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CSE Uniserve Unidrive M400 Quick Start Manual

Manufacturing automation drive fast set-up and diagnosis with real-text display, plus integrated machine control studio based plc
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Control Quick Start
Guide
Unidrive M400
Manufacturing Automation drive
Fast set-up and diagnosis with
real-text display, plus integrated
Machine Control Studio based
PLC
Part Number: 0478-0267-02
Issue: 2

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Summary of Contents for CSE Uniserve Unidrive M400

  • Page 1 Control Quick Start Guide Unidrive M400 Manufacturing Automation drive Fast set-up and diagnosis with real-text display, plus integrated Machine Control Studio based Part Number: 0478-0267-02 Issue: 2...
  • Page 2 For the purposes of compliance with the EU Machinery Directive 2006/42/EC This guide is intended to provide basic information required in order to set-up a drive to run a motor. For more detailed installation information, please refer to the Unidrive M400 User Guide which is available to download from: http://www.emersonindustrial.com/en-EN/controltechniques/downloads/userguidesandsoftware/...

  • Page 3: Table Of Contents

    Saving parameters ....................16 Restoring parameter defaults ................16 Basic parameters (Menu 0) ...............17 Menu 0: Basic parameters ..................17 Unidrive M400 parameter descriptions ..............22 Running the motor ..................41 Diagnostics ....................42 Alarm indications ....................46 NV Media Card Operation .................47 Machine Control Studio ................48...

  • Page 4: Safety Information

    Instructions in this guide regarding transport, storage, installation and use of the drive must be complied with, including the specified environmental limits. Drives must not be subjected to excessive physical force. Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 5 Some parameters have a profound effect on the operation of the drive. They must not be altered without careful consideration of the impact on the controlled system. Measures must be taken to prevent unwanted changes due to error or tampering. Unidrive M400 Control Quick Start Guide Issue Number: 2...

  • Page 6: Introduction

    This mode can be used for running fan or pump applications with quadratic load characteristics or for multi-motor applications. This mode is not suitable for applications requiring a high starting torque. Unidrive M400 Control Quick Start Guide Issue Number: 2...

  • Page 7: Options

    Option module Color Name Further details Purple SI-PROFIBUS Medium SI-DeviceNet Grey Light Grey SI-CANopen Fieldbus See relevant option module User Guide Beige SI-Ethernet Brown Red SI-EtherCAT Automation Orange SI-I/O (I/O expansion) Unidrive M400 Control Quick Start Guide Issue Number: 2...

  • Page 8: Control Connections

    Action will only occur if the drive is inactive, not in UU state and no User Actions are running. Otherwise, the parameter will return to its pre altered value on exit from edit mode. All parameters are saved if this parameter changes. are saved if this parameter changes. Unidrive M400 Control Quick Start Guide Issue Number: 2...

  • Page 9: 13 Run Reverse

    Analog output 2 (motor active current) + 24 V output Digital output (zero frequency) Unassigned Run forward Run reverse Analog input 1/ input 2 select Jog Forward Unassigned + 24 V output Unidrive M400 Control Quick Start Guide Issue Number: 2...

  • Page 10: 13 Run Reverse

    Reference selected Terminal 5 Terminal 14 Jog Forward Analog reference 1* Preset speed 2* Unassigned Preset speed 3* Preset speed 4* + 24 V output * Refer to Drive User Guide. Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 11 Analog output 2 (motor active current) + 24 V output Digital output (zero frequency) Unassigned Run forward Run reverse Analog input 1/ input 2 select Jog Forward Unassigned + 24 V output Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 12 4 = zero at power-up and drive + 24 V output disabled, only change when drive is Digital output running. (zero frequency) Unassigned Run forward Run reverse Jog Forward Unassigned + 24 V output Unidrive M400 Control Quick Start Guide Issue Number: 2...

  • Page 13: 13 Run Reverse

    (motor active current) + 24 V output Digital output (zero frequency) Unassigned Run forward Run reverse PID enable Jog Forward Unassigned + 24 V output * Refer to Drive User Guide. Unidrive M400 Control Quick Start Guide Issue Number: 2...

  • Page 14: Safe Torque Off (Sto)

    32 and 33 at the drive. Figure 4-11 Frame 1 to 4 STO connections Figure 4-12 Frame 5 and above STO connections Safe Torque Safe Torque STO1 STO1 ST01 ST01 STO2 STO2 STO2 STO2 Unidrive M400 Control Quick Start Guide Issue Number: 2...

  • Page 15: Optional Lcd Keypad And Display

    Figure 5-1 Unidrive M400 keypad detail (1) The Enter button is used to enter parameter view or edit mode, or to accept a parameter edit.

  • Page 16: Saving Parameters

    1244 (60 Hz settings) in Pr mm.000). 3. Either: • Press the red reset button • Carry out a drive reset through serial communications by setting Pr 10.038 to 100 Unidrive M400 Control Quick Start Guide Issue Number: 2...

  • Page 17: Basic Parameters (Menu 0)

    Reset (0), Last (1), Preset (2) Reset (0) Reference Fast (0), Standard (1), 00.028 Ramp Mode Select Standard (1) Std boost (2), Fast boost (3) 00.029 Ramp Enable Off (0) or On (1) On (1) Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 18 2.00 Hz RW Num Frequency Brake Controller 00.050 0.0 to 25.0 s 1.0 s RW Num Brake Delay Brake Controller 00.051 Post-brake Release 0.0 to 25.0 s 1.0 s RW Num Delay Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 19 * If this parameter is read via serial communications, it will show pole pairs. Read / Read Number Binary Text string Filtered Write only parameter parameter parameter Protected Rating Power-down default User save DE Destination copied parameter dependent save value Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 20 Reference 1 AV.Pr AI.Pr Pad.Ref Keypad reference E. Pot 00.015 Reference Input Read-write (RW) 00.XXX terminals parameter Read-only (RO) Output 00.XXX parameter terminals The parameters are all shown in their default settings Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 21 Gain Kd1 Speed 00.032 Dynamic V/f Select Motor Rpm 05.004 Power stage Maximum Switching 00.037 Frequency 05.001 Output Frequency RFC-A Current Torque Magnitude Producing 04.002 04.001 Current Magnetising Current Resistor optional Unidrive M400 Control Quick Start Guide Issue Number: 2...

  • Page 22: Unidrive M400 Parameter Descriptions

    ±VM_ACCEL_RATE s/100 Hz 5.0 s/100 Hz RFC-A Set Pr 00.003 at the required rate of acceleration. Note that larger values produce lower acceleration. The rate applies in both directions of rotation. Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 23 Pr 00.005 will change back to its previous value. When the setting of Pr 00.005 is changed, the appropriate drive configuration parameters NOTE are set back to their default values. Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 24 Enter the motor rated power factor cos (taken from the motor name plate). The drive can measure the motor rated power factor by performing a rotating autotune (see Autotune (Pr 00.038). Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 25 Can be set to zero to change the logic for DI/O1-7 to negative logic, so that the state parameter is 0 if the digital I/O is high or 1 if the digital I/O is low. Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 26 Bipolar Reference Enable Off (0) or On (1) Off (0) RFC-A Pr 00.017 determines whether the reference is uni-polar or bi-polar. See Minimum Reference Clamp (00.001). Allows negative speed reference in keypad mode. Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 27 Fast (0), Standard (1), Standard (1) Std boost (2), Fast boost (3) RFC-A Defines the mode used by the ramp system. 0: Fast ramp 1: Standard ramp 2: Standard ramp with motor voltage boost Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 28 Read parameter set from the NV Media Card Program Programming a parameter set to the NV Media Card Auto Auto save Boot Boot mode For further information, please refer to Chapter 8 Diagnostics on page 42. Unidrive M400 Control Quick Start Guide Issue Number: 2...

  • Page 29: Unidrive M400 Control Quick Start Guide Issue Number

    Set to 1 to enable Dynamic V to F mode. 0: Fixed linear voltage to frequency ratio (constant torque - standard load) 1: Voltage to frequency ratio dependant on load current. This gives a higher motor efficiency. Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 30 Temperature measurement input with short circuit detection Therm Short Cct (Resistance <50 Ω ) Temperature measurement input without short circuit detection but Thermistor with th trip Therm No Trip Temperature measurement input with no trips Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 31 Drive running at zero frequency Drive (RDY) Drive OK Brake release Torque limiting (Valid while the torque is limited by torque limiting value 1/2) Forward or reverse Motor 1 or 2 Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 32 3 kHz switching frequency 4 kHz switching frequency 6 kHz switching frequency 8 kHz switching frequency 12 kHz switching frequency 16 kHz switching frequency See the Drive User Guide for drive derating data. Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 33 50 Hz: 50.00 Hz UNIPOLAR Hz 60 Hz: 60.00 Hz RFC-A Enter the value from the rating plate of the motor. Defines the voltage to frequency ratio applied to the motor. Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 34 It.AC or 0 V trips. 00.042 {05.015} Low Frequency Voltage Boost 0.0 to 25.0 % RFC-A Determines the boost level when Pr 00.041 is set to Fixed, Square or Fixed Tapered modes. Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 35 Reset Serial Communications Off (0) or On (1) Off (0) RFC-A Set to On (1) to update communications set-up. The display will briefly display On and return to Off on reset. NOTE Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 36 Defines the Brake Apply Frequency. See Brake Controller Brake Release in Drive User Guide. 00.050 {12.046} Brake Controller Brake Delay 0.0 to 25.0 s 1.0 s RFC-A Defines the pre-brake release delay. See Brake Controller Brake Release in Drive User Guide. Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 37 Defines if the brake is applied through zero threshold. See Brake Controller Brake Release in Drive User Guide. 00.055 {12.041} Brake Controller Enable Disable (0), Relay (1), Disable (0) Digital IO (2), User (3) RFC-A Value Text Disable Relay Digital IO User Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 38 Differential gain (Kd) The differential gain is provided in the feedback of the frequency controller to give additional damping. Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 39 Bit 1: Disable braking resistor overload detection Bit 2: Disable phase loss stop Bit 3: Disable braking resistor temperature monitoring Bit 4: Disable parameter freeze on trip. Refer to Drive User Guide. Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 40 RFC-A Displays the software version in the drive. 00.079 {11.031} User Drive Mode Open loop (1) Open loop (1), RFC A (2) RFC-A RFC-A (2) Defines the mode of the drive. Unidrive M400 Control Quick Start Guide Issue Number: 2...

  • Page 41: Running The Motor

    To stop the motor under ramp control, open either the run forward or Stopping run reverse terminal. If the enable terminal is opened while the motor is running, the motor will coast to a stop. Unidrive M400 Control Quick Start Guide Issue Number: 2...

  • Page 42: Diagnostics

    NV Media Card data blocks are If Drive Derivative is different between the source and Card Product not compatible with the drive target drives. Refer to the Drive User Guide. derivative Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 43 [Reference Selector = 4 or 6] and the Keypad Mode when the drive is receiving the keypad has been removed or disconnected from the reference from the keypad drive. Refer to Drive User Guide. Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 44 Output phase short-circuit Over-current detected on drive output when enabled. Motor frequency has exceeded Excessive motor speed (typically caused by mechanical Over Speed the over frequency threshold load driving the motor). Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 45 The Th Short Circuit trip indicates that the motor thermistor connected to terminal 14 (digital input 5) on Th Short Circuit Motor thermistor short circuit the control connections, is short circuit or low impedance (<50 Ω). Unidrive M400 Control Quick Start Guide Issue Number: 2...

  • Page 46: Alarm Indications

    Option Slot 1 Option slot alarm Low AC Low voltage mode. See Low AC Alarm in Drive User Guide. Current limit Current limit active. See Current Limit Active in Drive User Guide. Unidrive M400 Control Quick Start Guide Issue Number: 2...

  • Page 47: Nv Media Card Operation

    Drive User Guide for further information. The card should not be removed during data transfer, as the drive will produce a trip. If this occurs then either the transfer should be reattempted or in the case of a card to drive transfer, default parameters should be loaded. Unidrive M400 Control Quick Start Guide Issue Number: 2...

  • Page 48: Machine Control Studio

    PLC practices. Download Machine Control Studio from: http://www.emersonindustrial.com/en-EN/controltechniques/ downloads/userguidesandsoftware/Pages/unidrivem.aspx under the 'Software' section or http:// www.emersonindustrial.com/fr-FR/leroy-somer-motors-drives/downloads/Pages/softwares-and- drawings.aspx. Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 49 0 V common. On the size 2 110 V drives or when connecting single phase to a dual rated 200 V unit, the supply should be connected to L1 and L3. For Frame 5 and above default control connections, see the back cover of this guide. NOTE Unidrive M400 Control Quick Start Guide Issue Number: 2...
  • Page 50 Frame 5 and above default control connections Digital I/O Analog I/O 24 V user Analog input 1+ Frequency reference 1 Analog input 1- Digital I/O1 Zero frequency 10 V user Digital I/O 2 Digital input 3 Analog input 2 Frequency Run forward reference 2 Digital input 4...

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