Table of Contents
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Table of Contents
Summary of Contents for Indutherm MU200
- Page 1 Instruction Manual for Melting Machine MU200 to MU 1200 F generator INDUTHERM Erwärmungsanlagen GmbH Tel.: +49 7203 9218-0 Brettener Strasse 32 Fax: +49 7203 9218-70 D-75045 Walzbachtal e-mail: info@indutherm.de Germany OPERATING_MANUAL_MU200_MU1200_F_GENERATOR.DOC 02.05.2014 KS...
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Page 2: Table Of Contents
Trouble shooting ......................10 4.2. Maintenance ......................11 Connection diagram ......................12 5.1. MU200 single phase ....................12 5.2. MU200- MU1200 three phase ................... 13 Appendix .......................... 14 6.1. Consumables and spare parts list ................14 6.2. Assembly drawing MU-series ..................16 6.3. -
Page 3: Introduction
1. Introduction 1.1. General description of the MU melting machines With this melting machine, the melting charge is heated up by induction. The special advantage of inductive heating is that the melting temperature is reached rapidly, because the heat is directly generated in the metal and in the crucible. During the melting process, the metal is thoroughly mixed by means of a magnetic field, ensuring a homogenous mixing even when using new alloys. -
Page 4: Technical Data
1.3. Technical data MU200 MU200 single phase three phase 2,3 kg/Au Crucible volume 155cm Useable capacity 75% of maximum volume Crucible temperature max. 1200 °C max. 1400 °C Melting performance 3,5 kW 6,0 kW 3 * 400 V/16A, 50 or 60... -
Page 5: General Information
1.4. General information Safety information In order to ensure a constant, ideal performance of the machine and to ensure safe working conditions, the user is to observe the following safety measures: The complete electrical wiring is to be performed only by qualified and specially trained personnel. - Page 6 This instruction manual is conform to the latest technical condition of the machine when printed. Technical changes and fittings subject to change. INDUTHERM GmbH cannot and will not take responsibility for any damages resulting of the above mentioned. ...
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Page 7: Putting Into Operation
(maximum) from the nominal value. The mains supply must at least be furnished with 20 A and maximum with 32 A delay-action fuses (at 3* 400 V AC). The machine is equipped with a 32 A-Ceekon-connector when leaving INDUTHERM. All 5 lines (L1, L2, L3, N, PE) must be connected correctly. -
Page 8: Operation
3. Operation 3.1. Operating elements Temperature: Normally, the actual crucible temperature is indicated here. When pressing the buttons “+” or “–“ the indication changes to the set-point value (nominal value) for at least 5 seconds. An active set-point value is indicated through an illuminated red decimal point. The set-point value can be altered with the buttons “+”... -
Page 9: Casting
Power: -Button Start / Stop: The generator is turned on/turned off with this buttons. The turned on generator regulates principally to the adjusted nominal temperature (see Crucible-Temperature). -Button + / -: The maximum generator power is selected with this buttons At the side of the operating panel: Mains Switch: The machine is switched on/off by turning the mains switch. -
Page 10: Service
4. Service 4.1. Trouble shooting Only trained personnel should open the machine. The machine cannot be turned on: - when there is no mains supply The heating cannot be turned on: - when there is no cooling water supply, error code “E012” - when thermocouple is not in place or defective, indication crucible temperature “OFbE”... -
Page 11: Maintenance
4.2. Maintenance A routine check/regular cleaning of the following is necessary: (Caution: disconnect the machine first!): Daily (before casting): 1. Remove thermocouple, crucible and insulation materials, carefully clean inductor housing with a vacuum cleaner. Before reinstalling the above parts, check those and replace if necessary. -
Page 12: Connection Diagram
5. Connection diagram 5.1. MU200 single phase page 12 86070012_OPERATING_MANUAL_MU200_MU1200_F_GENERATOR 22.09.2011 KS... -
Page 13: Mu200- Mu1200 Three Phase
5.2. MU200- MU1200 three phase page 13 86070012_OPERATING_MANUAL_MU200_MU1200_F_GENERATOR 22.09.2011 KS... -
Page 14: Appendix
Consumables and spare parts list At following side the spare parts list for this machine will start. INDUTHERM is now using only machine specific spare parts lists, which contain all the information for your machine. The name is encoded. One example could be G12447_MU_00 If spare parts are replaced by new parts, the index will be incremented. - Page 15 Telephone no +49-7203-9218-40. Attention! Please understand that INDUTHERM has to support more than 3000 machines. We cannot sort spare parts only with your customer name. We always need your machine service number, to send you the correct spare part page 15 86070012_OPERATING_MANUAL_MU200_MU1200_F_GENERATOR 22.09.2011 KS...
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Page 16: Assembly Drawing Mu-Series
Assembly drawing MU-series 6.2. page 16 86070012_OPERATING_MANUAL_MU200_MU1200_F_GENERATOR 22.09.2011 KS... - Page 17 This page will replaced with G05xxx_00 ( xxx = machine no.). _00 is version of spare parts list. Changes will be done with _01, _02, due to customers requirements Example: G05003_01 (second version of the list for machine 05003). page 17 86070012_OPERATING_MANUAL_MU200_MU1200_F_GENERATOR 22.09.2011 KS...
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Page 18: Spare Part Options For Mu-Series
Spare part options for MU-series 6.3. Possible crucible option on INDUTHERM MU200 up to 1100°C Øi volume hole application 10077008 standard crucible up to 1500°C Øi volume hole application 10077160 very high temperature, no temperature measurement Possible crucible option on INDUTHERM MU400 up to 1100°C... - Page 19 Possible crucible option on INDUTHERM MU900 up to 1100°C Øi volume hole application 10074019 standard crucible up to 1400°C Øi volume hole application 10074902 high temperature, up to 1600°C Øi volume hole application 10074904 very high temperature, no temperature measurement Possible crucible option on INDUTHERM MU1200 up to 1100°C...
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Page 20: Declaration Of Conformity
6.4. Declaration of Conformity page 20 86070012_OPERATING_MANUAL_MU200_MU1200_F_GENERATOR 22.09.2011 KS... - Page 21 page 21 86070012_OPERATING_MANUAL_MU200_MU1200_F_GENERATOR 22.09.2011 KS...
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Page 22: Software Documentation
6.5. Software documentation The software documentation INDUTHERM article no. 86380000 with the error and warning codes start on the next pages. For the F generator the software starts with 80000 xx = software index. Attention: On our new Internet page http://www.indutherm.de/webshop...