Summary of Contents for Gearmore GDL200
- Page 1 SPRAYERS & SSEMBLY PERATION ARTS ANUAL 5-IN-1 S PRAYER ODELS GDL200, GDL400 & GDL600 LAST PRAYER ODELS APL200, APL400 & APL600 March 2007 Rev. FORM: GDL5in1sprayer.QXD...
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Page 2: Table Of Contents
Tommy Gun ..........36-37 Pump Assembly for GDL200 & APL200 ..... . .38-40 GS40 Valve Assembly for GDL200 &... -
Page 3: Introduction
INTRODUCTION We welcome you as an owner of the Gearmore 3-point hitch sprayer. Before you read on to the operation and maintenance of the sprayer, please read the following general information. POWER SOURCE: The sprayer is designed to mount to any 540 RPM tractor with a 3-point hitch. -
Page 4: How To Operate Sprayer
TO OPERATE SPRAYER 1. Connect sprayer to tractor 3-point hitch. 2. Connect up the P.T.O. driveshaft, after you have checked to make sure the driveshaft is not too long. 3. Check strainer screen, to make sure it is clean. 4. Check strainer shut-off valve, making sure the handle is in the open position. 5. -
Page 5: Lubrication
LUBRICATION - The driveshaft comes not greased, so must be done before sprayer is put RIVESHAFT into use. After that, grease every 50 hours. It is also necessary, from time to time, to untelescope the driveshaft to clean and re-grease tubings. - Observe the sight gauge, and install 90 weight transmission oil when RANSMISSION necessary. -
Page 6: Cleaning And Storage
CLEANING & STORAGE 1. Wash and flush out sprayer after completion of each phase of your spraying program. 2. Flush out sprayer when changing chemicals, if there is a possibility of incompatibility. 3. Clean sprayer very thoroughly before storing at the end of the spraying season. If you are in a cold climate, final rinse should be with a sufficiently concentrated anti-freeze to prevent freeze-up in areas that were not thoroughly drained. -
Page 7: Suction Filter Servicing
SUCTION FILTER SERVICING 1. Remove the plunger valve (ref. A) from filter assembly (ref. B). 2. Unscrew large ring nut on filter assembly, removing nut and cover. 3. Remove and clean strainer on cartridge, replace if necessary. Page 5... -
Page 8: General Safety Information
GENERAL SAFETY INFORMATION WARNING - Do not pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc. Do not use in explosive atmos- pheres. The pump should be used only with liquids compatible with the pump component materials. Failure to follow this warning may result in personal injury and / or property damage and will void the product warranty. -
Page 9: Pump Maintenance
PUMP MAINTENANCE The pump is serviced, tested and ready for use. Nevertheless, before starting the sprayer, we advise checking the oil level. The oil level should be filled to the mark on the plastic tube. When adding oil, remove cap and fill to level mark with SAE 30 weight engine oil. CHANGING THE OIL Remove the pump and drain the oil by turning the pump upside down. -
Page 10: Troubleshooting
TROUBLESHOOTING PROBLEM: CAUSE: REMEDY: The pump does not One or more valves are Examine the valve seatings and draw water. seating improperly. clean them. Suction line is plugged Examine suction line. Clean or collapsed. Clogged strainer. strainer. Pressure gauge fluctuates The pump is sucking in Examine the suction hose and excessively. -
Page 11: Rate Chart
FORMULA & RATE CHART For Calibrating Gearmore Air Blast Sprayers These must be known: Tree spacing in feet (swath width) Tractor speed in feet per minute Gallons per acre desired Note: (a.) 1 acre = 43,560 sq. ft. (b.) 1 MPH = 88 ft./min. -
Page 12: Tank Assembly 50 Gallon
TANK ASSEMBLY 50 GALLON Page 10... - Page 13 TANK ASSEMBLY 50 GALLON REF # QTY. PART NO. DESCRIPTION 0600187 0600189 Tank, Handwash 0600190 Drain Valve 0600187 0600182 Tank, Flush 0100107 Plate 0101477 Bracket 0101478 Bracket 1800036 Bolt M10 x 25 1800130 Washer D.10 1300036 Fitting Assembly 0600191 Gasket 2100135 Bushing 28.4 x 22.4 1400009...
- Page 14 TANK ASSEMBLY 50 GALLON REF # QTY. PART NO. DESCRIPTION As Req'd 12X17 Hose 12 x 17 Per Foot 1400192 Fitting 1500007 Clamp As Req'd 19X26 Hose 19 x 26 Per Foot 1700006 O-Ring 36 x 26 x 5 0600192 Strap 1400074 Agitator...
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Page 15: Tank Assembly 100 & 150 Gallon
TANK ASSEMBLY 100 & 150 GALLON Page 13... - Page 16 TANK ASSEMBLY 100 & 150 GALLON REF # QTY. PART NO. DESCRIPTION 0600187 0600189 Tank, Handwash 0600190 Valve, Drain 0600187 0600167 Tank, Flush 0101488 Support 1800130 Washer M.10 1800036 Bolt M10 x 25 0100107 Plate, Threaded 0101487 Support 2100001 Hair Pin 0100203 Pin D.18 2100135...
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Page 17: Tank Assembly 100 & 150 Gallon
TANK ASSEMBLY 100 & 150 GALLON REF # QTY. PART NO. DESCRIPTION 1400007 Chain D3.5 L=300 1800003 Bolt M5 x 12 1400062 Elbow D.20 1700001 Gasket 1500003 Clamp 1700021 Gasket 1400075 Elbow 1700006 Gasket 0600193 Knob 1700010 Gasket 1400204 Nozzle D1.5 0600192 Strap 1600690... -
Page 18: Run Of Fluids 50 Gallon
RUN OF FLUIDS 50 GALLON Page 16... - Page 19 RUN OF FLUIDS 50 GALLON REF # QTY. PART NO. DESCRIPTION 1400075 Elbow 1700006 O-Ring 36 x 26 x 5 1400204 Nozzle D.1.5 1400074 Body 1700010 Gasket 1600690 Hose 10 x 19 L=1250 320406 Support Bracket 1800021 Bolt M8 x 20 1800180 Nut M8 1800120...
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Page 20: Run Of Fluids 50 Gallon
RUN OF FLUIDS 50 GALLON REF # QTY. PART NO. DESCRIPTION 1800130 Washer M10 0100107 Plate 0101456 Support Mount 1400026 Ring Nut 1700011 Gasket 40 x 26 x 2 1400193 Hose Barb D.25 1500004 Clamp As Req'd 25X37 Hose 25 x 37 Per Foot 1400197 Filter Assembly 1400007... -
Page 21: Run Of Fluids 100 & 150 Gallon
RUN OF FLUIDS 100 & 150 GALLON Page 19... - Page 22 RUN OF FLUIDS 100 & 150 GALLON REF # QTY. PART NO. DESCRIPTION 1400075 Elbow 1700006 O-Ring D.36 x 26 x 5 1400204 Nozzle D.1.5 1400074 Body 1700010 Gasket 1600690 Hose 10 x 19 L=1250 1600277 Hose 10 x 19 L=2350 OR1872262 O-Ring 18.72 x 2.62 1400049...
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Page 23: Run Of Fluids 100 & 150 Gallon
RUN OF FLUIDS 100 & 150 GALLON REF # QTY. PART NO. DESCRIPTION 1500004 Clamp 7104056FFT077 Driveline As Req'd 02.215.000 Hose 30 x 42 Per Foot 680350 Bolt M8 x 35 580040 Elbow D.30 OR293 O-Ring 29 x 3 580060 Ring Nut 1518 Adapter 25 mm... -
Page 24: Electric Controls
ELECTRIC CONTROLS Page 22... -
Page 25: Electric Controls
ELECTRIC CONTROLS REF # QTY. PART NO. DESCRIPTION OCLR73-952 Complete Coil OCLR73-953 Fixed Core OCLR73-954 Mobile Core OCLR73-957 Viton Membrane OCLR73-958 Plate OCLR73-958A Taper Gasket OCLR73-959 Stainless Steel Seat OCLR73-955 Nozzle OCLR73-951 Cap Nut OCLR73-709 O-Ring 2056 OCLR73-950 Connector OCLR59-711 Screw OCLR25-471 O-Ring 104... -
Page 26: Fan Assembly
FAN ASSEMBLY Page 24... - Page 27 FAN ASSEMBLY REF # QTY. PART NO. DESCRIPTION 0100619 Fan D.700, 100 & 150 Gallon 0101093 Fan D.600, 50 Gallon 1800136 Bolt M8 x 100 0101485 Front Plate 50 Gallon 0101468 Front Plate 100 & 150 Gallon 0101465 Shield 1800120 Washer M8 0101467 Rear Plate...
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Page 28: Fan Assembly
FAN ASSEMBLY REF # QTY. PART NO. DESCRIPTION 1800181 Nut M8 0800305 Nozzle Assy (For exploded view, see Pg. 25) 0800031 " 1800122 Washer 8 x 24 1800114 Washer 6 x 18 1800051 Bolt M6 x 35 0101094 Blade Fan 50 Gallon 0100620 Blade Fan 100 &... -
Page 29: Optional Volute
OPTIONAL VOLUTE Page 27... - Page 30 OPTIONAL VOLUTE REF # QTY. PART NO. DESCRIPTION 0800293 Nozzle Assembly 0800031 0101034 Bushing 19.2 x 27 x 11 0800003 Body OR992262 O-Ring 9.92 x 2.62 0100097 1700021 Gasket 2000062 Tube S.S. D.20 x 1.2 1800002 Bolt M5 x 16 0800004 Clamp, Nozzle 1700010...
- Page 31 OPTIONAL VOLUTE REF # QTY. PART NO. DESCRIPTION 73.209.1 Slip Body 76.107.15 Adjustable Body 018 (includes #62) 75.1902.24 End Screw 75.605.47 Nut 018 0800327 Ceramic Disc .8 - 15 mm Digmate 0800323 Ceramic Disc 1.0 - 15 mm Digmate 0800326 Ceramic Disc 1.2 - 15 mm Digmate 0800324 Ceramic Disc 1.5 - 15 mm Digmate...
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Page 32: Gearbox Assembly
GEARBOX ASSEMBLY Page 30... -
Page 33: Gearbox Assembly
GEARBOX ASSEMBLY REF # QTY. PART NO. DESCRIPTION 0300165 Entrance Body Car 0300166 Exit Body Car 0300167 Entrance Shaft 0300168 Lever 0300169 Lever Support 0300171 Exit Shaft Car 0300061 Gear 0300172 Spacer 6305 Bearing 25 x 62 x 17 6206 Bearing 30 x 62 x 16 25X52X7 Oil Seal... -
Page 34: Sprayer Boom
SPRAYER BOOM Page 32... - Page 35 SPRAYER BOOM REF # QTY. PART NO. DESCRIPTION 0100097 Blind Plug 1700021 Gasket 19 2000011 S S Tube 20/500 G28B 41 1600024 Complete Hose 10 x 19 l=620 1300003 Self Lock Nut Connector 10 x 19 1700010 Gasket 0100111 Support G28B 1800186 Self Lock Nut M10 1800041...
- Page 36 SPRAYER BOOM REF # QTY. PART NO. DESCRIPTION 9-12-17 400020.030 O-Ring D.6 x 2.5 9-12-17 402225.010 Nozzle Body 9-12-17 00226010 Diaphragm, Anti-Drip 9-12-17 400020.020 Nozzle Clamp 9-12-17 00226011 Anti-Drip Assembly 9-12-17 00226002 " GAS 9-12-17 02311000 Filter 9-12-17 02309010 Gasket 9-12-17 30-04F80RE Jet 80...
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Page 37: Nozzle Spacing
NOZZLE SPACING If the nozzle spacing on your boom is different than those GPA x MPH x W tabulated, multiply the tabulated GPA coverages by one of (Per Nozzle) 5940 the following factors. 5940 x GPM (Per Nozzle) Where Tables Are Based on 20" Nozzle Spacing MPH x W GPM - Gallons Per Minute Other Spacing... -
Page 38: Tommy Gun
TOMMY GUN (GHT) Page 36... -
Page 39: Tommy Gun
TOMMY GUN (GHT) REF # QTY. PART NO. DESCRIPTION 0800080 Nozzle 1.5 0800081 Nozzle 1.8 0800082 Nozzle 2.0 0800083 Nozzle 2.8 0800084 Nozzle 3.0 0800085 Nozzle 3.5 0800086 Jet Support 0800087 Gasket 0800088 Body 0800089 Gasket 0800090 Bushing 0800091 Washer 0800092 Bolt 0800093... -
Page 40: Pump Assembly For Gdl200/Apl200
PUMP ASSEMBLY FOR GDL200/APL200 AR403 Page 38... -
Page 41: Pump Assembly For Gdl400, 600, Apl400 & 600
PUMP ASSEMBLY FOR GDL200/APL200 REF # QTY. PART NO. DESCRIPTION 800090 Pin, Diaphragm 800350 Washer, Cup 2387 Diaphragm Kit 1880050 Sleeve 1880110 Piston Ring 1880060 Piston 1880120 Pin, Piston 380080 Circlip, Piston 1880070 Rod, Connecting 1880160 Crankshaft 1500350 Shield 380241 Washer D.8.5... -
Page 42: Pump Assembly For Gdl200 & Apl200
PUMP ASSEMBLY FOR GDL200/APL200 REF # QTY. PART NO. DESCRIPTION 1040320 540290 Bolt M8 x 25 450145 Flange 1433 Relief Valve 1620450 621370 PTO Adapter 961340 Washer 680350 Bolt M8 x 35 800860 Bolt M8 x 55 1880030 Head 2388 Check Valve Kit (with O-Rings Ref. -
Page 43: Gs40 Valve Assembly For Gdl200 & Apl200
GS40 VALVE ASSY FOR GDL200/APL200 REF # QTY. PART NO. DESCRIPTION 620220 Body, Lower 130491 Ball Valve R.H. 390270 Nut M8 θ 450110 Seat, Valve 550350 O-Ring 23.81 x 2.62 550545 Pressure Gauge 180370 Bolt M8 x 25 θ 320420 Spring θ... - Page 44 GS40 VALVE ASSY FOR GDL200/APL200 REF # QTY. PART NO. DESCRIPTION 550440 Threaded Adapter 320410 Body, Upper 320480 320460 Fork 320470 Lever 320490 Locking Clip 320450 Adjustment Nut 320440 Guide 110190 Spring 230120 Seat 320406 Bracket 450145 Flange 550450 Ring Nut...
- Page 45 PUMP ASSY GDL400 & 600/APL400 & 600 AR503 Page 43...
- Page 46 PUMP ASSY GDL400 & 600/APL400 & 600 REF # QTY. PART NO. DESCRIPTION 580360 Bolt 1040180 Retaining Washer 1986 Diaphragm Kit 620081 Diaphragm Viton (optional) 1300110 Sleeve 160230 Piston Ring 620120 Piston 380300 Pin, Connecting Rod 380080 Retainer Ring 1300140 Connecting Rod 1433 Relief Valve...
- Page 47 PUMP ASSY GDL400 & 600/APL400 & 600 REF # QTY. PART NO. DESCRIPTION Θ OR1713262 O-Ring 17.13 x 2.62 1300101 Head, Pump R.H. 1300102 Head, Pump L.H. 1987 Valve Kit (includes Ref. #45 & 46) Θ OR2580353 O-Ring 25.80 x 3.53 Θ...
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Page 48: Gs40 Valve Assembly For Gdl400, 600, Apl400 & 600
VALVE ASSY GDL400 & 600/APL400 & 600 RM40S REF # QTY. PART NO. DESCRIPTION 550460 Elbow 18 550450 Nut Plastic " GAS 390180 O-Ring 3075 18.72 x 2.62 ∆ 550545 Pressure Gauge 1040690 Lockclip 1150520 Valve Seat 680560 Bolt, 6 x 15 Allen 1040640 Valve Seat 1040631... - Page 49 VALVE ASSY GDL400 & 600/APL400 & 600 REF # QTY. PART NO. DESCRIPTION 1150550 Control Knob 1150570 Control Knob 130491 Ball Valve 1150500 Valve Body 1150590 Mounting Bracket 390311 Washer 8.5 180431 Bolt, 8 x 16 1040770 Fitting Pressure 480550 Circlip 1150650 Allen Bolt M3 x 60...
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Page 50: Hose Reel Assembly 112-4-75
HOSE REEL 112-4-75 Page 48... - Page 51 HOSE REEL 112-4-75 REF # QTY. PART NO. DESCRIPTION 6304-1-12.5 Frame, "U" 7108-1-12.5 Drum Assembly " NPT, 5.5" x 12.5"W 6329-1-1 Bearing, Crank Side 6328-1-1 Bearing, Plumbing Side 15711-1 Plate, Keeper Bearing 7105 Rivet, Pop Aluminum 15719 Knob, Black Swivel, "...
- Page 52 HOSE REEL 1125-4-325 Page 50...
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Page 53: Hose Reel Assembly 1125-4-325
HOSE REEL 1125-4-325 REF # QTY. PART NO. DESCRIPTION 7455-18 Frame 7415 Disc, Swivel Side 7416 Disc, Crank Side 7414-18 Center Drum 7408-18 Axle Assembly Swivel 20064-T Pillow Block, Mtg, Top 20064-B Pillow Block, Mtg, Bottom 20649 Bearing Ring 20843 Lock Pin Assembly 20171 Flat Washer... -
Page 54: Driveline
DRIVELINE ASSEMBLY 7104056FFT077 REF # QTY. PART NO. DESCRIPTION 572040351 RS Yoke 1 6 Spline 41204R #4 Cross Kit 204046851 Outer Tube Yoke 341038000 Roll Pin O.T. 225120860 Outer Drive Tube 860 mm 225100860 Inner Drive Tube 860 mm 204046852 Inner Tube Yoke 341048000 Roll Pin I.T. -
Page 55: Limited Warranty
Our obligation shall be limited to repairing or replacement of any part, provided that such part is returned within thirty (30) days from date of failure to Gearmore through the dealer from whom the purchase was made, transportation charges prepaid.