from the upper roller of the conveyor.

  • Page 23: Machine Maintenance

    5. Machine maintenance The splitter must be disconnected from its power source before maintenance, adjustment, replacement or cleaning procedures. Only use spare parts supplied by the manufacturer or your retailer. If the guards of the machine have to be removed for maintenance, they must always be reattached before activating the machine.

  • Page 24: Replacing The Blade Flange

    5.1.2. Replacing the blade flange Replace the blade flange as follows: 1. Remove the blade chain according to steps 1–6 of Section 5.1.1. 2. Remove flange bolts (2 pcs) and remove the flange fastening plate A. 3. Remove the flange from the groove. 4.

  • Page 25: Changing The Oil Of The Splitter

    6. Use the adjustment screws E (4 pcs) to lift the motor bed F high enough to enable you to remove the V-belts D (3 pcs). 7. Remove the old V-belts and install the new ones. 8. Lower the motor bed with the adjustment screws E in order to tighten the V-belts.

  • Page 26: Changing The Oil Of The Angle Transmission

    5.4. Changing the oil of the angle transmission 1. Remove the rear cover of the machine in accordance with the instructions in steps 1– 5 in Section 5.3. 2. Open the filler cap A (this will allow the oil to drain more easily) and the drain cap C and the drain the oil into a suitable container.

  • Page 27: Replacing And Tightening The Belt Of The Output Conveyor

    8. Connect the joint by inserting the pin A in the joint. 9. Turn the conveyor back to the operating position and tighten the belt. 10. Finally adjust the belt to the correct tension and to run straight with the adjustment nuts (D).

  • Page 28: Replacing The Plates Of The Output Conveyor

    5.5.3. Replacing the plates of the output conveyor The plates of the output conveyor can be replaced by disconnecting the bolt joints (3 x M8) fastening the plates and replacing the plates with new ones. It is recommended to move the belt into a position that puts the plate to be replaced above the conveyor.

  • Page 29: Blade Chain Lubrication

    Figure 47. Figure 48. Figure 46. 7 Blade chain lubrication The blade chain is automatically lubricated whenever the cutting flange is pressed down. As the oil is fed to the blade chain by means of pressure, the same amount of oil is supplied regardless of the temperature.

  • Page 30: Solenoid And Pressure Regulating Valves

    8 Solenoid and pressure regulating valves The pressure regulating valves are adjusted to the correct settings at the factory. The splitter's guarantee becomes void if the factory adjustments are changed. If you need to change the adjustments, first contact the manufacturer or retailer and follow their instructions carefully. Changing the valve settings incorrectly may damage the machine or render it hazardous to operate.

  • Page 31: Washing And Cleaning

    Figure 52. Figure 53. 9 Washing and cleaning Loose debris and sawdust can be cleaned from the machine with pressurised air, for example. The machine can also be washed with a pressure washer, as long as the water jet is not aimed directly at the bearings or electrical equipment.

  • Page 32: Maintenance Table

    11 Maintenance table Target Task Daily Interval Interval Interval Substance / access 100 t 500 t 1,000 h ory item Angle Check SAE 80/90 N. 0.5 l transmission oil 1st change Following Hydraulic oil Check Amount approx. 55 l Normal conditions 1st change E.g.

  • Page 33: Failures And Remedial Measures

    12 Failures and remedial measures Failure Cause Remedial measure splitting force The outer check valve of the Clean or replace the outer insufficient to split the wood. acceleration valve is leaking check valve. (no. 3). The belt of the input conveyor 1.

  • Page 34: Electrical And Hydraulic Diagrams

    13 Electrical and hydraulic diagrams Hakki Pilke 38 Easy Original Version 6...
  • Page 35 Hakki Pilke 38 Easy Original Version 6...

  • Page 36: Guarantee Terms

    14 Guarantee terms “Guarantee terms come into force when you register your customership in the extranet service found on our website.” The guarantee is valid for the original buyer for 12 months, starting from the date of purchase, but for no more than 1 000 operating hours.
  • Page 37 EU Declaration of Conformity for the machine (Machinery Directive 2006/42/EC, Appendix II A) Manufacturer: Maaselän Kone Oy Address: Valimotie 1, FI-85800 Haapajärvi, Finland Name and address of person who is authorised to compile the technical file: Name: Tapio Aittokoski Address: Valimotie 1, FI-85800 Haapajärvi, Finland The above person assures that Hakki Pilke 38 Easy log splitter Serial number: …………………………...

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