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Summary of Contents for BECKWITH ELECTRIC M-6200A
- Page 1 Application Guide M-6200A B-2355 Series Cooper Hardware Kit Installation Instructions...
- Page 2 WARNING DANGEROUS VOLTAGES, capable of causing death or serious injury, are present on the external terminals and inside the equip- ment. Use extreme caution and follow all safety rules when han- dling, testing or adjusting the equipment. However, these internal voltage levels are no greater than the voltages applied to the exter- nal terminals.
- Page 3 PRODUCT CAUTIONS Before attempting any test, calibration, or maintenance procedure, personnel must be completely familiar with the particular circuitry of this unit, and have an adequate understanding of field effect devices. If a component is found to be defective, always follow replacement procedures carefully to that assure safety features are maintained.
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Page 4: Table Of Contents
Table 2 B-2355-C1 and B-2355-C2 Hardware Kit ..............14 Figure 7 B-2355-C1/B-2355-C2, B-2355-C3/B-2355-C4 Hardware Kit Orientation .....15 Figure 8 M-6200A (B-1128) Cooper Wiring Harness (Fanning Strip) for CL-2 through CL-5 Regulators ........................16 Figure 9 M-6200A (B-1157) Cooper Wiring Harness (Gray Plug) for CL-6 Regulators ..17... - Page 5 M-6200A Application Guide B-2355-C3/B-2355-C4 Hardware Kit Configuration ..............18 Table 3 B-2355-C3 and B-2355-C4 Hardware Kit ..............18 Figure 10 B-2355-C3 (B-1255 and B-1259) Cooper Wiring Harness ........19 Figure 11 B-2355-C4 (B-1255 and B-1260) Cooper Wiring Harness ........20 TapTalk S-6200 Communications Software Installation ............21 Starting TapTalk ...........................21...
- Page 6 B-2355 Cooper – Table of Contents Setpoints/VAr Bias ........................A–20 VAr Bias (Step) ........................A–20 VAr Bias (Linear) ........................A–21 Configuration/Tapchanger Type ....................A–22 Configuration/Tap Settings ...................... A–22 Configuration/Programmable Alarm ..................A–24 Configuration/System Clock ....................A–24 Configuration/Mtr Current Profile .................... A–24 Configuration/CBEMA Setup ....................
- Page 7 M-6200A Application Guide © 2010 Beckwith Electric Co. All Rights Reserved. 800-B-2355-AG-05 04/17 Printed in U.S.A. (07.30.01)
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Page 8: Introduction
Layout of the M-6200A components are illustrated in Figure Do not position the M-6200A in a way that will make it difficult to operate the power disconnect device. The following is a brief summary of specifications that may be required for installation. -
Page 9: Figure 1 M-6200A Outline Dimensions
V O LT AG E O F F S O U R C E E X T LOWER MANUAL EXTERNAL METER POWER M-6200A [2.54] Digital Voltage Regulator Control Made in U.S.A. 0.88 1.10 [2.24] 0.65 [2.8] [0.17] Figure 1 M-6200A Outline Dimensions –2–... -
Page 10: Figure 2 M-6200A Rear Layout
TB2-2 TO TB2-5 MOTOR 6A 250V 3AG POWER 50 Hz 60 Hz TB1-8,10 90 -140 8 VA TB1-5,6,9 240 TB1-14, 15 TB2-6,7,8 120 0.48A CONTINUOUS TB1-1,2,4,7,11,16 12 0.100 A 4.0A 1 SECOND TB2-11,12 10-16 Figure 2 M-6200A Rear Layout –3–... -
Page 11: External Connections
A switch or circuit breaker for the M-6200A's power shall be included in the building installation, and shall be in close proximity to the control and within easy reach of the operator, and shall be plainly marked as being the power disconnect device for the control. -
Page 12: Backup Power Requirements
All communication ports, data-logging, status monitoring, configuration, and setpoint capability are also maintained. Beckwith Electric offers two Control Power Backup supplies for use with the M-6200A. The M-2026 AC-DC Control Power Backup Supply is a fused, surge protected and reverse polarity protected AC-DC Control Power Supply that accepts an AC or DC input (21 to 32, 42 to 60 and 105 to 145 V) and outputs regulated +12 Vdc at up to 1.5 Amp. -
Page 13: Cl-4A, Cl-4B, Cl-4C, Cl-5 And Cl-6 Regulator Controls
M-6200A Application Guide M-6200A Non-Sequential Operation/Auto Tapchange Inhibit Input Voltage Reduction Voltage Reduction Step #2 Input Step #2 Contact Source Voltage +12 Vdc Wetting Supply Regulator Raise Output Motor Regulator Lower Output Voltage Reduction Voltage Reduction Step #1 Input Step #1 Contact... -
Page 14: Terminal Block Assignments (Tb1)
TB1-4 of the M-6200A Regulator Control. The use of 120 Vac will result in damage to the control. On the M-6200A Digital Regulator Control, TB1-2 and TB1-7 are used together to provide up to three levels of voltage reduction. The external connections to achieve these steps... - Page 15 The drag hand reset output (TB1-12) connection is commonly used to reset the drag hand on the regulator. When the Drag hand switch on the M-6200A is activated, this will cause the unit to output 120 V to TB1-12. This voltage can be used to energize the drag hand circuitry on the regulator.
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Page 16: Terminal Block Assignments (Tb2)
TB1‑14 Load Current (+) CAUTIIO: ▲ The current input to the M-6200A is rated at 0.48 A continuous, and 4.0 A for 1 second. The line current input range is 0–640 mA (480 mA continuous) with 200 mA representing the 1.0 per-unit value. The measured current value is used for line drop compensation and metering calculation. -
Page 17: Utilizing M-2026 Or M-2027 Supply
10 11 12 13 14 15 16 Backup Supply AC Only Facility AC Source 105-140 Vac Figure 4 Typical Control Power Backup Connection for M-6200A Utilizing M-2026 or M-2027 Supply Backup Power (+) Backup Power (-) 10 11 12 13 14 15 16... -
Page 18: Replacement
• B-2355-C3 CL-2 through CL-5 • B-2355-C4 CL-6 The contents of the hardware kits provide the means to install the M-6200A in the existing Cooper Regulator Control cabinet. The B-2355-C1, B-2355-C2, B-2355-C3, B-2355-C4 are available separately from the factory for field installation. -
Page 19: Multi-Step Voltage Reduction
Steps 1, 2, and 3 must be +12 Vdc obtained from terminal TB1-4 of the M-6200A Regulator Control. The M-6200A uses terminals TB1-2 and TB1-7 together to provide up to three levels of voltage reduction. The external connections to achieve these steps are shown in... -
Page 20: Installing The M-6200A In A Cooper Regulator
Installing the M-6200A in a Cooper Regulator The hinge leaves and latch bracket mechanism are oriented to match the existing hinge leaves and latch of the Cooper control cabinet. If Bench Testing of the M-6200A is required, then refer to Instruction Book, Chapter 7, Testing. WAROIOG: In no case should the line current circuit be interrupted with the regulator or transformer energized. -
Page 21: B-2355-C1/B-2355-C2 Hardware Kit Configuration
6. Mount the Top Hinge to the upper right side of the M-6200A panel utilizing 8-32 X screws inserted into the captured fasteners. 7. Mount the Latch Bracket to the left side of the M-6200A panel utilizing 8-32 X screws inserted into the captured fasteners in the first and fourth hinge holes from the top. -
Page 22: Figure 7 B-2355-C1/B-2355-C2, B-2355-C3/B-2355-C4 Hardware Kit Orientation
B‑2355 Cooper Figure 7 B-2355-C1/B-2355-C2, B-2355-C3/B-2355-C4 Hardware Kit Orientation –15–... - Page 23 In no case should the line current circuit be interrupted with the regulator or transformer energized. Do not remove auxiliary current transformers without shorting the current inputs. Death or severe electrical shock can occur. Figure 8 M-6200A (B-1128) Cooper Wiring Harness (Fanning Strip) for CL-2 through CL-5 Regulators –16–...
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Page 24: Figure 9 M-6200A (B-1157) Cooper Wiring Harness (Gray Plug) For Cl-6 Regulators
In no case should the line current circuit be interrupted with the regulator or transformer energized. Do not remove auxiliary current transformers without shorting the current inputs. Death or severe electrical shock can occur. Figure 9 M-6200A (B-1157) Cooper Wiring Harness (Gray Plug) for CL-6 Regulators –17–... -
Page 25: B-2355-C3/B-2355-C4 Hardware Kit Configuration
6. Mount the Top Hinge to the upper right side of the M-6200A panel utilizing 8-32 X screws inserted into the captured fasteners. 7. Mount the Latch Bracket to the left side of the M-6200A panel utilizing 8-32 X screws inserted into the captured fasteners in the first and fourth hinge holes from the top. -
Page 26: Figure 10 B-2355-C3 (B-1255 And B-1259) Cooper Wiring Harness
Motor Seal-In Input Notes: 1. Regulated voltage for load-side sense without Reverse Power Flow Option. BECKWITH ELECTRIC CO ., INC. 2. Regulated voltage for load-side sense with Reverse 6190-118th Avenue North - Largo, Florida 33773-3724 U.S.A. Power Flow Option. PHONE (727)544-2326 FAX (727)546-0121 www.beckwithelectric.com... -
Page 27: Figure 11 B-2355-C4 (B-1255 And B-1260) Cooper Wiring Harness
Neutral Light Common TB1-5 Raise Limit Switch TB1-6 Lower Limit Switch TB1-11 Neutral Light BECKWITH ELECTRIC CO ., INC. TB1-12 Drag Hands Reset 6190-118th Avenue North - Largo, Florida 33773-3724 U.S.A. TB2-5 Motor Seal-In Input PHONE (727)544-2326 FAX (727)546-0121 Notes: www.beckwithelectric.com... -
Page 28: Taptalk S-6200 Communications Software Installation
Therefore, it may not be necessary to setup communication parameters. To use TapTalk to interrogate, set, or monitor the M-6200A Digital Regulator Control using a direct USB connection, the appropriate driver must be loaded. The driver that is required to be resident in the "windows\inf"... -
Page 29: Figure 13 Usb Port Connection Dialog Screen
Interrogate the control to determine the type of hardware device it is. OITE: If the host PC cannot identify the proper driver for the M-6200A, the driver can be found on the TapTalk software installation disk. b. Load any required drivers. -
Page 30: Figure 15 Failed To Perform Access Code Verification Error Screen
B‑2355 Cooper 10. If Level 1 Access is not active or the proper Level 1 or Level 2 access code was entered, then TapTalk will briefly display a "Successfully Connected Level 1/Level 2" confirmation screen, then display the connected version of the TapTalk Main Screen with the appropriate Access Level. - Page 31 M-6200A Application Guide This Page Left Intentionally Blank –24–...
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Page 32: A.1 Hmi Menu Flow
Appendix – A HMI Menu Flow .............. A–2 Figure A-1 Monitor Menu Flow ........A–2 Figure A-2 Setpoints Menu Flow ........ A–3 Figure A-3 Configuration Menu Flow ......A–4 Figure A-4 Communication Menu Flow ......A–6 Figure A-5 Utilities Menu Flow ........A–7 HMI Screen Review ............ -
Page 33: Hmi Menu Flow
M-6200A Instruction Book HMI Menu Flow Figure A-1 Monitor Menu Flow A–2... -
Page 34: Figure A-2 Setpoints Menu Flow
Appendix – A Figure A-2 Setpoints Menu Flow A–3... - Page 35 M-6200A Instruction Book CONFIGURATION COMMà ßSETP Data Logging Harmonics Setup Run Through Neutral Nameplate Tapchanger Type Tap Settings Program ß à ß à ß à ß à ß à ß à ß V 2-16 Har. Alarm Data Log Select CT Multiplier...
- Page 36 Appendix – A CONFIGURATION COMMà ßSETP eplate Programmable Alarm System Clock CBEMA Setup Tapchanger Type Tap Settings Mtr Current Profile à ß à ß à ß à ß à ß à ß à Prog Alarm Function Set Date and Time Tapchanger Type Tap Position/Cal Peak RMS % Change...
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Page 37: Figure A-4 Communication Menu Flow
M-6200A Instruction Book COMMUNICATION UTILà ßCNFG If Memory Card is present, then the first menu to be displayed under Communication is the Memory Card menu, otherwise the Memory Card menu is not displayed. Ethernet Bluetooth RS232 Comm Settings Memory Card ß... -
Page 38: Figure A-5 Utilities Menu Flow
Appendix – A UTILITIES MNTRà ßCOMM About Calibration/Test ß à ß à Serial Number Bias Voltage xxxxx Status/Test Mode Firmware Version Load Voltage D-0228Vxx.xx.xx XXX.X Volts EE Checksum Volt Cal Coefficient XXXXXX 32767 X Volt Rms Coefficient 32767 X Control Load I x.x mA Lead Curr Cal Coefficient... -
Page 39: Hmi Screen Review
Volts applicable and any corrections made using the user-selected VT correction voltage. Displays the measured voltage at the terminals of the M-6200A Meter Out Voltage without any software modifications. Used as the base for xxx.x Volts normalizing voltage. -
Page 40: Monitor/Present Demand
Appendix – A Monitor/Metering (Cont'd) Displays the real-time calculated value of power factor. Power Factor X.XXX Lead Displays the line frequency. Frequency xx.x Hz Monitor/Present Demand Toggles between 5, 10, 15, 30 and 60 minute interval with a Demand Interval factory setting of 15 minutes. -
Page 41: Monitor/Energy Metering
M-6200A Instruction Book Monitor/Demand History (Cont'd) Displays maximum primary current. Bottom line toggles Max Pri. Current between date/time/Amps. X.X Amps Displays maximum Watts. Bottom line toggles between date/ Max Primary Watts time/W. x.xx Displays maximum VAr. Bottom line toggles between date/time/ Max Primary VArs VAr. -
Page 42: Monitor/Status
Appendix – A Monitor/Status Press ENT to view Regulator Status Tap Position* T A P B D S P W R B L K V R D Band Status (Lo, Hi, In Band) f w d b l k O f f Power Direction (Fwd, Rev, Auto Determination) Blocks in Effect Voltage Reduction (Off, 1, 2, 3) - Page 43 M-6200A Instruction Book Monitor/Status (Cont'd) Blocks in Effect are indicated from left to right (Position 1 to Blocks in Effect 7). Multiple blocks may be in effect and therefore the display is -- -- -- -- -- -- -- prioritized as follows:...
- Page 44 Appendix – A Monitor/Status (Cont'd) Press ENT to view Input Status Counter Contact C N S d K T N M S NS = Non-Sequential Input - - 0 R L VR = Voltage Reduction Inputs 1 and 2 DH = Drag Hands Reset Input KT = KeepTrack Lower and Raise Input...
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Page 45: Monitor/Motor Current
M-6200A Instruction Book Monitor/Motor Current Displays the Peak RMS Current of the last operation (profile). Peak RMS Curr Also displays the average Peak RMS Current from the Training X.X mA (X.X) Mode ( ). If a "T" is present, the Training Mode is active. -
Page 46: Monitor/Tap Information
Appendix – A Monitor/Tap Information Displays the tap position of the tapchanger. Recognizes Tap Position/Cal tapchanges commanded via manual, automatic or external (SCADA) means, if tap position is not disabled. The tap position can be calibrated by selecting ENT, then setting the tap position using the /... -
Page 47: Monitor/Tap Information
M-6200A Instruction Book Monitor/Tap Information (Cont'd) Press ENT to view specific Tap Stats TAP = Tap Position Tap Number TAP Number = The number of tapchanges and the Accumulated Primary Current at this position. Press ENT to confirm clearing tap statistics. -
Page 48: Setpoints/Profile Settings
Appendix – A Setpoints/Profile Settings Provides the means to select the Active Profile (1, 2, 3 or 4). Active Profile Profile: 1 Selects the Setpoint Profile to be edited (1, 2, 3 or 4). Profile to Edit Profile: 1 Allows the user to assign a profile (1, 2, 3 or 4) name up to Edit Profile 1 Name 20 standard alphanumeric characters. -
Page 49: Setpoints/Power Flow Forward
M-6200A Instruction Book Setpoints/Power Flow Forward Forward power bandcenter is adjustable from 100.0 V to 135.0 Bandcenter Fwd V in 0.1 V increments with a factory setting of 120.0 V. xxx.x Volts Forward power bandwidth is adjustable from 1.0 V to 10.0 V in Bandwidth Fwd 0.1 V increments with a factory setting of 2.0 V. -
Page 50: Setpoints/Voltage Reduction
Appendix – A Setpoints/Power Flow Reverse (Cont'd) Reverse power inverse delay for a tapchange is adjustable from Inverse Delay Rev 1 sec. to 360 sec. in 1 second increments with a factory setting xx Sec of 30 sec. Distributed Generation Line Drop Compensation resistance is DG LCR R ... -
Page 51: Setpoints/Limits
M-6200A Instruction Book Setpoints/Limits Overvoltage limit is adjustable form 95.0 V to 135.0 V in 0.1 V Block Raise Voltage increments with a factory setting of 128.0 V. The Block Raise xxx.x Volts setpoint should always be set above the Block Lower setpoint and above the upper band limit (the bandcenter plus one-half of the bandwidth) for the control to operate. -
Page 52: Var Bias (Linear
Appendix – A VAr Bias (Step) (Cont'd) Amount by which the control will increase or decrease the VAr Bias Volt Step Upper or Lower band edges when there is a VAr Bias out of 1.0 Volts band situation. Maximum allowable time in minutes the control will bias the Max VAR Bias Time voltage edge. -
Page 53: Configuration/Tapchanger Type
M-6200A Instruction Book Configuration/Tapchanger Type Tapchanger Type REGULATOR TYPE A Displays the vendor specific regulator configuration selected in Regulator Vendor Section 4.4, TapChanger Type Selections. TapTalk. See Default Configuration/Tap Settings Allows input of known tap position to calibrate the unit tap Tap Position/Cal position. -
Page 54: Configuration/Tap Settings
Appendix – A Configuration/Tap Settings (Cont'd) Motor Seal-in Current Dropout is adjustable from 50 to 280 mA. MS Current Dropout This setting determines how low the motor current must drop 240 mA (after the Motor Seal-in Current Pickup Min Duration has been exceeded) to trigger the control to increment the operations counter and tap position. -
Page 55: Configuration/Programmable Alarm
M-6200A Instruction Book Configuration/Programmable Alarm Provides alarm for one or more of the following user-selected Prog Alarm Function conditions: Communication Block, Block Raise (TAP) Limit –<0001100011100110 exceeded, Block Lower (TAP) Limit exceeded, Block Raise Voltage Limit exceeded, Block Lower Voltage Limit exceeded,... -
Page 56: Configuration/Cbema Setup
Appendix – A Configuration/Mtr Current Profile (Cont'd) Setting for Duration current programmable from 10% to 200% Duration % Change of the stored Duration current to activate an alarm. Allows the user to reset all Motor Current Profiles and initiate Init. Motor Current the "Training Mode". -
Page 57: Configuration/Data Logging
M-6200A Instruction Book Configuration/Harmonics Setup (Cont'd) Provides the user with the means to select active harmonics for I 2-16 Har. Alarm current alarm 2-16. 011111111111111 Provides the user with the means to select active harmonics for I 17-31 Har. Alarm current alarm 17-31. -
Page 58: Configuration/Run Through Neutral
Appendix – A Configuration/Run Through Oeutral Enables and Disables the Run Through Neutral Feature. Enable/Disable disable Resets the Run Through Neutral Success Counter. Reset Success Counter Ready Press ENTER The Maximum Allowed Taps Setting (3 to 7) determines the Max Allowed Taps maximum number of taps that can be taken to swipe the reversing switch. -
Page 59: Configuration/Nameplate
M-6200A Instruction Book Configuration/Oameplate (Cont'd) VT ratio correction is adjustable from -15 V to +15 V in 0.1 V Source VT Correction increments with a factory setting of 0 V. x.x Volts Normalizing Voltage Multiplier 0.80 to 1.20 times the Compen- Norm. - Page 60 Appendix – A Configuration/Oameplate (Cont'd) Adjustable from 150 to 4800 kVAr in increments of 1 with a Lagging VAr Alarm factory setting of 900. xxxx kVAr Adjustable from 0.85 to 0.99 in 0.01 increments with a factory Leading PF Alarm setting of 0.99.
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Page 61: Communication/Comm Settings
M-6200A Instruction Book Communication/Comm Settings M-6200A Comm Port can be selected for two different Comm Port Type configurations: RS-485 or Fiber Optics. RS485 Allows selection between standard protocols, DNP3.0, Comm Protocol MODBUS or Cooper 2179. DNP3.0 Displays the current DNP configuration. If no DNP configuration DNP Configuration is present, then "File doesn't exist"... -
Page 62: Communication/Comm Settings
Appendix – A Communication/Comm Settings (Cont'd) The Comm Access Security feature when enabled allows the user Comm Access Security to establish Level Access security for MODBUS communications disable regardless of physical connection. Establishes the duration at which time communications will Comm Access Timeout be closed with the control when no communication activity is 60 sec... -
Page 63: Communication/Ethernet
M-6200A Instruction Book Communication/Memory Card (Cont'd) Provides the user with the ability to load DNP configuration files Load DNP Config from an Smart Flash SD Card into the unit. Press ENT to begin Provides the user with the ability to save DNP configuration files from Save DNP Config the unit. -
Page 64: Communication/Ethernet
Appendix – A Communication/Ethernet (Cont.'d) When enabled allows the user to set the Ethernet Port to a fixed Auto Negotiation speed of 100 mbps. ENABLE The Keepalive Time feature applies only to the Ethernet Keepalive Time connection. If no communication activity is detected on a 120 sec previously open Ethernet socket longer than the timeout setting the control will close the socket and make it available for... -
Page 65: Communication/Hmi
M-6200A Instruction Book Communication/HMI Allows contrast to be adjusted from +10 (lightest) to –10 Set LCD Contrast: (darkest). Factory setting is 0, which provides a neutral contrast. Allows input of 20 ASCII characters to configure a unit locator or User Line 1 description. -
Page 66: Communication/Rs232
Appendix – A Communication/Bluetooth (Cont'd) Provides the ability to select either MODBUS or DNP3.0 Bluetooth Protocol protocol. MODBUS Enables or disables Authentication and provides the means to Authentication enter a Pass Key when set (1 to 16 characters). disable Allows the user to name the unit (maximum of 32 characters). Friendly Name M6200A The Bluetooth Passkey can be reset to default conditions (no... -
Page 67: Utilities/Calibration-Test
M-6200A Instruction Book Utilities/Calibration-Test When EOT is pressed, the control status can be checked, and a Bias Voltage bias test voltage can be entered to test the control’s automatic Status/Test Mode operation (see Figure 7-3). Displays the real-time measured value of voltage at the... - Page 68 Appendix – A Utilities/Calibration-Test (Cont'd) Motor Cosine Coefficient calibration factor. Requires Level 3 Mtr Cos Coefficient Access to change. 8192 X Motor RMS Coefficient calibration factor. Requires Level 3 Mtr RMS Coefficient Access to change. 8192 X Momentarily illuminates each LED on the control panel. Push LED Scroll Test EXIT to stop.
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Page 69: Utilities/Calibration-Test
M-6200A Instruction Book Utilities/Calibration-Test (Cont'd) For additional Cyber Security, the user may disable specific Comm Options En/Dis communication ports and/or protocols. 01111111111111 Position from Left: http TERMINAL RADIUS ICMP 10. FXFER 11. MODBUS SD CARD 12. DNP UDP COM2 13. DNP TCP COM1 14. - Page 70 There shall be no warranties which extend beyond those contained in the Beckwith Electric Co., Inc. terms of sale. All rights reserved by Beckwith Electric Co., Inc. No reproduction may be made without prior written approval of the Company.
- Page 71 This Page Left Intentionally Blank...
- Page 72 BECKWITH ELECTRIC CO., INC. 6190 ‑ 118th Avenue North • Largo, Florida 33773‑3724 U.S.A. PHONE (727) 544‑2326 • FAX (727) 546‑0121 marketing@beckwithelectric.com www.beckwithelectric.com ISO 9001:2008 © 2010 Beckwith Electric Co. All Rights Reserved. 800‑B‑2355‑AG‑05 04/17 Printed in USA...
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Questions and answers
How to get counter on control panel
To display the counter on the BECKWITH ELECTRIC M-6200A control panel, press the ENT button to view specific Tap Stats. This will show the Tap Position, Tap Number, number of tap changes, and the Accumulated Primary Current at that position.
This answer is automatically generated