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EMBLEM Easy Airpress Standard 4 User Manual

Pneumatic airpress
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DATAPLOT GmbH
Gutenbergstraße 15
24558 Henstedt-Ulzburg
Germany
Telephone: +49 4193 995-0 Fax: +49 4193 995-220
support@dataplot.de
www.dataplot.de
>
USER'S MANUAL
Version 1.1
EASY AIRPRESS
Standard 4 FP
Pneumatic Airpress
Page 1 / 28

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Summary of Contents for EMBLEM Easy Airpress Standard 4

  • Page 1 DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de > USER'S MANUAL Version 1.1 EASY AIRPRESS Standard 4 FP Pneumatic Airpress Page 1 / 28...

  • Page 2: Table Of Contents

    DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de CONTENTS Safety ......................3 Safety notes ...................... 3 and “CE”marking ................3 Nameplate Warning signs ....................4 Technical Description ................. 5 General information .................... 5 ................

  • Page 3: Safety

    Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de Thank you for deciding to purchase the EMBLEM Easy Airpress Standard 4. Before using your new machine please carefully read the safety notes and the explanations for installation, operation and changing dies in this manual.

  • Page 4: Warning Signs

    DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 1.3 Warning signs Caution! Risk of injury Warning! Do not operate or repair the device unless you have read and Do not start, operate or service machine until you read and understood the User's Manual.

  • Page 5: Technical Description

    2 Technical Description 2.1 General information The Easy Airpress Standard 4 is a portable pneumatic air press with which one can safely and efficiently attach eyelets to different materials, such as banners, marquees, tarpaulins, flags, signs or posters. The pneumatic pressing of the eyelets is executed in a single step, i.e. punching the banner and setting in the eyelet.

  • Page 6: Components

    7. LED pointer (optional) 8. Speed control for finger guard 9. Footpedal 2.4 Technical data Device description EMBLEM Easy Airpress Standard 4FP Safety system Sensor-controlled finger guard Compressed air supply 8mm directly connected Operating pressure 5-7 bars (72-101 psi) 3.15L (0.83 gallons) per punching process, at 6 bars (85psi) operating...

  • Page 7: Installation

    DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 3 Installation 3.1 Scope of delivery Footpedal Handle Open-end spanner Allen wrench 4mm Allen wrench 3mm M5x16 screw A5.3 washer M6x60 screw M6 nut A6.4 washer (18mm) A6.4 washer Airpress (not pictured)

  • Page 8: Installation Of The Handle

    DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 3.2 Installation of the handle Screw the handle onto the upper side of the device. 3.3 Installation of the die for metal eyelets 1.
  • Page 9 DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 4. Actuate the manual operating lever to drive the finger guard downwards. Turn the upper die all the way into the adapter nut and tighten with the fingers.

  • Page 10: Installation Of The Die For Plastic Eyelets

    DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 3.4 Installation of the die for plastic eyelets 1. Remove the compressed air hose. For the remainder of the installation procedure there must be no pressure on the device! 2.
  • Page 11 DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 6. Turn out the screw until it is no longer visible in the hole. 7. Insert the lower die into the hole and press up to the stop.
  • Page 12 DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 11. Tighten the two front screws on the lower bracket. 12. Slide the upper die several times completely into the lower die and control that the upper die is centred in the lower die without snagging.

  • Page 13: Compressed Air Connection

    DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 3.5 Compressed air connection The device has a quick coupling connection on the right side. Attach the open 8mm compressed air hose to the coupling, which automatically holds the hose. To remove the hose, press the snap ring on the connection and simultaneously pull out the hose.

  • Page 14: Installation Of The Optional Trolley

    DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de LED pointer Trolley 3.7 Installation of the optional trolley 1. Remove the four blue stickers over the drill holes. 2. Remove the four plastic feet on the lower side. 3.

  • Page 15: Installation Of The Optional Led Pointer

    DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 4. Cut away a piece (approx. 25mm long) of the compressed air hose (not supplied) and attach it to the angular piece supplied. 5.
  • Page 16 DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 4. Lay a punched banner section in the centre of the die. For multi-layer punching lay several accordingly over each other. Then adjust the laser point so that it points to the centre of the punched section.

  • Page 17: Replacing The Batteries Of The Led Pointer

    DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 3.9 Replacing the batteries of the LED pointer 1. To replace the batteries in the battery compartment remove the locking screw. 2. Then insert a flat screwdriver into the mount and carefully rotate.

  • Page 18: Installationof The Optional Spacer

    DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 3.10 Installation of the optional spacer 1. Remove the yellow sticker and the upper and lower dies. 2. Remove the left screw. 3. Position the spacer so that pins A, B and C fit into the corresponding holes A, B and C.

  • Page 19: Changing The Dies

    DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 4 Changing the dies 4.1 Metal eyelets > metal eyelets 1. Remove the compressed air hose. For the remainder of the installation procedure there must be no pressure on the device! 2.

  • Page 20: Plastic Eyelets > Plastic Eyelets

    DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 5. Remove the punch waste collecting container. Press the lower die upwards with the finger and remove the die. Continue as described from Step 2 in Section 3.3. 4.2 Plastic eyelets >...

  • Page 21: Metal Eyelets > Plastic Eyelets

    DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 4. Remove the punch waste collecting container. Press the lower die upwards with the finger and remove the die. Continue as described from Step 3 in Section 3.4. 4.3 Metal eyelets >...
  • Page 22 DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 4. Loosen the right screw for the lower die with a screwdriver. 5. Remove the punch waste collecting container. Press the lower die upwards with the finger and remove the die. Continue as described from Step 2 in Section 3.4.

  • Page 23: Plastic Eyelets > Metal Eyelets

    DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 4.4 Plastic eyelets > metal eyelets 1. Remove the compressed air hose. For the remainder of the installation procedure there must be no pressure on the device! 2.
  • Page 24 DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 5. Actuate the manual operating lever to drive the finger guard downwards. Slide the adapter nut for the upper die over the finger guard and turn it into the upper mount.

  • Page 25: Adjustments

    DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 5 Adjustments The precise adjustment of the dies is the prerequisite for excellent punching results. The punching results can change as a result of transport, changes in ambient conditions or wear.

  • Page 26: Die For Plastic Eyelets

    DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 5. Tighten the two Allen screws, slide the upper die upwards and downwards and control again for the correct position. 5.2 Die for plastic eyelets 1.
  • Page 27 DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany Telephone: +49 4193 995-0 Fax: +49 4193 995-220 support@dataplot.de www.dataplot.de 4. If necessary, loosen the two Allen screws A and slide the lower bracket B together with the die to the correct position. 5.

  • Page 28: Finger Guard

    6 CE Declaration of Conformity We, the DATAPLOT GmbH Gutenbergstraße 15 24558 Henstedt-Ulzburg Germany as the manufacturer of the brand EMBLEM, hereby declare that we are solely responsible for ensuring that the machine:  Brand: EMBLEM  Model:...

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