1. Manuals
  2. Brands
  3. Protec Manuals
  4. Scanner
  5. FI-75 MAMMO
  6. Operation manual

Protec FI-75 Operation Manual

Film processor
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
PROTEC GmbH & Co. KG
In den Dorfwiesen 14, D-71720 Oberstenfeld, Germany
Telephone: +49-7062-9255-0 e-mail: service@protec-med.com
Film Processor

Operation Manual

ID: 5870-0-0022
Machine No.:
Type:
Installationsdatum:
Stand:
03-2017/1.0
Subject to change

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the FI-75 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Protec FI-75

  • Page 1: Operation Manual

    Film Processor Operation Manual ID: 5870-0-0022 Machine No.: Type: Installationsdatum: PROTEC GmbH & Co. KG Stand: 03-2017/1.0 In den Dorfwiesen 14, D-71720 Oberstenfeld, Germany Subject to change Telephone: +49-7062-9255-0 e-mail: service@protec-med.com...
  • Page 2 EU-Declaration of Conformity EU-Declaration of Conformity CP - OPTI...

  • Page 3: Table Of Contents

    © 2017 by PROTEC . All rights reserved. Any reproduction that violates the limita- ® tions set forth by copyright law, needs to be authorised in writing by PROTEC Information on Liability This manual has been checked for correctness. The instructions and specifications were correct at the time it was published.

  • Page 4: Intended Use

    Intended use includes observing the operating instructions, the installation instruc- tions and adherence to the safety notes. ® Any application differing from intended use voids the guarantee by PROTEC The owner of the machine will be liable for damages resulting from unintended use or faulty application.

  • Page 5: Safety Instructions

    Technical Specifications Pollution degree: IP 20 System protection: Electrical connections: Electrical specification are indicated on model nameplate Type 107x-1-0000: 230 V~ ±10 %, 8.8 A, 50 Hz. Type 107x-2-0000: 230 V~ ±10 %, 8.8 A, 60 Hz Type 107x-3-0000: 110 / 120 V~ ±10 %, 12 A, 60Hz Machine tested for overvoltage category II according to IEC 1010 (EN 61010, VDE 0411) Stand-by: 0.12 kWh;...

  • Page 6: Installation

    Remove roller racks - start with the dryer rack. In 220-240 V version the FI-75 is delivered as a tabletop processor with a two part floorplate. If the machine is upgraded with the optional stand or cabinet, the narrow plastic part has to be removed.
  • Page 7 Installation 4. Connecting the processor Drainage and collecting con- tainers Water connection: Connect the water hose which comes out from the processor’s back to the fresh water supply. All other hoses (see diagram page 7): Connect the enclosed hoses according to colour system onto the front of the machine.
  • Page 8 Installation Hose Connections Developer (red) Fixer (blue) Water (clear) Pay attention to the correct colour connections: Replenishment Developer: red; Fixer: blue; Overflow Water: clear Outlet Very important: The hose piping should be straight (without the hoses going up and down) with a constant fall. The hoses should be as short as possible and without bends and kinks.

  • Page 9: Initial Operation

    Initial Operation Initial Operation 1. Test run Important! Processor should not be run dry! Upon commissioning and every refilling the pumps must be vented. Close the three drainage stop cocks and fill the tanks and replenishment con- tainers with water. Open water inflow tap. Connect electrical socket and switch the machine on.

  • Page 10: Operation

    Operation Operation Short Overview and Control Panel LED displays ® • Infeeding film Wait with the next film until light goes off. • Power When power is on the LED lights up. 30 31 • Bath temperature Flashes when temperature is not reached. Temperature dial Manual pumping Important!
  • Page 11 Operation Attention: Upon first operation and each refilling of a devleoper check the function of the circulation pump and vent the pump if required (see page 8) Before use... Close water-drainage stop cock. Open water tap. Switch processor on. Check liquid level in replenishment and drainage collecting containers. Wait until the developer temperature is reached.

  • Page 12: Switching On The Machine

    Operation Stand-by mode When no film is being processed, the machine switches to Stand-by. The chemicals remain at a constant temperature. The film transport and water inflow activate at in- tervals to avoid crystalisation of the chemicals on the transport rollers. Entry of the next film is possible at any time.

  • Page 13: Automatic Replenishment

    Operation Automatic replenishment Depending on the processed amount of films the chemicals are replenished auto- matically. This is done by pumping chemicals from the replenishment containers. By means of the film detection switch at the film-infeed, the surface of the proc- essed films is calculated and after approx.

  • Page 14: Care

    Care Care Daily Care Before use... • Remove dirt and dust from film-infeed with soft cloth. • Run 2 - 3 cleaner films through processor to remove all accumulated dirt and dust from the rollers. • Check the liquid level in the replenishment containers and if necessary refill. After use...

  • Page 15: Thorough Cleaning

    Care Thorough Cleaning Every three months (maybe earlier) a thorough cleaning is necessary, depending on the quantity of films processed. Tank cleaners are available for developer and water baths. The fixer bath is cleaned with water. When preparing chemical tank cleaners, follow manufacturers instructions explicitly.

  • Page 16: Maintenance / Disposal

    Maintenance / Disposal Maintenance / Disposal Maintenance Protocol Installation Name: Machine type: Serial number: Technician: Training: Telephone: Date: Guarantee until: Parameters Set Developer temp.: Dryer temp.: Cycle time: Dev. reg. volume: Dev. reg. volume: Anti-oxidation: Developer: Fixer: Film type: Changed by: Date: Developer temp.: Dryer temp.:...
  • Page 17 Maintenance / Disposal Attention: Never start the machine up unless it is filled with liquid! Recommended Maintenance Work: Functional check film intake / film transport / replenishment / bath heating / dryer heating / water supply Cleaning 2.1. Switch off machine, remove cover 2.2.
  • Page 18 Maintenance / Disposal 2.31. Repeat item 2.20 to 2.30 if required (observe information e. g. concerning temperature, time and cleaning pro- cedure outlined in tank cleaner datasheet) 2.32. Remove roller racks from the machine and remove dirt under flowing water using a soft rag or sponge 2.33.

  • Page 19: Problems And Solutions

    Problems and Solutions Problems and Solutions Advice on Film Defects Your processor has been constructed for long term use. If however irregularities might occur, you will find help to locate the problem below. Please check the listed points, before calling your service-technician. Films do not have enough density •...

  • Page 20: Advice On Machine Errors

    Problems and Solutions Advice on Machine Errors Machine does not switch on • Ensure that electrical plug is firmly inserted into socket. • Ensure that electrical socket has power supply by testing with an appliance (e.g. tablelight). Film will not feed in but the dryer fan works •...
  • Page 21 Service Manual Table of Contents Installation Data ....................21 Trouble Shooting ....................23 Spare Parts List....................29 Electric Diagrams....................35 CP - OPTI...
  • Page 22 Installation Data Installation Data 77cm (30.3’‘) 59cm (23.2’‘) Optional worktable or closed cabinet (accessories) 75cm (29.5’‘) 59cm (23.2’‘) Wall socket 220-240 V, 16 A resp. 110 V, Darkroom 15 A (depending on machine model). Power lead should be equipped with Earth-Leakage 50cm (20’‘) Switch, 25 A / 30 mA nominal error-current.
  • Page 23 Trouble Shooting Trouble Shooting Summary Algae ......................30 1.1 Excessive algae growth in water tank............ 30 General......................31 2.1 Unit does not switch on................31 Drive ......................31 3.1 Film transport does not run, fan runs............. 31 3.2 Machine does not start automatically ............ 31 3.3 Machine doesn't stop automatically ............

  • Page 24: General

    - if no voltage: - change main switch. Check input voltage at electronics. If the voltage is normal, exchange the electronics. if no voltage: check the cable wiring harness. Pleasse use as replacement fuses only the PROTEC®s. These fuses are optimized for use under existing conditions. Drive 3.1 Film transport does not run, fan runs...

  • Page 25: Relation Between Processing Time And Developer Temperature

    Trouble Shooting 3.6 Relation between processing time and developer temperature The following chart demonstrates guide value relations between developer temper- atures and processing times. Variations are possible depending on the various films and chemicals. Changing the transport speed see 3.7. Processing time “Dry to Dry”...

  • Page 26: Baths

    Trouble Shooting Baths 4.1 No circulation in bath • Circulation pump works but no circulation in bath: Air lock in heating and cir- culation system. Ventilate pump (see page 8). • Particles in the pump chamber. The pump chamber can be easily opened by removing the four clips.

  • Page 27: Film Defects

    Trouble Shooting Film defects 30 31 5.1 Films will not dry • No air comes out of air channel: Check wiring of dryer fan, fan is possibly defective. • Cold air comes out of air channel: Check wiring of heating element in the air channel, heating element possibly defective.

  • Page 28: Replenishment

    Trouble Shooting Replenishment 6.1 Replenishment pump does not work or works insufficiently • Clean valves inside connection tube of pump. Install valve-insert correctly: Pay attention to flow-through di- rection! • Check filter in the suction pipe (repl. container) and clean it if necessary. •...

  • Page 29: Spare Parts

    Spare Parts Pos. Order No. Description: 1170-0-0200 Cover complete 2006-0-0005 Drain stop cock 10 mm 1170-0-2000 Replenishment tank 12 l dev. 1170-0-2100 Replenishment tanke 12 l fix. 1170-0-1760 Saugrohr m. Filter f. 12l Behälter rund 2004-0-0003 Electrical power lead 220-240 V 2004-0-0021 Electrical power lead 220-240 V 2018-0-0001...
  • Page 30 Spare Parts (53) (61) (30) (58) 22-23 Pos. Order No. Description: 0202-1-0008 Replenishment pump 2KBA 220-240 V, 50/60 Hz 0202-6-0008 Replenishment pump 2KBA 115 V, 50/60 Hz 0002-1-0008 Kegelventil f. Pos 20 2002-1-0013 Circulation pump 220-240 V, 50/60 Hz 2002-6-0013 Circulation pump 110 V, 50/60 Hz 1170-0-1400 Mains plug combi 220-240 V UL...
  • Page 31 Spare Parts Pos. Order No. Description: 2001-0-0003 Main drive motor 220-240 V, 50 Hz 2001-6-0003 Main drive motor 120 V, 50/60 Hz 1170-0-1101 Motor bracket 1170-0-1501 Drive shaft worm-gear 1170-0-1503 Worm-gear 1170-0-1502 Supporting bock 1170-0-1506 Chain wheel t=12 1170-0-1504 Chain wheel t=14 1170-0-1505 Chain wheel t=16 1170-0-1102...
  • Page 32 Spare Parts Pos. Order No. Description: 1170-0-1301 Air channel 0170-0-1300 Heating elment 230 V, 1100 W 0170-6-1310 Heating elment 110 V, 900 W standard model 0170-5-1300 Heating element 230 V, 1000 W 2008-5-0007 Dryer fan 220-240 V, 50/60 Hz 2008-6-0007 Dryer fan 115 V, 50/60 Hz 0170-5-1900 Solenoid valve 220-240 V, 50/60 Hz...
  • Page 33 Spare Parts Standard roller racks CP - OPTI...
  • Page 34 Spare Parts Pos. Order No. Description: Mammography Processor 1171-0-0600 Roller rack, dryer Standard Processor 1170-0-0300 Roller rack, developer 1170-0-0400 Roller rack, fixer 1170-0-0600 Roller rack, dryer 0170-0-0301 Dryer side plate left w. shafts 1170-0-0301 Side plate, dev. (right) 0170-0-0401 Dryer side plate left w. shafts (left) 1170-0-0401 Seitenteil F.
  • Page 35 Electric Diagrams CP - OPTI...
  • Page 36 Electric Diagrams CP - OPTI...
  • Page 37 Electric Diagrams CP - OPTI...

Table of Contents