ACP ABSORB 350 Product Installation Manual

Non-redirective gating crash cushion

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ABSORB
350
®
Non-Redirective Gating Crash Cushion
Product & Installation Manual
For permanent and temporary steel and concrete barrier
Please call Australian Construction
Products on 1800 724 172 or visit
www.acprod.com.au for more information
April 2016

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Summary of Contents for ACP ABSORB 350

  • Page 1 ABSORB ® Non-Redirective Gating Crash Cushion Product & Installation Manual For permanent and temporary steel and concrete barrier Please call Australian Construction Products on 1800 724 172 or visit www.acprod.com.au for more information April 2016...
  • Page 2: Table Of Contents

    Post Impact Inspection Repairs Appendix A Safety Barrier System Conditions New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | April 2016 | Page...
  • Page 3: Preface

    350 Crash ® section is 610mm. Each section is fabricated out Cushion System please call ACP on 02 8708 of a roto-molded shell that is filled with water and 4400 or go to www.acprod.com.au fitted with steel hardware to allow the sections to be connected.
  • Page 4: Limitations And Warnings

    NCHRP 350 impact conditions. Vehicle impacts that vary from New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | April 2016 | Page...
  • Page 5: Safety Statements

    ‘Limitations and Warnings’ on Page 4. is required from the road controlling authority. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | April 2016 | Page...
  • Page 6: Absorb ® 350 Installation

    New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | April 2016 | Page...
  • Page 7: Transitions

    Remove the pin from the end of the steel or concrete barrier.   New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | April 2016 | Page...
  • Page 8   spots that the anchor bolts would be located. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | April 2016 | Page...
  • Page 9         New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | April 2016 | Page...
  • Page 10 Tighten the anchors on the Side Straps. Installation Complete     New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | April 2016 | Page...
  • Page 11 THIS DRAWING. REFER TO THE ABOVE DRAWING FOR THE TYPE A AND TYPE B ELEMENT ORIENTATION New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | April 2016 | Page...
  • Page 12: Absorb ® 350 Configuration

    350 take precedence in ® the accepted use of the variants above. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | April 2016 | Page...
  • Page 13: Energy Absorbing Elements

    (i.e. two, one, two, one, etc.).   Install the pin with clip   Pin configuration New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | April 2016 | Page...
  • Page 14: Nose Piece

      attach to the top side of the bottom flange. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | April 2016 | Page...
  • Page 15 Before filling the elements with water, align the system elements with the downstream barrier. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | April 2016 | Page...
  • Page 16 (or antifreeze fluid) are kept at adequate fill levels. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | April 2016 | Page...
  • Page 17: Installation Checklist

    Western Australia Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | April 2016 | Page...
  • Page 18: Absorb ® 350 Clear Zone Requirement

    Run Out Area or Clear Zone or within deflection distance of the barrier. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | April 2016 | Page...
  • Page 19: Frequently Asked Questions

    Elements are connected together by pins. 6. What about “vandalism?” Can the ABSORB 350 units be easily cut or To fill the elements a standard water truck damaged? with 62.5mm diameter hose is used (265L required per element).
  • Page 20: Introduction

    If you require additional information or have   questions about the ABSORB 350 Crash ® Cushion System please call ACP on 02 8708 4400 or go to www.acprod.com.au Element Counting Convention The picture of the ABSORB 350 system below is ®...
  • Page 21: Inspection Drive-By

    Record the date of the inspection and observed condition of the system. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | April 2016 | Page...
  • Page 22: Inspection Hands-On

    5) Make sure that all of the pins are in place on both sides of the system. New South Wales Victoria Queensland Western Austalia www.acprod.com.au Sydney 02 8708 4400 Melbourne 03 8773 5300 Brisbane 07 3442 6200 Perth 02 8708 4400 ACP | April 2016 | Page...
  • Page 23: Safety Barrier System Conditions

    Safety Barrier System Conditions ABSORB 350 Plastic Terminal - Temporary The conditions for use of the ABSORB 350 Plastic Terminal - Temporary on the New South Wales classified road network, are shown in the attached Safety Barrier System Conditions. The conditions are based on the determination of the Austroads Safety Barrier Assessment Panel.
  • Page 24 System width (m) 0.61 metres. System conditions 1. Use of the ABSORB 350 Plastic Terminal in conjunction with the RTS QMB barrier system is covered by a separate acceptance. Terminal conditions 1. Not permitted for use on a permanent concrete barrier.
  • Page 25 Safety and Barriers, Section 6.3.16. (Working Width) Installation The ABSORB 350 Plastic Terminal - Temporary must be installed and maintained in accordance with the Product Manual and Road Agency specifications. The Road Agency specifications and standards shall have precedence.
  • Page 26 Only the Product Manual authorised by the Proponent shall be used in any marketing of the product. Acceptance of the ABSORB 350 Plastic Terminal - Temporary does not place any obligation on the Road Agency, or its contractors, to purchase or use the product.
  • Page 27 Safety Barrier System Conditions: ABSORB 350 Plastic Terminal - Temporary Design Terminology Direction of travel (2) Direction of travel (1) Trailing Terminal Leading Terminal Offset to travel lane Safety Barrier Length of need Trailing point of need Leading point of need...

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