ARCAIR SLICE TORCH Safety And Operating Instructions Manual
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ARCAIR SLICE TORCH Safety And Operating Instructions Manual

Slice exothermic cutting equipment
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SLICE
CUTTING EQUIPMENT
SLICE
TORCH, SLICE
®
SAFETY AND
OPERATING
INSTRUCTIONS
Revision: AA
EXOTHERMIC
®
®
Issue Date: October 27, 2015
PACKAGE, SLICE
STRIKER
®
Manual No: 89250848

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  • Page 1 SLICE EXOTHERMIC ® CUTTING EQUIPMENT SLICE TORCH, SLICE PACKAGE, SLICE STRIKER ® ® ® SAFETY AND OPERATING INSTRUCTIONS Revision: AA Issue Date: October 27, 2015 Manual No: 89250848...
  • Page 2 WE APPRECIATE YOUR BUSINESS! Congratulations on your new ESAB product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This product is backed by our extensive warranty and world-wide service network.
  • Page 3 WARNING Read and understand this entire Manual and your employer’s safety practices before installing, operating, or servicing the equipment. While the information contained in this Manual represents the Manufacturer's best judge- ment, the Manufacturer assumes no liability for its use. SLICE Exothermic Cutting Equipment ®...

  • Page 4: Table Of Contents

    Receipt Of Equipment ..................2-2 2.03 Description ....................2-2 SECTION 3: PROCESS FUNDAMENTALS ................3-1 SECTION 4: EQUIPMENT ....................... 4-1 4.01 SLICE Torch ....................4-1 4.02 SLICE Striker ....................4-1 4.03 SLICE Packs ....................4-1 4.04 Cutting Rods ....................4-3 SECTION 5: CUTTING DATA ....................

  • Page 5: Section 1: Safety

    SECTION 1: SAFETY Safety Precautions Users of Arcair, an ESAB brand, welding and plasma cutting equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding or plasma cutting equipment.
  • Page 6 SLICE EXOTHERMIC CUTTING EQUIPMENT Arc welding and cutting can be injurious to yourself and WARNING others. Take precautions when welding and cutting. Ask for your employer's safety practices which should be based on manufacturers' hazard data. ELECTRIC SHOCK - Can kill. - Install and earth (ground) the welding or plasma cutting unit in accordance with applicable standards.
  • Page 7 SLICE EXOTHERMIC CUTTING EQUIPMENT WARNING SERIOUS INJURY OR DEATH may result if welding and cutting equipment is not properly installed, used, and maintained. Misuse of this equipment and other unsafe practices can be hazardous. The operator, supervisor, and helper must read and understand the following safety warnings and instructions before installing or using any welding or cutting equip- ment, and be aware of the dangers of the welding or cutting process.
  • Page 8 SLICE EXOTHERMIC CUTTING EQUIPMENT surrounding area. Skin should be protected from arc rays, heat, and molten metal. Always wear protective gloves and clothing. All pockets should be closed and cuffs sewn shut. Leather aprons, sleeves, leggings, etc. should be worn for out-of-position welding and cutting, or for heavy operations using large electrodes. Hightop work shoes provide adequate protection from foot burns.

  • Page 9: Section 2: Introduction

    Means immediate hazards which, if not avoided, will result in immediate, serious personal injury or loss of life. Additional copies of this manual may be purchased by contacting Arcair at the address and phone number in your area listed on back cover of this manual. Include the Owner’s Manual number and equipment identification numbers.

  • Page 10: Receipt Of Equipment

    2.03 Description Arcair® SLICE® systems can cut, burn or pierce almost any metallic, non-metallic or composite mate- rial. The SLICE exothermic torch cuts right through hard-to-cut materials such as mild, stainless and al- loy steels, cast iron, aluminum, magnesium and other non-ferrous metals, slag and refractory materials, and concrete or brick.

  • Page 11: Section 3: Process Fundamentals

    A one-piece unit now allows for adequate rod surface exposure to an oxygen supply for exothermic cutting. Arcair, an ESAB brand, is a world leader in metal removal and cutting and sells this exothermic cutting equipment under the trade name Arcair SLICE.
  • Page 12 SLICE EXOTHERMIC CUTTING EQUIPMENT This Page Intentionally Blank 89250848 PROCESS FUNDAMENTALS...

  • Page 13: Section 4: Equipment

    Versatility for industrial type applications. Industrial cart capable of carrying a 9" diameter oxygen cylin- der. Packed with the basic items needed to do a cutting job; SLICE Torch Assembly - 10 ft leads, striker assembly, oxygen regulator, battery charger, and cutting rod holder. Industrial oxygen hose connected to the torch;...
  • Page 14 Oxygen Valve Lever Collet Ring SLICE Striker Torch Cable Striker Cable Oxygen Hose Connection Black Male Connector Red Male Connector Figure 2: SLICE Torch and Striker RECHARGE GOOD STRIKER CHARGE TEST RECHARGE GOOD SWITCH IN CHARGE POSITION TORCH CHARGE TEST...

  • Page 15: Cutting Rods

    SLICE EXOTHERMIC CUTTING EQUIPMENT SLICE Complete Pack ® Rugged aluminum carrying case; packed with the basic items needed to do a cutting job. Self-con- tained cutting system lends itself well to the emergency type cutting situations where seconds count. Complete unit weights 75 lbs (34kg). Storage compartment with hinged door for parts storage during transportation.
  • Page 16 SLICE EXOTHERMIC CUTTING EQUIPMENT This Page Intentionally Blank 89250848 EQUIPMENT...

  • Page 17: Section 5: Cutting Data

    SLICE EXOTHERMIC CUTTING EQUIPMENT SECTION 5: CUTTING DATA The following chart helps determine the best settings for a specific use as a result of extensive labora- tory testing of the SLICE Equipment to determine the best cutting rates. Actual cutting results obtained in the field vary due to conditions and experience of the user.

  • Page 18: Cutting Electrode Types

    SLICE EXOTHERMIC CUTTING EQUIPMENT 5.02 Cutting Electrode Types Cutting rates in this chart were obtained using 80 PSI (551.6 kPa) oxygen pressure and 1/4" x 22" (6.4 mm x 559 mm) cutting rods. These rates are averaged values based on multiple cutting tests. Actual cutting rates may vary due to parameters used and operator expertise.

  • Page 19: Section 6: Operation

    12-volt battery or by a welding power source capable of delivering a 100-amp surge. Once this spark has ignited the rod, the electrical path is broken and the heat of the reaction melts the material and cuts it. SLICE Torch Striker Oxygen Supply...

  • Page 20: Cutting With Power

    Cutting with power requires an electrical arc from a welding power supply and increases the heat created exothermically. Almost all constant-current welding power supplies can be used in powered exothermic cutting. Cutting with power is faster than cutting without power. SLICE Torch Ground Clamp Work Piece...

  • Page 21: Hole Piercing

    SLICE EXOTHERMIC CUTTING EQUIPMENT CAUTION Constant-voltage power supplies should not be used with exothermic cutting equip- ment. When the exothermic cutting rod contacts the workpiece, the power supply is dead shorted, causing maximum amperage output of the power supply. This surge can exceed the rated output of the machine and the recommended amperage for powered exothermic cutting.

  • Page 22: Copper And Copper Alloys

    SLICE EXOTHERMIC CUTTING EQUIPMENT CAUTION The molten material travels back up the rod while piercing. Wear proper clothing for protection from the molten spray. Hold the torch at arm’s length to keep the operator as far away from the molten material as possible. An optional 6" (152.4 mm) collet extension and extension shield are available for the SLICE cutting torch to protect the operator and torch.

  • Page 23: Section 7: Important Process Variables

    SLICE EXOTHERMIC CUTTING EQUIPMENT SECTION 7: IMPORTANT PROCESS VARIABLES Exothermic cutting is easier than most cutting processes. Certain variables reduce the efficiency of this process, resulting in poor cutting. The most important variables are listed and discussed below. 7.01 Oxygen Pressure Oxygen maintains the exothermic burn and removes the molten material from the cut.

  • Page 24: Amperage

    SLICE EXOTHERMIC CUTTING EQUIPMENT 7.02 Amperage Electrical current increases the heat from the reaction in exothermic cutting, allowing faster cutting. 200 amps yields the most efficient cutting rates with power. When cutting with power and using less than 200 amps, the amount of cut per minute will be lower. Amperage above 200 amps consumes the rod faster, reducing the cut per inch of rod burned.

  • Page 25: Section 8: Applications

    SLICE EXOTHERMIC CUTTING EQUIPMENT SECTION 8: APPLICATIONS Industry Applications Bridge repair. Cutting structural steel. Pierce and remove rivets and bolts without damaging surrounding material. Punch holes in concrete, crack rocks. Highway Construction maintenance. Repair of highway guardrails. Cut reinforcing rods. Cut plaster or concrete insulated pipes.
  • Page 26 SLICE EXOTHERMIC CUTTING EQUIPMENT This Page Intentionally Blank APPLICATIONS 89250848...

  • Page 27: Section 9: Troubleshooting

    SLICE EXOTHERMIC CUTTING EQUIPMENT SECTION 9: TROUBLESHOOTING Problem Solution 1. Too much gap between the burning rod tip and the workpiece. Must maintain slight pressure against workpiece. Rod burns but with no cut 2. Travel speed too slow. progression. 3. Oxygen pressure too low. 1.
  • Page 28 SLICE EXOTHERMIC CUTTING EQUIPMENT This Page Intentionally Blank 89250848 TROUBLESHOOTING...

  • Page 29: Section 10: Parts Listing

    SLICE EXOTHERMIC CUTTING EQUIPMENT SECTION 10: PARTS LISTING SLICE STRIKER REPLACEMENT PARTS Item No. Part No. Description 94-370-168 Handle - Right Half 94-370-169 Handle - Left Half 96-070-031 Striker Bar 96-130-320 Cable Assembly #10-32 x 3/8" Pan Head Screw #10-32 Hex Nut #6-32 x 1-1/14"...
  • Page 30 SLICE EXOTHERMIC CUTTING EQUIPMENT BATTERY BOX Item No. Part No. Description 94-134-032 Back Half Battery Case 96-162-752 Circuit Board Assembly 96-076-018 Battery Assembly 96-169-382 6-Pin Male Connector 96-169-374 Red Female Panel Receptacle 96-169-375 Black Female Panel Receptacle 96-508-041 Meter 96-834-347 Toggle Switch 94-766-052 Toggle Switch Seal...
  • Page 31 SLICE EXOTHERMIC CUTTING EQUIPMENT SLICE TORCH REPLACEMENT PARTS Item No. Part No. Description 94-370-166 Handle - Right Half 94-370-167 Handle - Left Half 94-777-109 Shield 94-168-022 1/4" Collet Nut Assembly 94-168-024 3/8" Collet Nut Assembly 94-158-048 1/4" Collet Chuck 94-158-045 3/8"...
  • Page 32 SLICE EXOTHERMIC CUTTING EQUIPMENT Item No. Part No. Description 96-130-279 Cable Assembly for SLICE Torch Part No. 03-003-000 96-130-276 Cable Assembly (Utility & Industrial Pack) 96-130-319 Cable Assembly (Battery & Complete Pack) 96-130-324 Cable Assembly (Cordless Pack) 94-168-023 Extension - 6" (15.24cm)
  • Page 34 ESAB subsidiaries and representative offices ITALY SWITZERLAND INDONESIA Europe ESAB Saldatura S.p.A. ESAB AG P.T. ESABindo Pratama AUSTRIA Bareggio (Mi) Dietikon Jakarta ESAB Ges.m.b.H Tel: +39 02 97 96 8.1 Tel: +41 1 741 25 25 Tel: +62 21 460 0188 Vienna-Liesing Fax: +39 02 97 96 87 01 Fax: +41 1 740 30 55...

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