CRUISE CAR VECTOR Owner's Manual
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CRUISE CAR VECTOR Owner's Manual

M & r series gas & electric
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CRUISE CAR, INC.
OWNER'S MANUAL
M & R SERIES
VECTOR & SUNRAY MODELS
GAS & ELECTRIC
Cruise Car, Inc. Sarasota Florida 34234
info@cruisecarinc.com
Phone: 941-929-1630 Fax: 941-355-6470

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  • Page 1 CRUISE CAR, INC. OWNER’S MANUAL M & R SERIES VECTOR & SUNRAY MODELS GAS & ELECTRIC Cruise Car, Inc. Sarasota Florida 34234 info@cruisecarinc.com Phone: 941-929-1630 Fax: 941-355-6470...
  • Page 2 941-929-1630 or info@cruisecarinc.com NOTICE Cruise Car, Inc. is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. This vehicle conforms to the current American National Standards Institute's Z130 Safety and Performance Requirements for Golf Cars.
  • Page 3 Cruise Car products are backed by a customer support system designed to offer you fast, courteous service. In the event that your golf car needs repairs or service, please contact Cruise Car, Inc. we will be able to provide technical advice, perform warranty work, and sell parts and service manuals.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Safety Decal and Feature Identification ............................5 Practice Safety ....................................5 Proposition 65 - State of California ..............................5 Safety Details ....................................6 General Warnings ..................................7 Battery Disconnection ..................................9 General Information ..................................10 Model Identification ..................................11 Safety Committee ..................................
  • Page 5 Battery - Gasoline Vehicles ................................45 Engine Oil - Gasoline Vehicles ..............................46 Fueling Instructions - Gasoline Vehicles ............................49 Cleaning the Vehicle ..................................50 Vehicle Specifications – Electric ..............................52 Vehicle Specifications – Gas ................................. 53 Corrosion Prevention ..................................54 Solar Top Maintenance ..................................

  • Page 6: Safety Decal And Feature Identification

    PRACTICE SAFETY Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to us. That is why before operating the vehicle, we urge you to review the information in this manual.

  • Page 7: Safety Details

    SAFETY DETAILS WARNING • This owner's manual should be read completely before attempting to drive or service the vehicle. Failure to follow the instructions in this manual could result in property damage, severe personal injury, or death. It is important to note that some vital statements throughout this manual and on the decals affixed to the vehicle are preceded by the words DANGER, WARNING, or CAUTION.

  • Page 8: General Warnings

    • The vehicle will not provide protection from lightning, flying objects, or other storm-related hazards. If caught in a storm while driving a Cruise Car vehicle, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location.
  • Page 9 • Place Tow/Run switch in the TOW position before disconnecting or connecting the batteries. Failure to heed this warning could result in a battery explosion or severe personal injury. • To avoid unintentionally starting the vehicle, disconnect the batteries as shown. See Battery Disconnection on page 9.

  • Page 10: Battery Disconnection

    WARNING • Disconnect the spark plug wire from the spark plug. • Frame ground - Do not allow tools or other metal objects to contact frame when disconnecting battery cables or other electrical wiring. Do not allow a positive wire to touch the vehicle frame, engine, or any other metal component.

  • Page 11: General Information

    GENERAL INFORMATION Cruise Cars are available with either electric or gasoline power. Throughout this manual, important features unique to each model are highlighted. We urge the owner/operator to read and understand this manual, and to pay special attention to the features specific to his/her vehicle(s).

  • Page 12: Model Identification

    MODEL IDENTIFICATION The serial number of your Cruise Car is printed on a label located in front of the passenger foot well above the dash, or underneath the driver side seat on the edge of the seat pedestal. (Figure 6.1 and 6.2) NOTE: Have the vehicle serial number available when ordering parts or making inquiries.

  • Page 13: Controls And Indicators - Electric Vehicles

    CONTROLS AND INDICATORS - ELECTRIC VEHICLES See General Warnings on page 7. WARNING • If renting or loaning the vehicle, make sure the driver is familiar with all controls and operating procedures before allowing the vehicle to be driven. • Do not shift the Forward/Reverse switch while the vehicle is moving. To avoid injury to an unsuspecting passenger or damage to the vehicle, always bring the vehicle to a full stop before shifting the Forward/Reverse switch.

  • Page 14: Accelerator Pedal

    ACCELERATOR PEDAL The accelerator pedal is the pedal on the right, with the word GO molded into it (Figure 9). The operation of the accelerator pedal differs from that of an automobile. When the key switch is the ON position, and the Forward/Reverse switch is in either the FORWARD or REVERSE position, pressing the accelerator pedal will automatically release the park brake and start the vehicle moving in the direction selected (forward or reverse).
  • Page 15 BRAKE PEDAL The brake pedal is the large pedal on the left with the word STOP molded into it. To slow or stop the vehicle, press the brake pedal with your foot (Figure 10). PARK BRAKE PEDAL The park brake pedal is the small raised portion in the upper left corner of the brake pedal. It has the word PARK molded into it.
  • Page 16 BATTERY WARNING LIGHT Some electric vehicles are equipped with a dash-mounted warning light (below the steering column) that, when the vehicle is in operation, indicates low battery voltage or, when the vehicle is being charged, indicate a charging problem (Figure 12). The battery warning light is controlled by the onboard computer (if so equipped).
  • Page 17 TOW/RUN SWITCH WARNING • Place Tow/Run switch in the TOW position before disconnecting or connecting the batteries. Failure to heed this warning could result in a battery explosion or severe personal injury. • When the Tow/Run switch is in the TOW position, all motor braking functions, including walk away braking, are disabled.

  • Page 18: Controls And Indicators - Gasoline Vehicles

    CONTROLS AND INDICATORS - GASOLINE VEHICLES See General Warnings on page 7. WARNING • If renting or loaning the vehicle, make sure the driver is familiar with all controls and operating procedures before allowing the vehicle to be driven. • Do not shift the Forward/Reverse handle while the vehicle is moving. To avoid injury to an unsuspecting passenger or damage to the vehicle, always bring the vehicle to a full stop before shifting the Forward/Reverse handle.
  • Page 19 ACCELERATOR PEDAL The accelerator pedal is the pedal on the right, with the word GO molded into it (Figure 17). The operation of the accelerator pedal differs from that of an automobile. When the key switch is in the ON position, and the Forward/Reverse handle is in either the FORWARD or REVERSE position, pressing the accelerator pedal will automatically release the park brake and start the vehicle...
  • Page 20 WARNING • The park brake will release automatically when either the accelerator or brake pedal is pressed. The park brake has multiple locking positions and should be firmly pressed and locked to prevent the vehicle from rolling. NOTE: Vehicles equipped with lights: After the park brake is engaged, the brake lights will remain illuminated for up to four minutes.

  • Page 21: Pre-Operation And Daily Safety Checklist

    CHOKE The choke is located on the seat support panel below and to the right of the driver's right knee (Figure 22). If the vehicle is hard to start in cool or cold temperatures, simply push in the choke cover to activate it. Hold it during start up and release the choke cover after the engine starts and runs smoothly.

  • Page 22: Performance Inspection

    ALL VEHICLES • General: All the parts should be in place and properly installed. Be sure that all nuts, bolts, and screws are tight. • Tires: Check for proper tire pressure. Visually inspect tires for wear, damage, and proper inflation on a daily basis. See Vehicle Specifications on page 51 and 52.

  • Page 23: Driving Instructions

    • Accelerator: With the key switch in the ON position and the Forward/Reverse switch in the FORWARD position, as the accelerator pedal is pressed, the engine should start and the vehicle should accelerate smoothly to full speed. When the pedal is released it should return to the original position. All Cruise Car vehicles operate at reduced speed in reverse.
  • Page 24 WARNING • If renting or loaning the vehicle, make sure the driver is familiar with all controls and operating procedures before allowing the vehicle to be driven. • No more than two persons per bench seat should be on the vehicle at one time. •...
  • Page 25 STARTING THE VEHICLE Study and understand controls. Make sure everyone is seated and holding onto seat handles or handrails. Read safety warnings located on dash and (or) above pedals. Make sure wheels are turned in desired direction. Turn the key to the ON position and make sure nothing is in your path. Select direction by placing Forward/Reverse handle or switch in desired position (F = forward or R = reverse).

  • Page 26: Towing

    PARKING AND LEAVING THE VEHICLE After stopping the vehicle, firmly press the park brake pedal until it locks. This will prevent the vehicle from rolling. See following NOTE. NOTE: Vehicles equipped with lights: After the park brake is engaged, the brake lights will remain illuminated for up to four minutes.

  • Page 27: Transporting On A Trailer

    TRANSPORTING ON A TRAILER WARNING • For use on public roads, the trailer must meet all federal, state, and local requirements such as taillights, brake lights, etc • Do not tow vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer. •...

  • Page 28: Storage - Gasoline Vehicle

    PREPARING THE ELECTRIC VEHICLE FOR EXTENDED STORAGE Fully charge batteries. See Charging Batteries on page 41. Batteries should be clean and free of corrosion. Wash tops and terminals of batteries with a solution of baking soda and water (1 cup (237 mL) baking soda per 1 gallon (3.8 L) of water). Rinse solution off batteries. Do not allow this solution to enter the batteries.
  • Page 29 • Do not attempt to drain fuel when the engine is hot or while it is running. • Be sure to clean up any spilled gasoline before operating the vehicle. • Store fuel in an approved fuel container only. Store in a well-ventilated area away from sparks, open flames, heaters, or heat sources.
  • Page 30 RETURNING THE STORED GASOLINE VEHICLE TO SERVICE Restore the fuel systems to operation (Figure 27). 1.1. Remove the plug from the fuel tank vent. 1.2. Connect the vent tube to the fuel tank vent. Connect battery cables, positive (+) cable first, and tighten terminals to 144 in-lb (16 N-m). Completely open the fuel shut-off valve (1) (Figure 25).

  • Page 31: Maintenance

    MAINTENANCE See General Warnings on page 7. To ensure trouble-free vehicle performance, it is very important to follow an established preventive maintenance program. Regular and consistent vehicle maintenance can prevent vehicle downtime and expensive repairs that can result from neglect. Use the Pre-Operation and Daily Safety Checklist beginning on page 20, the Performance Inspection, and the following Periodic Service Schedules and Periodic Lubrication Schedules to keep the vehicle in proper working condition.

  • Page 32: Periodic Service Schedules

    PERIODIC SERVICE SCHEDULES WARNING • Service, repairs, and adjustments must be made per instructions in the maintenance and service manual. NOTE: If the vehicle is constantly subjected to heavy use or severe operating conditions, the preventive maintenance procedure should be performed more often than recommended in the periodic service and lubrication schedules. Both the Periodic Service Schedule and Periodic Lubrication Schedule must be followed to keep vehicle in optimum operating condition.
  • Page 33 PERIODIC SERVICE SCHEDULE - ELECTRIC VEHICLES REGULAR INTERVAL SERVICE Semiannual service by trained technician Check brake shoes; replace if necessary. See only (every 50 hours of operation or 100 Section 6 - Wheel Brake Assemblies in the rounds of golf) appropriate maintenance and service manual.
  • Page 34 PERIODIC SERVICE SCHEDULE - GASOLINE VEHICLES REGULAR INTERVAL SERVICE Daily service by owner See Pre-Operation and Daily Safety Pre-Operation and Daily Safety Checklist Checklist on page 20. Performance Inspection See Performance Inspection on page 21. Monthly service by owner or trained Check engine oil level;...
  • Page 35 PERIODIC SERVICE SCHEDULE - GASOLINE VEHICLES REGULAR INTERVAL SERVICE Check for leaks around gaskets, fill plugs, etc. Annual service by trained technician only Inspect, clean and regap spark plug; replace if Engine (every 100 hours of operation or every 200 necessary.

  • Page 36: Periodic Lubrication Schedules

    PERIODIC LUBRICATION SCHEDULES PERIODIC LUBRICATION SCHEDULE - ELECTRIC VEHICLES LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Semiannually by owner or Charger receptacle WD-40 trained technician (every 50 Brake system, per maintenance and Dry Moly Lube, white lithium grease NLGI hours of operation or 100 service manual.
  • Page 37 PERIODIC LUBRICATION SCHEDULE - GASOLINE VEHICLES LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Semiannually by owner or Shifter cable pivots Dry Moly Lube (CCI P/N 1012151) trained technician (every 50 Brake system, per maintenance and Dry Moly Lube (CCI P/N 1012151), white hours of operation or every 100 service manual.

  • Page 38: Vehicle Controller - Electric Vehicles

    VEHICLE CONTROLLER - ELECTRIC VEHICLES This electric vehicle is equipped with a solid state speed controller. In order to properly service and maintain the solid state controller vehicle, it is necessary to understand the electrical circuitry and the functions of all components. Therefore, if any repair or servicing needs to be performed, we recommend that it be performed by an authorized dealer.
  • Page 39 1. Keep the batteries clean and free of corrosion. Wash tops and terminals of batteries with a solution of baking soda and water (1 cup (237 mL) baking soda per gallon (3.8 L) of water). Rinse solution off of the batteries. Do not allow this solution to enter the battery.
  • Page 40 BATTERY CARE - VEHICLES WITHOUT THE SINGLE-POINT WATERING SYSTEM To keep batteries in good working condition, follow this maintenance program on a regular basis: 1. Keep the batteries clean and free of corrosion. Wash tops and terminals of batteries with a solution of baking soda and water (1 cup (237 mL) baking soda per gallon (3.8 L) of water).

  • Page 41: Battery Charger - Electric Vehicles

    BATTERY CHARGER - ELECTRIC VEHICLES DANGER • The charging area must be ventilated. Hydrogen level in the air must never exceed 2%. The total volume of air in the charging area must be changed five times per hour. Exhaust fans should be located at the highest point of the roof.

  • Page 42: Charging Batteries

    NOTE: Because the vehicle's onboard computer (OBC) (if so equipped) has a storage charge feature that automatically checks and recharges the batteries as necessary every 15 days, the charger can remain plugged to the vehicle throughout the storage period. At one hour and at two hours into the charge cycle, the charger will shut off in order to run a self-diagnostic program (ammeter will drop to zero).
  • Page 43 Cruise Car battery chargers interact with the vehicle onboard computer, if the vehicle is so equipped. The computer records the amount of energy consumed during vehicle use. While the charger is plugged in, the vehicle's control circuit is locked out, preventing operation of the vehicle, as well as the possibility of consequent damage to the charger and the vehicle.

  • Page 44: Single Point Watering System (Spws)

    CAUTION • Water the batteries only AFTER charging. • Use only the equipment provided in the Cruise Car SPWS Refill Kit (CCI P/N 102958001) to water batteries with the SPWS. WATERING BATTERIES WITH THE SPWS Checking the Water Flow Rate 1.
  • Page 45 Locate the battery fill coupling (9) on the driver side of the battery compartment, remove the dust cover (10) from the male connector (Figure 35), and connect the hose-end assembly (3) (Figure 36). The water flow will begin immediately The red flow indicator balls should swirl, indicating that the batteries are being filled. See following CAUTION. CAUTION •...

  • Page 46: Battery - Gasoline Vehicles

    BATTERY - GASOLINE VEHICLES See General Warnings on page 7. DANGER • Battery - Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and service area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full face shield and rubber gloves when working on or near batteries.

  • Page 47: Engine Oil - Gasoline Vehicles

    WARNING • If battery wire terminals are damaged or corroded, replace or clean them as necessary. Failure to do so may cause them to overheat during operation and could result in fire, property damage, or personal injury. Be sure battery clamp is properly tightened. Tighten to 144 in-lb (16 N-m). A loose battery clamp may allow the battery to become damaged from vibration or jarring.
  • Page 48 Even though the low oil warning light on the dash should warn you if your oil becomes low, engine oil level should be checked monthly. Vehicle should be on a level surface when checking oil. Do not overfill with oil. ENGINE OIL AND FILTER CHANGE Engine oil and oil filter should be changed after the first 100 hours of operation.
  • Page 49 Use a 14 mm socket or wrench to remove the drain plug, turning it counterclockwise, and allow the engine oil to drain into the pan. See following WARNING. WARNING  Do not attempt to change engine oil when the engine is hot or even warm. Engine oil can cause skin burns ...

  • Page 50: Fueling Instructions - Gasoline Vehicles

    14. Connect the battery cables, positive (+) cable first, and tighten terminals to 144 in-lb (16 N-m). Coat terminals with Battery Terminal Protector Spray. 15. With the Forward/Reverse handle in the NEUTRAL position, start and run the engine for a few minutes. Observe both the drain plug and the oil filter from under the vehicle and watch for oil leaks.

  • Page 51: Cleaning The Vehicle

    Replace seat bottom. CLEANING THE VEHICLE Cruise Car vehicles are equipped with hand-washable front and rear bodies. Use only commercially available automotive cleaners with a sponge or soft cloth for normal cleaning. A garden hose at normal residential water pressure is adequate.
  • Page 52 • Be sure the AC cord is properly wound up on the reel before driving the vehicle. • Study all general information and WARNING, CAUTION, and NOTE statements in the Battery Charger section on page 40-41. NOTE: If the vehicle is constantly hauling heavy loads, the preventive maintenance procedures should be performed more often than recommended in the service and lubrication schedules.

  • Page 55: Corrosion Prevention

    In the event a vehicle is bought as a used vehicle, we strongly urge the new owner to register the vehicle with Cruise Car, Inc. This will enable us to contact you if the need arises. Please send your name, address, and serial number(s) of the vehicle(s) to: Cruise Car, Inc. 5120...

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