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SAST AED-5001 Service Manual

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AED-5001
PLASMA DISPLAY
• The service manual for this product includes ARP3150 PDP-503MXE service manual.
The pages preceding that manual list all of service part number differences between
AED-5001 and PDP-503MXE/YVLDK (ARP3150).
• Circuit diagrams are not available.
SHENZHEN SAST ELECTRONICS CO.,LTD.
TA
©
2003 Shenzhen SAST Electronics Co.,Ltd.
ORDER NO.
ARP3164M
T-ZZY MAY 2003 printed in Japan

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Summary of Contents for SAST AED-5001

  • Page 1 PLASMA DISPLAY • The service manual for this product includes ARP3150 PDP-503MXE service manual. The pages preceding that manual list all of service part number differences between AED-5001 and PDP-503MXE/YVLDK (ARP3150). • Circuit diagrams are not available. SHENZHEN SAST ELECTRONICS CO.,LTD.
  • Page 2 ÷ > indicates safety critical components. Be sure to replace only with specified parts. ÷ Ref. No. : Numbers following P and hyphen(–) indicate the page(s) and location number(s) in the ARP3150 service manual, respectively. AED-5001/ TA and PDP-503MXE/ YVLDK are constructed the same except for the following: PDP-503MXE/ AED-5001/ Ref.No.
  • Page 3 ORDER NO. ARP3150 PDP-503CMX PLASMA DISPLAY PDP-503CMX PDP-503MXE THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Model Type Power Requirement Remarks PDP-503CMX LUCB AC100 - 120V PDP-503MXE YVLDK AC100 - 240V For details, refer to "Important symbols for good services" . PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC.

  • Page 4: Safety Information

    SAFETY INFORMATION This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
  • Page 5 Leakage Current Cold Check PRODUCT SAFETY NOTICE With the AC plug removed from an AC power source, place a Many electrical and mechanical parts in PIONEER set have jumper across the two plug prongs. Turn the AC power switch on. special safety related characteristics.
  • Page 6 Charged Section High Voltage Generating Point The places where the commercial AC power is used without The places where voltage is 100V or more except for the charged passing through the power supply transformer. places described above. If the places are touched, there is a risk of If the places are touched, there is a risk of electric shock.
  • Page 7 [ Important symbols for good services ] In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them: 1. Product safety You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

  • Page 8: Table Of Contents

    CONTENTS SAFETY INFORMATION ............................. 2 1. SPECIFICATIONS ............................7 2. EXPLODED VIEWS AND PARTS LIST ......................10 2.1 PACKING ..............................10 2.2 UNDER LAYER SECTION (1) ......................... 12 2.3 UNDER LAYER SECTION (2) ......................... 14 2.4 UNDER LAYER SECTION (3) ......................... 16 2.5 UNDER LAYER SECTION (4) .........................

  • Page 9: Specifications

    1. SPECIFICATIONS PLASMA DISPLAY (PDP-503CMX, PDP-503MXE) Accessories General Power cord ......... 1 (PDP-503CMX Only) Light emission panel ..... 50 inch plasma display panel Remote control unit ............1 Number of pixels ..........1280 x 768 Remote control unit holder ..........1 Power supply ..
  • Page 10 Accessories Power Cord (ADG1208) Cleaning Cloth (for wiping front panel) Display Stand (×2) (AMR3264) (AED1208) PDP-503CMX Only Binder Assy (AEC1758) Remote Control Unit Washer (×2) (WB80FZB) Hex Hole Bolts (×2) (AXD1459) (SMZ80H400FZB) Speed Clamp (×2) Remote Control Unit Holder (AMR3268) Bead Bands (×2) Dry Cell Battery (R6P, AA) PDP-503MXE...
  • Page 11 PDP-503CMX...

  • Page 12: Exploded Views And Parts List

    2. EXPLODED VIEWS AND PARTS LIST NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
  • Page 13 PACKING parts Lis Mark No. Description Part No. Mark No. Description Part No. Binder Assy AEC1758 Upper Carton See Contrast table (2) (Speed Clamp x 2, Bead Band x 2) Under Carton AHD3037 Cleaning Cloth AED1208 AHA2280 (for Wiping Front Panel) Mirror Mat AHG1284 NSP 25...

  • Page 14: Under Layer Section (1)

    2.2 UNDER LAYER SECTION (1) Refer to next page. Upper side UNDER LAYER SECTION (1) parts List Mark No. Description Part No. Mark No. Description Part No. Locking Card Spacer AEC1736 CLAMP A Assy AWZ6738 CLAMP B Assy AWZ6739 Screw ABA1301 CLAMP C Assy AWZ6740...
  • Page 15 Caution in Replacement of Panel Chassis (50) Assy Service Panel Assy (AWU1068) is all common use parts of for business, public use and module. Supply it by the state that installed Circuit Board Spacer (AEC1872) and Wire Saddle (AEC1878)as follows. Therefore need to remove it in accordance with model.

  • Page 16: Under Layer Section (2)

    2.3 UNDER LAYER SECTION (2) 5 or 6 Upper side 7 or 8 PDP-503CMX...
  • Page 17 UNDER LAYER SECTION (2) parts List Mark No. Description Part No. NSP 1 ADR CONNECT A Assy AWZ6626 NSP 2 ADR CONNECT B Assy AWZ6627 NSP 3 ADR CONNECT C Assy AWZ6628 NSP 4 ADR CONNECT D Assy AWZ6629 BRIDGE A Assy AWZ6734 BRIDGE B Assy AWZ6735...

  • Page 18: Under Layer Section (3)

    2.4 UNDER LAYER SECTION (3) Upper side Upper side PDP-503CMX...
  • Page 19 UNDER LAYER SECTION (3) parts List Mark No. Description Part No. DIGITAL VIDEO Assy AWV1979 MX AUDIO Assy AWZ6644 X DRIVE Assy AWV1984 X CONNECTOR (A) Assy AWZ6732 X CONNECTOR (B) Assy AWZ6733 • • • • • Flat Clamp AEC1879 NSP 8 Metal Fittings...

  • Page 20: Under Layer Section (4)

    2.5 UNDER LAYER SECTION (4) Upper side Upper side UNDER LAYER SECTION (4) parts List Mark No. Description Part No. Mark No. Description Part No. Scan Insulation Sheet AMR3271 DIGITAL VIDEO Assy AWV1979 Rivet BEC1066 Y DRIVE Assy AWZ6745 Circuit Board Spacer AEC1872 SCAN (A) Assy AWZ6722...

  • Page 21: Under Layer Section (5)

    2.6 UNDER LAYER SECTION (5) Upper side 2 (Upper Side) 3 (Bottom Side) UNDER LAYER SECTION (5) parts List Mark No. Description Part No. Mark No. Description Part No. NSP 8 Fan Metal ANG2465 ADR RESONANCE Assy AWZ6750 Fan Motor AXM1040 SUB ADDRESS A Assy AWZ6689...

  • Page 22: Under Layer Section (6)

    2.7 UNDER LAYER SECTION (6) Upper side 9 34 D8 D9 3 35 MIDDLE LAYER SECTION (1) parts List Mark No. Description Part No. Mark No. Description Part No. X DRIVE Assy AWV1984 NSP 1 ADR CONNECT A Assy AWZ6626 MX AUDIO Assy AWZ6644 NSP 2...

  • Page 23: Middle Layer Section (1)

    2.8 MIDDLE LAYER SECTION (1) MIDDLE LAYER SECTION (2) parts List Mark No. Description Part No. Mark No. Description Part No. V Cushion AED1205 Card Corner Holder BEC1144 Gasket R ANK1695 Niplocker BEC1136 NSP 13 Spacer AEC1902 NSP 3 Front Chassis H ANA1683 Seet C AEC1927...

  • Page 24: Middle Layer Section (2)

    2.9 MIDDLE LAYER SECTION (2) MIDDLE LAYER SECTION (2) parts List Mark No. Description Part No. IR Assy AWZ6643 MX LED Assy AWZ6642 J113 Wire J ADX2699 KEY CONNECTOR Assy AWZ6695 NSP 5 IR Holder ANG2494 Nyron Rivet AEC1671 J111 Wire I ADX2698 NSP 8 Switch Holder...

  • Page 25: Middle Layer Section (3)

    2.10 MIDDLE LAYER SECTION (3) Bottom Side RGB Assy J201 J201 14 12 MIDDLE LAYER SECTION (3) parts List Mark No. Description Part No. Mark No. Description Part No. J111 Wire I ADX2698 RGB Assy AWZ6744 Wire Saddle AEC1745 SLOT CONNECTOR Assy AWZ6634 NSP 18 Video Stay...

  • Page 26: Middle Layer Section (4)

    2.11 MIDDLE LAYER SECTION (4) Upper Rear Side Upper Side MIDDLE LAYER SECTION (2) parts List Mark No. Description Part No. Terminal Panel ANG2538 Slot Spring (Under) ABK1028 Slot Spring (Upper) ABK1031 Card Spacer AEC1898 • • • • • Screw AMZ30P060FZK Screw...

  • Page 27: Upper Layer Section (1)

    2.12 UPPER LAYER SECTION (1) J201 J201 J201 J202 J113 UPPER LAYER SECTION (1) parts Lis Mark No. Description Part No. Mark No. Description Part No. Ferrite Core (L1) ATX1032 I/O Assy AWZ6631 J114 Earth Wire ADX2709 CONTROL Assy AWZ6633 J105 Wire B ADX2692 SP OUT R Assy...

  • Page 28: Upper Layer Section (2)

    2.13 UPPER LAYER SECTION (2) J101 J104 200V 200V 100V 100V SW101 UPPER LAYER SECTION (2) parts List Mark No. Description Part No. Mark No. Description Part No. J103 13P Housing Wire ADX2700 > SW Power Supply Module AXY1059 J112 13P Housing Wire ADX2703 Ferrite Core (L3) ATX1037...

  • Page 29: Front Case Section

    2.14 FRONT CASE SECTION PDP-503CMX Only FRONT CASE SECTION parts List Mark No. Description Part No. Mark No. Description Part No. Front Spacer AEC1896 SIDE KEY Assy AWZ6637 • • • • • Front Case 50 (M) AMB2698 Panel Cushion V AED1199 Rivet AEC1877...

  • Page 30: Rear Section

    2.15 REAR SECTION PDP-503MXE Only PDP-503CMX Only REAR SECTION parts List Mark No. Description Part No. Mark No. Description Part No. Terminal Display Label L See Contrast table (2) NSP 1 Name Label See Contrast table (2) Gascket A ANK1701 •...

  • Page 31: Panel Chassis (50) Assy (Awu1066)

    2.16 PANEL CHASSIS (50) ASSY (AWU1066) Panel Chassis (50) Assy (AWU1066) consists of the following parts. • Parts List • List of Assy Mark Description Part No. Mark No. Description Part No. 1..SCAN FUKUGO ASSY AWV1968 SCAN FUKUGO ASSY AWV1968 2..SCAN (A) ASSY AWZ6722 ADDRESS FUKUGO ASSY...

  • Page 32: Block Diagram And Schematic Diagram

    3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM 3.1.1 OVERALL DIAGRAM DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER CLK/LE VADR2 CLK/LE VADR2 IC6501 VADR2 IC6601 VADR2 ADDRESS CONNECT B BUFFER IC...
  • Page 33 DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER DRIVER CLK/LE CLK/LE VADR2 IC6801 VADR2 VADR2 IC6901 VADR2 BUFFER IC BUFFER IC ADDRESS CONNECT C ADDRESS CONNECT D ASSY ASSY CLAM CLAMP...

  • Page 34: Rgb Assy

    3.1.2 RGB ASSY IC5102 (PE5066ACK) SD RAM IC101 SD RAM VCLK(132) DEO(99) HDO(98) VDO(97) RAO[0:7]RBO[0:7] GAO[0:7]GBO[0:7] (LCX541) BAO[0:7]BBO[0:7] Selector IC5001 Buffer (???????) IC102 I/O ASSY (LCX125) CLK SEL IC4603 IC4004 13.5V (CXA3516R) V+12V V+12V A/D PLL AMP HOLD IC4002 (2-1 Select) V+9V V+9V HOLD(106)
  • Page 35 DIGITAL VIDEO ASSY SD RAM SD RAM RGB ASSY 100MHz X'tal RA[0:9]RB[0:9] GA[0:9]GB[0:9] MCLKI(242) BA[0:9]BB[0:9] IC31 CLKOUT(88) (1/2) RAI[0:7]RBI[0:7] DEO(92) GAI[0:7]GBI[0:7] HDO(91) VD Shift BAI[0:7]BBI[0:7] OSDH(62) VDO(90) CLKI(286) HDI(297) IC5301 IC5602 DEI(296) VDI(299) (PD6357B) (MEM29L800TA-90PFIN) IC30 HIS(300) Flash ROM IC31 RST IC UA [0 : 20] (2/2)

  • Page 36: Digital Video Assy

    3.1.3 DIGITAL VIDEO ASSY RGB ASSY DIGITAL VIDEO ASSY 3.3V 2.5V 3.3V IC1301 (IC31 L) (PD6358) Address Data RGB 2 phase 10 bit DRAM ADR CONNECT A - D Assy (Left section) Line IC5301 Buffer (PD6357) IC30 IC1401 (IC31 R) (PD6358) Address Data Address BUS...

  • Page 37: Drive Assy

    3.1.4 X DRIVE ASSY PDP-503CMX...

  • Page 38: Y Drive Assy

    3.1.5 Y DRIVE ASSY IC5V IC2504 Photo Coupler TC74ACT540FT Photo Coupler Photo Coupler OC2-1 To SCAN ASSY Photo Coupler (Lower) Photo Coupler Photo Coupler Photo Coupler Photo Coupler IC2501,IC2502, IC2001 IC2505,IC2510, TC74ACT541FT IC2512,IC2513, IC2514,IC2525, HCPL-M611 To SCAN ASSY (Upper) IC2506 TC74ACT540FT OC2-2 Photo Coupler...
  • Page 39 VSUS Q2204 YPR-U1 YPR-U2 Q2205 IC2203 TND301S K2203 SUSOUT A 37-40 IC2212 TND301S 29,30 Q2219 K2220 PSUS Q2218 Q2216 Q2215 Y CONNECTOR IC2213 ASS'Y TND301S Vsus Q2221 Q2220 K2212 SUSOUT B 37-40 IC2216 TND301S 29,30 Q2228 Q2217 Q2226 Q2227 IC2217 TND301S Vsus Q2233...

  • Page 40: Mx Audio Assy

    3.1.6 MX AUDIO ASSY PDP-503CMX...

  • Page 41: Sub Address Aand B Assys

    3.1.7 SUB ADDRESS Aand B ASSYS +60V Current - Voltage Over Current DET. Block Convert Block ADRGND CN8801 R8801 - R8805 Q8801 H : V MID CLAMP OFF L : V MID CLAMP ON ADR Output P.D. Output Block Resistance Load Block V MID SW ADRK EMG1 Q8803, Q8831...

  • Page 42: Adr Resonance Assy

    3.1.8 ADR RESONANCE ASSY CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. ICP-S1.0 MFD +60V BY ROHM CO., LTD. FOR IC6704. +60V +60V ICP-S1, 0 +60V CN6702 IC6704 C6703 - C6708 Address Resonance Output Block ADROUT ADRGND ADR B...

  • Page 43: Adr Connect A,B,C And D Assys

    3.1.9 ADR CONNECT A,B,C and D ASSYS Address Module Address Module Address Module Address Module Address Module (TCP) (TCP) (TCP) (TCP) (TCP) ADR OUT BRIDGE ASSY ADR PD OPEN PD Q6502, Q6503 LBLK HBLK DATA_R DATA_R DATA_R DATA_R DATA_R DATA_G DATA_G DATA_G DATA_G...

  • Page 44: Video Signal Route

    3.1.10 VIDEO SIGNAL ROUTE PDP-503CMX...

  • Page 45: Sync Signal Route

    3.1.11 SYNC SIGNAL ROUTE PDP-503CMX...

  • Page 46: Waveforms

    3.2 WAVEFORMS RGB ASSY CH1 : IC5505 - pin 29 (SCL) CH1 : IC5505 - pin 1 (TXD) CH2 : IC5505 - pin 30 (SDA) CH2 : IC5505 - pin 2 (CLK) V: 5V/div. H: 500µsec/div. V: 5V/div. H: 100µsec/div. CH1 : IC5505 - pin 81 ((E) SCL) IC5505 - pin 15 (XIN) CH2 : IC5505 - pin 82 ((E) SDA)
  • Page 47 DIGITAL VIDEO ASSY K1327 (VDI) K1326 (DEI) K1308 (VDRB) K1328 (HDI) K1333 (VCLKL) IC1501 - pin 15 (LBLK) V: 2V/div. H: 4msec/div. V: 2V/div. H: 4µsec/div. V: 2V/div. H: 2msec/div. K1327 (VDI) K1326 (DEI) K1308 (VDRB) K1328 (HDI) K1333 (VCLKL) IC1501 - pin 13 (LE) V: 2V/div.
  • Page 48 ADR CONNECT A - D SUB ADDRESS A, B RESONANCE ASSY ASSY ASSY CH1 : IC6702 - pin 2 CH1 : IC6501 - pin 8 (CLK) CH1 : IC8801 - pin 3 CH2 : IC6701 - pin 2 CH2 : IC6501 - pin 6 (LE) CH2 : IC8801 - pin 7 CH3 : IC6703 - pin 2 CH3 : IC6501 - (DATA)
  • Page 49 RGB VIDEO Signal Waveforms Waveform at Power ON Reset 2, D+2.5V, D+3.3V A+3.3V, D+2.5V, D+3.3V Wide UCOM, Reset 2, D+3.3V IC100 clk, Reset 2, D+3.3V V: 2V/div. H: 20msec/div. V: 2V/div. H: 50msec/div. V: 2V/div. H: 20msec/div. V: 2V/div. H: 20msec/div. Measurement Point I/O ASSY RGB ASSY...
  • Page 50 Information Point Information Trigger Signal (CH4) CN4103 - pin 2 Synchronize with K4805 (HD_PLL) CN4004 - pin 1 Synchronize with K4805 (HD_PLL) IC4402 - pin 17 Synchronize with K4805 (HD_PLL) IC4603 - pin 133 Synchronize with K4805 (HD_PLL) Synchronize with K4805 (HD_PLL) IC4603 - pin 70 Synchronize with K4805 (HD_PLL) and frequency is 4 times.
  • Page 51 CN4103 - pin 2 IC5301 - pin 276 IC4603 - pin 113 CN5702 - pin 26 V: 200mV/div. H: 10µsec/div. V: 1V/div. H: 10µsec/div. V: 2V/div. H: 10µsec/div. V: 2V/div. H: 10µsec/div. CN4004 - pin 1 IC5701 - pin 30 IC4603 - pin 103 K5315 V: 200mV/div.
  • Page 52 IC4803 - pin 11 IC4402 - pin 31 K5314 (DE_SEL), K5315 (HD_SEL), K5314 (DE_SEL), K5315 (HD_SEL), V: 200mV/div. H: 4msec/div. V: 200mV/div. H: 4msec/div. K5316 (VD_SEL), K5317 (HD_30) K5316 (VD_SEL), K5317 (HD_30) V: 5V/div. H: 2msec/div. V: 5V/div. H: 2msec/div. K5316 K5316 K5314...
  • Page 53 Sustain Waveforms Drive Pulse Waveforms Sustain Waveform (1 field) Sustain Waveform (1 sub-field) Y Drive Pulse Control Waveform (1 field) ch 1 : K3107 (X.PSUS) - K3201 (SUSGND) ch 1 : K3107 (X.PSUS) - K3201 (SUSGND) V: 100V/div. H: 2msec/div. V: 100V/div.

  • Page 54: Pcb Parts List

    5.PCB PARTS LIST NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples.
  • Page 55 Mark No. Description Part No. Mark No. Description Part No. BRIDGE D ASSY C6026, C6027, C6038, C6040, C6044 CCSRCH181J50 C6048, C6054, C6059 CCSRCH181J50 SEMICONDUCTORS C6007, C6008, C6014, C6019, C6025 CCSRCH331J50 D6451 D1FL20U(S) C6028, C6035, C6039, C6046, C6047 CCSRCH331J50 C6056, C6057 CCSRCH331J50 CAPACITORS C6451 (0.1uF/100V)
  • Page 56 Mark No. Description Part No. Mark No. Description Part No. CAPACITORS Other Resistors RS1/16S###J C6511-C6520 (330pF/100V) ACG1105 OTHERS C6531, C6533, C6534 (47uF/6.3V) ACH1341 C6536-C6538 CCSRCH121J50 CN6801 (55P CONNECTOR) AKM1202 C6506-C6510, C6521-C6525, C6532 CKSRYF104Z16 C6535 CKSRYF104Z16 ADR CONNECT D ASSY RESISTORS SEMICONDUCTORS R6518-R6522, R6524, R6526, R6528 RAB4C100J...
  • Page 57 Mark No. Description Part No. Mark No. Description Part No. I/O ASSY C4114, C4118, C4127, C4165 CKSQYB105K10 [I/O BLOCK] C4170, C4171 CKSQYB105K10 SEMICONDUCTORS C4129, C4130, C4133,C4134, C4142 CKSRYB103K50 IC4003 PQ05DZ11 C4149, C4151, C4152, C4177-C4179 CKSRYB103K50 IC4002 PQ09DZ11 C4108, C4116 CKSRYB222K50 IC4004 PQ12DZ11 C4146...
  • Page 58 Mark No. Description Part No. Mark No. Description Part No. R4494 RS1/16S3901F [FAN DRIVE BLOCK] R4482 RS1/16S4701F R4455 RS1/16S4702F SEMICONDUCTORS R4489 RS1/16S5601F IC8703 74VHCT00AMTC Other Resistors RS1/16S###J IC8702 M5223AFP IC8701 PQ20WZ11 Q8702 2SC2712 Q8701 HN1A01FU [AD/PLL/AMP BLOCK] SEMICONDUCTORS CAPACITORS IC4603 CXA3516AR C8703 CEAT100M50...
  • Page 59 Mark No. Description Part No. Mark No. Description Part No. Q4802 HN1C01FU [DIGITAL SELECT BLOCK] D4807, D4808 1SS184 SEMICONDUCTORS D4801, D4802 1SS226 IC5201-IC5207 TC74LCX541FT COILS AND FILTERS CAPACITORS F4801, F4802 ATF1194 C5201-C5207 CKSRYF104Z16 CAPACITORS RESISTORS C4863, C4864 CCSRCH151J50 R5213 RAB4C103J C4801, C4805 CCSRCH220J50 R5201-R5212, R5215, R5217...

  • Page 60: Control Assy

    Mark No. Description Part No. Mark No. Description Part No. RESISTORS CONTROL ASSY R5503, R5509, R5510 RAB4C101J SEMICONDUCTORS R5535 RAB4C103J IC8001 DS14C232CM R5504, R5526 RAB4C473J IC8002 TC74HC00AF R5569 RS1/16S1001F Q8002 2SC2712 R5571 RS1/16S1800F Q8001 HN1A01FU Q8003 RN1901 R5566 RS1/16S3001F R5563 RS1/16S5101F D8009, D8010 1SS355...
  • Page 61 Mark No. Description Part No. Mark No. Description Part No. D8304-D8310 1SS226 OTHERS D8301, D8303 1SS355 CN8176 2P SPEAKER TERMINAL AKE1059 D8302 RD3.0MB CN8177 PH CONNECTOR B3B-PH-SM3 CAPACITORS C8303 CEAT2R2M50 C8304 CKSRYB103K50 X DRIVE ASSY C8301, C8302, C8305 CKSRYB472K50 [X LOGIC BLOCK] SEMICONDUCTORS RESISTORS IC3003...
  • Page 62 Mark No. Description Part No. Mark No. Description Part No. C3225, C3226 (1.5uF) ACE1160 C3139, C3143 (0.1uF/630V) ACG1092 RESISTORS C3223, C3224 ACG1104 R3732 RS1/16S1001F C3200-C3202, C3207-C3209 ACH1352 R3806 RS1/16S1802F R3701-R3704, R3706-R3717 RS1/16S1803F C3132 ACH1353 R3805 RS1/16S2702F C3112 CEHAT101M16 R3731 RS1/16S3900F C3102, C3107, C3115, C3204, C3211 CEHAT101M25 C3101...
  • Page 63 Mark No. Description Part No. Mark No. Description Part No. COILS AND FILTERS D2211 1SS355 D2201 D1FL20U(S) L2501-L2503 LFEA100J D2203, D2205, D2214, D2216, D2223 D1FL40 D2226, D2227, D2243 D1FL40 CAPACITORS D2209 DF20L60 C2506, C2527 CEHAT220M2D C2502 CEHAT221M16 D2208, D2210, D2212, D2215 EC11FS4 C2524, C2525 CEHAT470M16...
  • Page 64 Mark No. Description Part No. Mark No. Description Part No. C2711 CKSRYB103K50 C8822 CEHV100M16 C2702, C2705, C2713, C2714, C2719 CKSRYB104K16 C8804 CEHV100M35 C2721, C2722, C2724, C2727, C2729 CKSRYB104K16 C8808 CEHV470M16 C2731, C2733, C2736, C2742, C2743 CKSRYB104K16 C8807 CEVNP2R2M35 C2747-C2749 CKSRYB104K16 C8802, C8805, C8809-C8817 CKSRYF104Z16 C2728, C2730...
  • Page 65 Mark No. Description Part No. Mark No. Description Part No. CN8902 PH CONNECTOR S8B-PH-SM3 R1104, R1107, R1110, R1113, R1114 RAB4C472J R1116, R1121, R1124, R1127, R1129 RAB4C472J Other Resistors RS1/16S###J THERMAL SENSOR ASSY OTHERS SEMICONDUCTORS K1101-K1104, K1107, K1108 TEST PIN AKX9002 IC8351 LM50CIM3 X1101 25MHz...
  • Page 66 Mark No. Description Part No. C1802 CEV100M16 C1306, C1322, C1406, C1422, C1711 CEV101M4 C1806 CEV101M4 C1504-C1508, C1604-C1608, C1712 CKSRYB102K50 C1303-C1305, C1307-C1321 CKSRYF104Z16 C1323-C1336, C1403-C1405 CKSRYF104Z16 C1407-C1421, C1423-C1436, C1501 CKSRYF104Z16 C1503, C1601, C1603, C1701-C1710 CKSRYF104Z16 C1713, C1803-C1805 CKSRYF104Z16 RESISTORS R1502, R1517, R1606, R1622 RAB4C101J R1307, R1310-R1315, R1317, R1318 RAB4C220J...

  • Page 67: Adjustment

    6. ADJUSTMENT 6.1 SERVICE FACTORY MODE Commands in Service Factory mode must be issued using the remote control unit (AXD1459) supplied with the Plasma Display. 6.1.1 State Transition Diagram Normal Operation At standby Mode (within 3 sec.) MENU key (AA8B) STANDBY/ON (AA1C) ‘...
  • Page 68 • AXD1459 (PDP-503CMX) POWER POWER MENU SCREEN DISPLAY CALL SIZE SCREEN SIZE FULL AUTO FULL AUTO ZOOM ZOOM DISPLAY CALL SURROUND MUTE MODE MUTE SOUND AUDIO VOLUME SOUND MENU VOLUME AV MEMORY SURROUND MODE AV SELECT AUDIO • AXD1432 • AXD1673 (PDP-501HD) (PDP-502HD) PDP-503CMX...
  • Page 69 Notes on Operation with the Remote Control Unit • In this manual, keys that are not on the remote control unit (AXD1459) supplied with the Plasma Display are designated as direct-select keys. • To select items in Service Factory mode with the AXD1459, press the following keys as many times as required: For selection of main items: MUTE key For selection of other items: 5 (UP) or ∞...

  • Page 70: Table Of Adjustment Items In Service Factory

    6.1.2 Table of Adjustment Items in Service Factory SLOT Adjustment Range Name OSD Display Name RS-232C Command Service Factory Operation [OFFSET Reference Value] Y-DELAY REF/OFS-SLOT-1 0 to 15 [8] YOUTLEV Y-OUT LEVEL REF/OFS-SLOT-2 0 to 63 [32] TINT CD TINT REF/OFS-SLOT-3 0 to 63 [32] CrOFFSET...
  • Page 71 COLOR TEMP (VIDEO OPTION) Adjustment Range Name OSD Display Name RS-232C Command Service Factory Operation [OFFSET Reference Value] COLOR COLOR VOP-CT-3 0 to 255 [128] IC102 TINT TINT VOP-CT-4 0 to 255 [128] MCONTRAST CONTRAST VOP-CT-1 0 to 255 [128] MBRIGHT BRIGHT VOP-CT-2...

  • Page 72: Description Of Service Factory Menu Display

    6.1.3 Description of Service Factory Menu Display 1. In Adjustment Item ∗ O F S – S L O T – – I N 4 – 0 4 – Display color : White Halftone : Blue (second line/15th line for each 5 to 36 columns) When the input signal mode is not identified, the adjustment value is displayed with "––––––"...
  • Page 73 2. INFORMATION ∗ I N F O – – I N 4 – 0 2 – V E R S I O N ∗ ∗ ∗ M A I N U C O M ∗ ∗ ∗ W I D E U C O M ∗...
  • Page 74 3. OSD Display in INFORMATION VERSION ∗ I N F O – – I N 4 – 0 2 – V E R S I O N ∗ ∗ ∗ M A I N U C O M ∗ ∗ ∗ W I D E U C O M ∗...
  • Page 75 NG INFO. ∗ I N F O – – I N 4 – 0 2 – N F O W I D W I D D U L I I C – – – – – – – – – –...
  • Page 76 4. REFERENCE Display color : White ∗ R E F – – I N 4 – 0 2 – Halftone : Blue (Second line / 15th line for each 5th to 36th columns) R G B 1 Basic Operation • Select the adjustment table. Lower Rem Code Key Name...
  • Page 77 REFERENCE — RGB1 ∗ R E F – R G B 1 – – I N 4 – 0 2 – Display color : White Half tone : Blue (second line / 15th line for each 5 to 36th columns) ∗...
  • Page 78 REFERENCE — RGB2 ∗ R E F – R G B 2 – – I N 4 – 0 2 – Display color : White Half tone : Blue (second line / 15th line for each 5 to 36th columns) ∗...
  • Page 79 REFERENCE — DIGITAL ∗ R E F – D I G – – I N 4 – 0 2 – Display color : White Half tone : Blue (second line / 15th line for each 5 to 36th columns) ∗ ∗ ∗ P A N R –...
  • Page 80 REFERENCE — SLOT (When SLOT ST1 is connected) • This mode is effective only when SLOT ST1 is connected. ∗ R E F – S L O T – – I N 4 – 0 2 – Display color : White Half tone : Blue (second line / 15th line for each 5 to 36th columns)
  • Page 81 5. OFFSET ∗ O F S – – I N 4 – 0 2 – Display color : White Half tone : Blue (second line / 15th line for each 5 to 36th columns) R G B 1 Basic Operation Select the adjustment table Lower Rem Code...
  • Page 82 OFFSET — RGB1 ∗ O F S – R G B 1 – – I N 4 – 0 2 – Display color : White Half tone : Blue (second line / 15th line for each 5 to 36th columns) ∗...
  • Page 83 OFFSET — RGB2 O F S – R G B 2 – – I N 4 – 0 2 – Display color : White Half tone : Blue (second line / 15th line for each 5 to 36th columns) C O N A S T * * * * * *...
  • Page 84 OFFSET — DIGITAL ∗ O F S – D I G – – I N 4 – 0 2 – Display color : White Half tone : Blue (second line / 15th line for each 5 to 36th columns) ∗ ∗ ∗ ∗...
  • Page 85 OFFSET — SLOT (When SLOT ST1 is connected) • This mode is effective only when SLOT ST1 is connected. ∗ O F S – S L O T – – I N 4 – 0 2 – Display color : White Half tone : Blue (second line / 15th line for each 5 to 36th columns)
  • Page 86 6. VIDEO OPTION V I D E O O P T – – I N 4 – 0 2 – Display color : White Half tone : Blue (second line / 15th line for each 5 to 36th columns) S I D E M A S K L E V Basic Operation...
  • Page 87 Operating specifications • If this setting screen is displayed when the unit is shifted from another mode, the SIDE MASK LEVEL display (the function called by pressing the "1" key) is displayed first. If the unit is shifted back from a lower-layer display of this setting screen, the originally selected item will be displayed.
  • Page 88 SIDE MASK LEV. Adjustment ∗ V O P – M A S K – – I N 4 – 0 2 – Display color : White Half tone : Blue (second line / 15th line for each 5 to 36th columns) ∗...
  • Page 89 COLOR MODE2 Adjustment ∗ V O P – M O D E 2 – – I N 4 – 0 2 – The color mode indicated on the second line, 35th column is the default setting and does not change according to the color mode being adjusted.
  • Page 90 COLOR TEMP Adjustment Display color : White ∗ V O P – M I D – – I N 4 – 0 2 – Half tone : Blue (second line / 15th line for each 5 to 36th columns) ∗ ∗ ∗ Basic Operation Perform the adjustment of each parameter.
  • Page 91 7. INITIALIZE ∗ I N I T – – I N 4 – 0 2 – Display color : White Half tone : Blue (second line / 15th line for each 5 to 36th columns) C O L O R D E T E U R O Basic Operation...
  • Page 92 Operating specifications • If this setting screen is displayed when the unit is shifted from another mode, the COLOR DET display (the function called by pressing the "1" key) is displayed first. If the unit is shifted back from a lower-layer display of this setting screen, the originally selected item will be displayed.
  • Page 93 : To select YES or NO ∗ I N I T – – I N 4 – 0 2 – : When YES is selected, the SET DATA are stored in memory, and the initial display appears. When NO is selected, NOW DATA is maintained, and the initial display appears.
  • Page 94 16. MEMO: Memo data are displayed and edited. <MEMO/SELECT> ∗ • With the 5 or ∞ key, a MEMO to be edited can be selected. I N F O – – I N 4 – 0 2 – • If you press the SET key, the screen shifts to MEMO/EDIT. E M O •...
  • Page 95 FINAL SETUP Details Items Initial Setting Remarks Key input of the remote control unit Power supply (STANDBY/ON) NO CARE Input function INPUT1 VIDEO WIDE (When the video signal is input) For each input function 1 DOT BY DOT (When the PC signal is input) For each input function and signal Screen size 2 4 : 3 (including TYPE) mode...
  • Page 96 Items Initial Setting Remarks FULL MASK R LEVEL Default value SIDE MASK G LEVEL Default value B LEVEL Default value Common to all units MASK CONTROL ORBITER MODE INVERSE MODE COLOR MODE MODE1 Common to all units MIRROR MODE FAN CONTROL AUTO &&&PLASMA&&&...
  • Page 97 MASK1 ∗ I N I T – M A S K – – I N 4 – 0 2 – Display color : White Half tone : Blue (second line / 15th line for each 5 to 36th columns) M A S K : O F F ( 6 0 H z ) Basic Operation Perform the adjustment of each parameter.
  • Page 98 MASK2 ∗ I N I T – M A S K – – I N 4 – 0 2 – Display color : White Half tone : Blue (second line / 15th line for each 5 to 36th columns) M A S K : O F F ( 6 0 H z ) Basic Operation...
  • Page 99 Operating specifications • When this mode is entered, the MASK OFF display (the function called by pressing the "1" key) is displayed first. However, if any MASK setting has been already made, the selected MASK item is displayed first. • If this mode is entered with any of the MASK items in MASK 1 selected, the settings for MASK 1 become invalid, and the MASK OFF display (the function called by pressing the "1"...
  • Page 100 Classification 2 of Input Signal Mode (PC) V. Frequency H. Frequency INPUT5 (DVI input) SIG Mode Signal Type OSD Display Number of Pixels v (Hz) h (Hz) Compatibility × (incompatible) 640 × 400 1280 × 768 20 • 2 FULL 24.8 % (compatible informally) 640 ×...
  • Page 101 V. Frequency H. Frequency INPUT5 (DVI input) SIG Mode Signal Type OSD Display Number of Pixels v (Hz) h (Hz) Compatibility 1024 × 768 81 • 1 4 : 3 (TYPE) 1152 × 864 ? (compatible) 53.7 1280 × 768 81 •...

  • Page 102: Adjustment Required When The Set Is Repaired Or Replaced

    6.2 ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED Y DRIVE Assy RGB Assy When repaired When repaired 1. Adjustment is impossible when the Matrix IC or Note: If the Pulse Module fails, it is not possible to repair the AD/PLL/AMP IC is replaced.

  • Page 103: Adjustment

    6.3 ADJUSTMENT 6.3.1 MAIN UNIT ADJUSTMENT VOFS/VH/IC5V Voltage Adjustment Adjusting Point Input Signal Adjusting Method VOFS (Offset voltage) adjustment Method 1 1. Make a note of adjustment value of V-OFFSET of REF-DIG mode in Factory mode. 2. Set the VOFS ADJ adjustment value to center (128). 3.
  • Page 104 Sustain Pulse Waveform Adjustment Adjusting Point Adjusting Method Input Signal REF_DIG mode in Factory mode X-SUS-B, Y-SUS-B Adjustment White 100% X-SUS-B : key 9 Set to the indicated value with the keys on the remote control unit (9 and 11 keys). Y-SUS-B : key 11 VRN Voltage Adjustment Adjusting Point...
  • Page 105 White-Balance Adjustment • A Video Card (PDA-5002 or equivalent) is necessary for white balance adjustment for video signal of the RGB Assy. • Adjust with video system signal (525i) and RGB (PC VGA) signal. • Adjust so that the level and amplitude of the RED and BLUE signals become the same, referring to the GREEN signal. Input Signal Step Adjusting Method Connect a Video Card to the RGB Assy through a jig cable to measure the RGB Assy.
  • Page 106 Input Signal Step Adjusting Method Adjust the black level of the Red and Blue Adjust the signal amplitude of the Red and Blue signals referring to that of the Green signal signals referring to that of the Green signal Green signal Green signal waveform waveform...
  • Page 107 Input Signal Step Adjusting Method AD B LOW adjustment Measure the black level (0IRE) of the Blue signal at K4604, and adjust the level of AD B LOW so that its black level (0IRE) become the same as that of the Green signal measured in step 9. Tolerance: ±...
  • Page 108 Y DRIVE Assy X DRIVE Assy K3708 K3213 (1/2VSUS) (VRN_OVP) K3214 K3702 K3707 (SUSGND) (SUS. GND) K3706 (VRN) (X DC-DC PD) VR3701 K3705 (VRN. ADJ) VRN UVP) K3205 K3701 (SUS_D) (VSUS) K3703 (SUS. GND) K3704 (VRN. CNT) K3204 (SUS_U) K3106 (SUSOUT_B) K3102 (XNR_PD)

  • Page 109: Command

    6.4 COMMAND 6.4.1 RS-232C COMMANDS (for adjustment) RS-232C RS-232C Normal Direct UP/DOWN Command Name Function Factory Integrator Validity Validity Validity − − ABL level adjustment − BRIGHT Brightness adjustment − B HIGH B HIGH adjustment − B LOW B LOW adjustment −...

  • Page 110: Rs-232C Commands (For Setting)

    6.4.2 RS-232C COMMANDS (for setting) RS-232C RS-232C Normal Direct UP/DOWN Command Name Function Factory Integrator Validity Validity Validity A AJN − − − − ADJUST NO To exit from the RS-232C Integrator mode − − − − ADJUST YES To enter the RS-232C Integrator mode −...
  • Page 111 RS-232C RS-232C Normal Direct UP/DOWN Command Name Function Factory Integrator Validity Validity Validity G GWB − − GET WHITE BALANCE TxD outputs of data of picture quality setting of RGB1 − − − − GET POWER DOWN TxD outputs of POWER DOWN information H HCN −...
  • Page 112 RS-232C RS-232C Normal Direct UP/DOWN Command Name Function Factory Integrator Validity Validity Validity − − − MASK CONTROL YES To permit automatic mask display position setting − − − MASK CONTROL NO To release automatic mask display position setting − −...

  • Page 113: Get Command

    6.4.3 GET COMMAND Command Description Command Function Outputting data for electronic-control-adjustment values and drive-system-adjustment values Outputting data related to the white-balance adjustment for the panel Outputting data such as version information, and data from the hour meter and pulse meter Outputting data for power down, temperature and condensation information Outputting data related to the picture quality setting of SLOT Outputting data related to the picture quality (RGB1 of the Factory menu)
  • Page 114 GS1: Outputting data such as version information, and data from the hour meter and pulse meter • Data are output according to the transmission order and size of the table below. • This command is invalid in modes other than RS-232C Factory Adjustment mode. Order Data Contents Size...
  • Page 115 (∗) See the table below on contents of PD information. Data Power-Down Point None Y-DRIVE Y-DC/DC CONVERTER X-DC/DC CONVERTER X-DRIVE Power supply ADDRESS junction ADDRESS resonance DC/DC CONVERTER (DIGITAL) GAS (Get Adjust Slot): Outputting data related to the picture quality setting •...
  • Page 116 GAR: Output data related to the picture quality (RGB1 of the Factory menu) • Data are output according to the transmission order and size in the table below. • This command is invalid in modes other than RS-232C Factory Adjustment mode. Order Data Contents Size...
  • Page 117 (Get Power Down), PD (Power Down) Outputting data on PD INFORMATION of the Service Factory MENU • The acquired data are output according to the transmission order and size in the table below. • This command is valid only in RS-232C Factory Adjustment mode and during power-down. Note: During power-down, data can be obtained by directly executing "GPD"...
  • Page 118 (Get Shut Down) utputting TxD data on SD (Shut Down) INFORMATION of Service Factory MENU • The acquired data are output according to the transmission order and size in the table below. • This command is valid only in RS-232C Factory Adjustment mode and during shut down (for 30 seconds until a shutdown occurs or standby). Note: During power-down, data can be obtained by directly executing "GPD"...
  • Page 119 GWB (Get White Balance): Outputting data related to picture quality / white balance • Data are output according to the transmission order and size in the table below. • This command is valid only in Normal Operation mode, RS-232C Integrator Adjustment mode, and RS-232C Factory adjustment mode. •...
  • Page 120 GSS: Outputting data on SETUP items of the menu mode / Integrator menu • Data are output according to the transmission order and size in the table below. • This command is valid only in Normal Operation mode, RS-232C Integrator Adjustment mode, and RS-232C Factory adjustment mode. Order Data Contents Size...
  • Page 121 GSO: Outputting data on OPTION items of the menu mode / Integrator menu • Data are output according to the transmission order and size in the table below. • This command is valid only in Normal Operation mode, RS-232C Integrator Adjustment mode, and RS-232C Factory adjustment mode. Order Data Contents Size...

  • Page 122: General Information

    7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 CONFIGURATION OF THE PC BOARD CLAMP A Assy ADR CONNECT A Assy DIGITAL VIDEO Assy BRIDGE A Assy ADR CONNECT B SENSOR Assy SUB ADDRESS A Assy Assy RESONANCE Assy SCAN (A) Assy ADR CONNECT C Assy Y DRIVE SW POWER SUPPLY...

  • Page 123: Diagnosis For Shutdown And Power-Down By Led

    7.1.2 DIAGNOSIS FOR SHUTDOWN AND POWER-DOWN BY LED This unit has self-diagnosis functions against abnormalities in the internal circuits and other operational abnormalities, and if any abnormality is detected, the STANDBY/ON indicator (LED) blinks to alert you of it. How the indicator blinks and possible failure points and power-down points are explained below: Shutdown •...
  • Page 124 Block Diagram of the Shutdown Signal System ("STANDBY/ON" LED: Blinking in green) PDP-503CMX...
  • Page 125 Diagnosis Method in Shutdown The data on the past eight shutdowns are stored in memory. 1 OSD display of the Shutdown NG history The shutdown NG history is displayed in "INFORMATION" of the Factory menu. ∗ – – I N 4 – 0 2 – 2 N T I N FO 1 W D E...
  • Page 126 Shutdown diagnosis Screen display 1 Panel microcomputer failure Condition : When the module microcomputer failed in communication with the panel microcomputer Results : An OSD is displayed for 30 seconds after the failure is detected; then the power is shut down. Possible causes •...
  • Page 127 5 FAN failure Condition : Fan failure Results : An OSD is displayed for 30 seconds after the failure is detected; then the power is shut down. Note: Fan failure is detected only in the following cases: • When the FAN CONTROL is set to MAX WAR N I NG •...
  • Page 128 Block Diagram of the Power Down Signal System ("STANDBY/ON" LED: Blinking red) PDP-503CMX...
  • Page 129 Types and function of the various protection circuits (P.D. circuits) Red "STANDBY/ Type of P.D. Assy Name OSD Display ON" LED Remarks Function Circuits Number of Blinks Y-DRV VCP OCP P.D. by VCP overcurrent VOFS OVP P.D. by VOFS overvoltage VOFS UVP P.D.
  • Page 130 Diagnosis Method in Power Down The data (1st/2nd/time stamp) on the past eight power-downs are stored in memory. 1 OSD display of the PD history The PD history displayed in "INFORMATION" of the Factory menu. Display of PD point Power-Down Point OSD Display ∗...
  • Page 131 PDP-503CMX...
  • Page 132 Block diagram of the Power supply section SW POWER SUPPLY MODULE Y DRIVE ASSY VOFS VOFS DC/DC Converter -45V +B395V VSUS AC IN Power Factor VSUS DC/DC 100 - 240V Control Converter 223V VH DC/DC Converter 130V VADR VADR DC/DC ST-BY Converter IC5V, VF12V...

  • Page 133: Automatic Backup Of Digital Video Assy Data

    7.1.3 AUTOMATIC BACKUP OF DIGITAL VIDEO ASSY DATA Description Data in the EEPROM (IC1204/2 kbit) mounted on the DIGITAL VIDEO Assy are automatically copied to an area (Area A in the figure below) of the EEPROM (IC5502/64 kbit) mounted on the RGB Assy as backup data in a case of assembly replacement. Therefore, the adjustment data for the unit (data in the EEPROM of the DIGITAL VIDEO Assy) can be maintained even after replacement of the DIGITAL VIDEO and/or RGB Assy.
  • Page 134 Actual automatic backup operation 1. When the DIGITAL VIDEO Assy is replaced (Using the service Assy) Keyword modification is not needed. Replace the DIGITAL VIDEO Assy with that for service, then turn on the power. Thus, the backup data in the EEPROM of the RGB Assy are automatically copied to the EEPROM of the DIGITAL VIDEO Assy.

  • Page 135: Disassembly

    7.1.4 DISASSEMBLY SW Power Supply Module Remove the Rear Case (50M).(Screws × 20) Remove the Clamper and insert it to another place, as indicated in the photo below. ×2 ×2 ×2 ×2 Clamper Sub Frame L Sub Frame R ×2 SW Power Supply Module Remove the four screws.
  • Page 136 DIGITAL VIDEO Assy Remove the Rear Case (50M). (Screws × 20) Remove the DIGITAL VIDEO Assy. (Connector, Circuit Board Spacers × 6) Remove the SW Power Supply Module. (Connector, Screws × 4) Remove the Terminal Panel M. (Screws × 11) Remove the screw of the earth block.
  • Page 137 Y DRIVE, SCAN (A), (B) Assy Remove the Rear Case (50M). (Screws × 20) Remove the three screws. Remove the Y DRIVE Assy. (Connector, Screws × 8) Y DRIVE Assy ×2 ×2 Front Case 50 Loosen the Rivet. ×3 Remove the Lead Cover. ×2 ×2 Pull out the Flexible Cable.
  • Page 138 X DRIVE Assy Diagnosis of the Video Card (PDA-5002) Remove the Rear Case (50M). (Screws × 20) Remove the Rear Case (50M). (Screws × 20) Remove the X DRIVE Assy. (Connector, Screws × 8) Remove the Video Card. (Screws × 2) Remove the SLOT CONNECTOR Assy from the RGB Assy and reconnect it with the Jig Cable (GGD1035).

  • Page 139: Ic Information

    7.2 IC INFORMATION • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. • List of IC SN755864APZP, HD64F2328VF, PE1012A, PE1013B, M30624FGAFP, PD6358A, PST9246N, FS781BZB, STK795-470, BA5417, ML6426CS-1, CXA3516R SN755864APZP (SCAN A ASSY : IC6201 - IC6206, SCAN B ASSY : IC6001 - IC6006) Scan IC Pin Assignment (Top view)
  • Page 140 Block Diagram Pin Function Name Pin No. Num. Function Shift clock (start edge partial response) The serial data input of shifting register The serial data output of shifting register It output data done a latch of by "H" level It do data of shift register with "H" by "L" level A shift directional control signal of shift register An output control terminal of HVO An output control terminal of HVO...
  • Page 141 HD64F2328VF (DIGITAL VIDEO ASSY : IC1101) Scan IC Pin Function (1/3) Pin Name Function PE5064 (IC1703) control output CS_23 NC Terminal 3.3V power supply Address bus Address bus Address bus Address bus Address bus Address bus Address bus Address bus Address bus Address bus UA10...
  • Page 142 Pin Function (2/3) Pin Name Function Data bus UD10 UD11 Data bus UD12 Data bus UD13 Data bus UD14 Data bus UD15 Data bus 3.3V power supply D_TXD Communication with IC1207 (module microcomputer) EXT_TXD Communication with the outside (program notes) D_RXD Communication with IC1207 (module microcomputer) EXT_RXD...
  • Page 143 Pin Function (3/3) Pin Name Function NC terminal NC terminal AVCC 3.3V power supply VREF A/D, D/A reference voltage input (unused) STOPB The drive control input from IC1703 (PE5064) NC terminal RYBY The flash memory note ready input ADR_K_EMG_L1 The emergency input from panel bottom address resonance block ADR_K_EMG_U1 The emergency input from panel upper address resonance block ADR_K_EMG_L2...
  • Page 144 PE1012A (X DRIVEASSY : IC3003) Drive Protect PLD Pin Assignment (Top View) I/CLK I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q Block Diagram XSUS_BI 1_50 XSUS_BO 1_24 1_40 XSUS_UI 1_49 XSUS_UO 1_23 1_39 XSUS_DI 1_48 XSUS_DO 1_22 1_40 XSUS_GI 1_45 YSUS_GO...
  • Page 145 PE1013B (Y DRIVEASSY : IC2006) Drive Protect PLD Pin Assignment (Top View) I/CLK I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q Block Diagram sus_mute_in 1_64 1_63 ysusbin ysusbout 1_39 1_62 1_20 ysusuin ysusuout 1_48 1_61 1_19 1_23 ysusdin ysusdout 1_47 1_27...
  • Page 146 M30624FGAFP (DIGITAL VIDEO ASSY : IC1207) Module Microcomputer Pin Function (1/2) l a i n i l l a i n i l n i l , y l l l u l l u t i s c t i x i f t s i x i f...
  • Page 147 Pin Function (2/2) a l l g i l g i l t s i l a i n i l PDP-503CMX...
  • Page 148 PD6358A (DIGITAL VIDEO ASSY : IC1301, IC1401) Picture Improved IC Pin Function (1/7) ) t r ) t i PDP-503CMX...
  • Page 149 Pin Function (2/7) ) t r ) t i ) t i ) t i ) t i ) t i f i f ) t i ) t i ) t i ) t i ) t i ) t i ) t i ) t i ) t i...
  • Page 150 Pin Function (3/7) ) t r ) t i PDP-503CMX...
  • Page 151 Pin Function (4/7) ) t r ) t i f i f ) t i ) t i r i f ) t i ) t i ) t i r i f ) t i ) t i f i f ) t i ) t i ) t i...
  • Page 152 Pin Function (5/7) ) t i r i f ) t i ) t r PDP-503CMX...
  • Page 153 Pin Function (6/7) ) t i ) t i ) t i ) t i ) t i ) t i ) t i r i f ) t i ) t i ) t i ) t i ) t i f i f ) t i r i f...
  • Page 154 Pin Function (7/7) ) t i ) t i ) t i ) t i ) t i ) t i ) t i PDP-503CMX...
  • Page 155 PST9246N (DIGITAL VIDEO ASSY: IC1208) Reset IC Block Diagram Pin Assignment (Top View) SOT-25 (TOP VIEW) Pin Function Pin No. Pin name Functions control pin Substate pin GND pin Reset signal output pin pin / voltage detect pin PDP-503CMX...
  • Page 156 FS781BZB (DIGITAL VIDEO ASSY: IC1802) Low EMI Clock IC Pin Assignment (Top View) Xout FS78x FSOUT 8 Pin SOIC Package Block Diagram Loop Filter 4(6) 250 K Reference 1(3) Divider Phase 8 pF Detector 10 pF. Modulation Control Xout 2(4) VCO / N 8 pF Output...
  • Page 157 STK795-470 (X DRIVE ASSY : IC3200, IC3201) (Y DRIVE ASSY : IC2206, IC2214) PDP Pulse Module IC Block Diagram V SUS V SUS V SUS V SUS N.C. DUMMY N.C. SIG GND SIG GND 40 OUT H N.C. 39 OUT H SUB GND 38 OUT L N.C.
  • Page 158 BA5417 (MX AUDIO ASSY: IC8601) Power Amp Block diagram T . S . D S T . B Y F I L T E R Pin Function PDP-503CMX...
  • Page 159 ML6426CS1 (RGB ASSY: IC4403) LPF IC Pin Assignment (Top view) A/B MUX SYNC IN R IN A/Y IN A DISABLE GNDO V CC R OUT /Y OUT R IN B/Y IN B V CCO G IN A/U IN A G OUT /U OUT G IN B/U IN B B OUT /V OUT B IN A/V IN A...
  • Page 160 CXA3516R (RGB ASSY: IC4603) AD + PLL IC Pin Assignment (Top view) PDP-503CMX...
  • Page 161 Block Diagram PDP-503CMX...
  • Page 162 Pin Function (1/3) PDP-503CMX...
  • Page 163 Pin Function (2/3) PDP-503CMX...
  • Page 164 Pin Function (3/3) PDP-503CMX...

  • Page 165: Panel Facilities

    8. PANEL FACILITIES PLASMA DISPLAY [PDP-503CMX, PDP-503MXE] MAIN UNIT Note When optional speakers have been connected, the operation panel on the main unit will not be operable. Main unit Operation panel on the main unit 1 Display stand 4 STANDBY/ON button Press to put the display in operation or standby mode.
  • Page 166 PLASMA DISPLAY [PDP-503CMX, PDP-503MXE] CONNECTION PANEL AC INLET 8Ω ~16 Ω SPEAKER — RS-232C INPUT1 INPUT2 AUDIO CONTROL COMBINATION (ON SYNC) (H/V SYNC) 8Ω ~16 Ω OUTPUT INPUT OUTPUT SPEAKER ANALOG RGB (ANALOG RGB) — (INPUT1/2) Ô Ω kΩ 89 0 7 INPUT2 (BNC jacks) The plasma display is provided with 2 video input connectors, 1 video output connector, audio input/output...
  • Page 167 PLASMA DISPLAY [PDP-503CMX, PDP-503MXE] REMOTE CONTROL UNIT 1 SCREEN SIZE button Press to select the screen size. 2 INPUT buttons Use to select the input. 3 MENU button Press to open and close the on-screen menu. 4 ADJUST (5/∞/3/2) buttons Use to navigate menu screens and to adjust various settings on the unit.
  • Page 168 INSTALLATION OF THE UNIT 3. Fix this unit using the supplied washer and bolt. nstallation using the supplied display stand Be sure to fix the supplied stand to the installation surface. Use commercially available M8 bolts that are 25 mm longer than the thickness of the installation surface.
  • Page 169 Installation using the optional PIONEER stand or Wall-mount installation of the unit installation bracket This unit has been designed with bolt holes for ÷ Please be sure to request installation or mounting of this wall-mount installation, etc.. The installation holes that can unit or the installation bracket by an installation be used are shown in the diagram below.

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