Mile Marker PE 4500 Assembly And Operating Instructions Manual

Electric winch

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Electric Winch

Assembly and Operating

Instruction Book
Model PE 4500
Part Number 76-50115
Pulling capacity 4500 lb
*
Single Line
*
Power In - Power Out
*
Permanent Magnet DC Motor
*
12 Volt
*
Free Spool
2121 Blount Road
Pompano Beach, FL
33069
Phone (800) 886-8647 (954) 782-0604
Fax (954) 782-0770

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Summary of Contents for Mile Marker PE 4500

  • Page 1: Assembly And Operating

    Electric Winch Assembly and Operating Instruction Book Model PE 4500 Part Number 76-50115 Pulling capacity 4500 lb Single Line Power In - Power Out Permanent Magnet DC Motor 12 Volt Free Spool 2121 Blount Road Pompano Beach, FL 33069 Phone (800) 886-8647 (954) 782-0604...
  • Page 2 Model PE 4500 P/N 76-50115 Features: Planetary gear system for fast line speed Automatic load-holding brake Free spooling Power In and Power Out 1.4 kw (1.9 hp) heavy duty electric permanent magnetic motor Low electric current Specifications: Rated line pull………...
  • Page 3 Always replace the rope with a rope that is rated to sustain any load that the winch is capable of pulling. Any substitute must be IDENTICAL in strength, quality, lay and stranding to the Mile Marker cable originally supplied. 4) WORKING AREA CONDITIONS: Keep the working area well lit.
  • Page 4 Safety Warnings & Precautions Continued 11) KEEP PULLING DURATIONS AS SHORT AS POSSIBLE: The winch is designed for intermittent use and cannot be used in constant duty applications. Do not pull more than one minute at or near rated load. If the motor becomes too hot to touch, stop and let it cool off for a few minutes.
  • Page 5: Installation

    When unpacking, check to make sure all parts are included. Refer to Assembly Drawings and Parts Lists behind. If any part is missing or broken, please call Mile Marker at the number on the cover of this manual as soon as possible.
  • Page 6: Operation

    Installation Continued STEP 3 Connect the black (negative) Battery cable from the Solenoid Assembly to the closest screw-down negative (-) terminal to 12-volt battery. STEP 4 Test electric winch for proper operation. Refer to the operation selection below. STEP 5 Winch cable must be rewound onto the drum under a load of at least 500lbs.
  • Page 7: Maintenance

    MAINTENANCE LUBRICATION: All moving parts within Electric Winch having been lubricated using high temperature lithium grease at the factory. No internal lubrication is required. Lubricate Cable Assembly (4) periodically using light penetrating oil. CABLE ASSEMBLY REPLACEMENT: Move Cam Ring (29) to OUT position. Extend Cable Assembly (4) to its full length.
  • Page 8 Solenoid Assembly Drawing With Kill Switch Parts List for Solenoid Assembly Item # Description Quantity Wire Assembly-black 10 Ga x 76 mm Wire Assembly-black 16 Ga x 38 mm Wire Assembly-black 16 Ga x 89 mm Wire Assembly-black 6 Ga x 152 mm Strap-copper Connector Assy.
  • Page 9 Winch Parts List & Assembly Drawing for the PE 4500 PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION ITEM ITEM Gear Carrier Assy. Input Cap screw M 6 x 19 76-50140-01 76-50140-23 76-50140-02 Gear Carrier Assy. Intermediate 76-50140-24 Brake Shoes 76-50140-03 Gear Carrier Assy. Output...
  • Page 10: Specifications

    105 L x 19 W 35 D x 87 H Roller Sizes (mm) Vertical 35 D x 119 L Horizontal Application (used on) PE 4500 PE 6000 212 L x 108 W x 78 H Overall dimensions (mm) Weight (kgs) 3.19...
  • Page 11 LIMITED 2 YEAR WARRANTY ELECTRIC WINCH Mile Marker, Inc. offers a limited two (2) year warranty (to the original retail purchaser) for each new Mile Marker consumer/RV electric winch against manufacturing defects in workmanship and materials on all the mechanical components.
  • Page 12 Mile Marker, Inc. reserves the right to change, alter or improve its products in design, materials or appearance without incurring any obligation to incorporate such changes in products that were previously manufactured. This Warranty gives you specific legal rights and you may have other legal rights, which vary from state to state.
  • Page 13 Do you belong to any 4-Wheel drive If so, what is the Club name: club? Yes or No What factors most influenced the purchase of your Mile Marker product? (Check all that apply) □ □ Mile Marker reputation Price □...
  • Page 14 To see all of Mile Marker’s Product Lines, please visit our website at: www.milemarker.com...

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