TRI-M ENGINEERING HPSC104-SER Manual

High power & smart charging vehicle power supply dc to dc converter

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HPSC104-SER Manual
High Power & Smart Charging
Vehicle Power Supply

DC to DC Converter

Engineered Solutions for Embedded Applications
Manufactured by
TRI-M ENGINEERING
Technical Manual
P/N: HPSC104-SER V1-MAN
Revision: 3-November-2008
TRI-M ENGINEERING
1407 Kebet Way, Unit 100
Port Coquitlam, BC V3C 6L3
Canada
http://www.Tri-M.com
Tel 604.945.9565
North America 800.665.5600
Fax 604.945.9566

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Summary of Contents for TRI-M ENGINEERING HPSC104-SER

  • Page 1: Dc To Dc Converter

    High Power & Smart Charging Vehicle Power Supply DC to DC Converter Manufactured by TRI-M ENGINEERING Engineered Solutions for Embedded Applications Technical Manual P/N: HPSC104-SER V1-MAN Revision: 3-November-2008 TRI-M ENGINEERING 1407 Kebet Way, Unit 100 Port Coquitlam, BC V3C 6L3 Canada http://www.Tri-M.com Tel 604.945.9565...
  • Page 2: Table Of Contents

    HPSC104-SER Manual 3-Novemeber-07 Table of Contents CHAPTER 1 - INTRODUCTION ......................4 1.1 GENERAL DESCRIPTION ......................4 1.2 FEATURES ..........................5 1.3 SPECIFICATIONS........................6 CHAPTER 2: CONFIGURATION AND INSTALLATION ..............7 2.1 Introduction ..........................7 2.1.1 Main Input Power Connector ....................8 2.1.2 Output Power Connector ......................
  • Page 3 Tri-M Engineering reserves the right to revise this publication from time to time without obligation to notify any person of such revisions. If errors are found, please contact Tri-M Engineering at the address listed on the title page of this document. COPYRIGHT © 2006-06-07 TRI-M ENGINEERING...
  • Page 4: Chapter 1 - Introduction

    HPSC104-SER can be programmed to power off the outputs in 60 seconds, and then turn on again 12 hours later. The HPSC104-SER size is 3.55 x 3.775 inches, and is a fully PC/104 compliant power supply. All generated voltages are provided to a removable“pluggable” header. A removable plug allows the HPSC104-SER to be easily installed.
  • Page 5: Features

    HPSC104-SER Manual 3-Novemeber-07 1.2 FEATURES • DC to DC converter for embedded applications. • “Load Dump” transient suppression on input power supply. • Operates from 6VDC to 40VDC input. • PC/104 compliant. • PC/104 memory mapped interface and RS232 serial port for setup, monitoring and control.
  • Page 6: Specifications

    HPSC104-SER Manual 3-Novemeber-07 1.3 SPECIFICATIONS Power Supply Specifications Model HPSC104-SER 5V output (Includes current supplied to 12V,-12V & -5V regulators) 12V output -5V output 400mA -12V output 500mA V5SBY Maximum battery charger current Battery Charger output voltage range 10 to 35V...
  • Page 7: Chapter 2: Configuration And Installation

    CHAPTER 2: CONFIGURATION AND INSTALLATION 2.1 Introduction This chapter describes the configuration and installation of the HPSC104-SER power supply. In addition, section 2.2 provides a formula to calculate the available +5VDC. Figure 2-1 shows the HPSC104-SER connectors, jumpers and other options.
  • Page 8: Main Input Power Connector

    HPSC104-SER Manual 3-Novemeber-07 2.1.1 Main Input Power Connector Input power is connected to the HPSC104-SER by a removable pluggable CN2. The power supply accepts DC input voltages in the range of 6VDC to 40VDC. Unregulated vehicle power is connected as follows: - Terminal 1:“hot”...
  • Page 9: Aux Battery Connector

    Tri-M Engineering battery packs such as the BAT-NiMh-4500 can be directly plugged into the HPSC104-SER through connector CN3 and CN7. Connector CN3 is a two row by four pin header and CN7 is a two row by two pin header, with the BAT104 battery packs having mating female connectors.
  • Page 10: Control I/O Connector

    HPSC104-SER Manual 3-Novemeber-07 2.1.6 Control I/O Connector Note: All outputs are active low. The active state of the IGN signal is programmable by using SCU the utility. R49 10K uMaintained To Microprocessor Field R12 10K Inputs uMomentary Connection R50 10K...

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