Related Manuals for Warner TCS-200-1
Summary of Contents for Warner TCS-200-1
- Page 1 TCS-200-1 and TCS-200-1H Tension Controls Service & Installation Instructions P-2003-2-WE 819-0420 An Altra Industrial Motion Company...
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Page 2: Table Of Contents
For roll follower input applications, a 1,000 ohm TCS-200-1 Template . . . . . . . . . . . . 21 potentiometer with a rating of .5 watts, 10 percent tolerance, and .5 percent linearity is required for best... -
Page 3: Theory Of Operation
(found in other Warner Electric tension control The front panel TENSION ADJUST feeds a small systems) are included in the TCS-200-1 series controls . voltage to a comparator, which compares this signal to a triangular wave . This is where the PWM pulse is Technical Specifications generated . -
Page 4: Control Mounting
. connected brakes . Active high input . 2 . The TCS-200-1 cannot operate a single brake • Brake Run – Voltage to the brake is controlled by or brakes that require more than 4 .25 amps any of the sensor inputs and/or the front panel tension adjust . -
Page 5: External Sensor Mounting
Roll Follower Adjust Potentiometer (Optional) o 5 . Use shielded cable when possible for o 1 . Mount the roll follower potentiometer and connecting the TCS-200-1 to external switches, determine the amount of angular rotation at the the sensor potentiometer, PLC’s, and ultrasonic potentiometer shaft . - Page 6 WARNER ELECTRIC ® TCS-200-1 7.50 TENSION ADJUSTMENT BRAKE MODE .31 Dia. 6.00 .875 DIA. 2 PLCS. .31 Dia. 6.00 2.87 .875 DIA. 2 PLCS. 1.25 3.00 2.87 1.25 3.00 CS-200-1 Figure 1b 6 Warner Electric • 800-825-9050 P-2003-2 • 819-0420...
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Page 7: Power Connections
Refer to Figure 2 for actual wiring connections . terminal screw . Make sure the panel itself is properly grounded . 1 . Unlatch the front cover of the TCS-200-1 . Power Determine if 115 VAC or 230 VAC will be used to... - Page 8 3 of terminal block TB2 of the end of the remote potentiometer to terminal 11 TCS-200-1 . Secure the terminal screw . FACTORY FACTORY INSTALLED of terminal block TB1 in the TCS-200-1 . Snug INSTALLED JUMPERS JUMPERS NEUTRAL NEUTRAL terminal only .
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Page 9: Follower Connections
10 11 end of the roll follower potentiometer to terminal external mode selector switch . 11 of terminal block TB1 of the TCS-200-1 . Do SEE FIG. 3 not tighten the terminal screw . Snug down only . FOR THIS... - Page 10 CAUTION ELECTRO DISC 2 WIRE TENSION section of this manual . THAN ONE MAGNET SEE FIG. 5 SEE FIG. 5 block TB1 of the TCS-200-1 . Tighten the screw . DO NOT WIRE BRAKES CAUTION BRAKES BETWEEN TERMINALS FOR JUMPER...
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Page 11: System Start-Up And Adjustment
1 . Apply power to the control system . o 4 . Locate the five-position jumper mounted on o 2 . Check that the green LED marked “power” is the board on the inside cover of the TCS-200-1 . illuminated . Remove the two position black selector from positions 4 &... - Page 12 . o 10 . Slowly rotate the tension adjust potentiometer from fully counterclockwise to full clockwise, noting the output voltage increases from zero to approximately 24 VDC at maximum output . 12 Warner Electric • 800-825-9050 P-2003-2 • 819-0420...
- Page 13 . terminal block TB2 and secure the leads to the Proceed to step 14 in next section . terminals . o 14 . Reapply power to the control system . Warner Electric • 800-825-9050 P-2003-2 • 819-0420 13...
- Page 14 0 .8 VDC, refer to mA with the positive (+) lead connected to terminal 1 Table 1 for the nominal output current available . and the negative (-) lead connected to the wire . 14 Warner Electric • 800-825-9050 P-2003-2 • 819-0420...
- Page 15 1 .3 VDC, decrease the front panel tension adjust until a 1 .3 VDC reading is obtained . o 8 . Place the mode selector switch in the brake “stop” position . The meter should read Warner Electric • 800-825-9050 P-2003-2 • 819-0420 15...
- Page 16 . Note: Refer to Table 2 and Table 3 for various inputs o 25 . Close the cover of the TCS-200-1 and latch it by tightening the screw that is provided . and outputs when using the analog input system .
- Page 17 13 . Set the front panel tension adjust for the and tighten the terminal screw . starting torque required for the application . Proceed to step 19 . o 14 . Start the machine and draw the web through . Warner Electric • 800-825-9050 P-2003-2 • 819-0420 17...
- Page 18 Note: If start-up and adjustment procedures do not provide the desired results, consult the troubleshooting section of this manual . o 21 . Close the cover of the TCS-200-1 and latch by tightening the screw that is provided . 18 Warner Electric • 800-825-9050...
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Page 19: Voltage Tables
10.7 160mA 140mA 12mA 14.2 200mA 13.5 180mA 14mA 17.4 240mA 16.1 220mA 16mA 20.7 280mA 19.3 260mA 18mA 23.8 320mA 22.5 290mA 20mA 27.1 350mA 25.5 330mA 27.2 350mA 27.2 350mA Warner Electric • 800-825-9050 P-2003-2 • 819-0420 19... -
Page 20: System Troubleshooting
Recheck wiring and magnet connections and rewire if necessary . Local or remote tension adjust Recheck set-up procedures for the incorrectly set mode of operation in which the control is used . Readjust if necessary . 20 Warner Electric • 800-825-9050 P-2003-2 • 819-0420... -
Page 21: Tcs-200-1H Template
TCS-200-1H with Heat Sink TCS-200-1H 6.00 4.00 .975 0.25 PLCS 4 PLCS 6.92 REF. Template 1 TCS-200-1 Mounting Template 4” TCS-200-1 6.75” 3/4” 5” Template 2 Warner Electric • 800-825-9050 P-2003-2 • 819-0420 21... - Page 22 Warner Electric LLC be liable for consequential, indirect, or incidental damages of any kind incurred by reason of the manufacture, sale or use of any defective product . Warner Electric LLC neither assumes nor authorizes any other person to give any other warranty or to assume any other obligation or liability on its behalf .
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