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Operating Manual
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H-2000 Third
Component Pump
Installation Instructions and
Parts Identification Manual
15810-INST
November 10, 1998
Issue 1
®
GUSMER CORPORATION
A Subsidiary of Gusmer Machinery Group, Inc.
One Gusmer Drive
Lakewood, New Jersey, USA 08701-8055
Toll Free 1-800-367-4767 (USA & Canada)
Phone: (732) 370-9000
Fax: (732) 905-8968
®
Copyright 1999, GUSMER CORPORATION
http://www.gusmer.com
NOTICE: This manual contains important information for your GUSMER equipment. Read and retain for future reference.
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Summary of Contents for GUSMER H-2000
- Page 1 One Gusmer Drive Lakewood, New Jersey, USA 08701-8055 Toll Free 1-800-367-4767 (USA & Canada) Phone: (732) 370-9000 Fax: (732) 905-8968 ® Copyright 1999, GUSMER CORPORATION http://www.gusmer.com NOTICE: This manual contains important information for your GUSMER equipment. Read and retain for future reference.
- Page 2 Statements or suggestions concerning possible use of GUSMER equipment are made without representation or warranty that any such use is free of patent infringement, and are not recommendations to infringe any patent. The user should not assume that...
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Page 3: Table Of Contents
................. 16 UXILIARY ROPORTIONING SSEMBLY UMPS CATALYST SUPPLY TANK ............................18 PRE-MIX CHAMBER ASSEMBLY ..........................20 INSTRUCTION MANUAL DISCREPANCY REPORT....................21 LIST OF FIGURES 1. H-2000 P ......................7 IGURE ROPORTIONING SSEMBLY ..............................8 IGURE 3. T .............................. 9 IGURE... -
Page 4: Warranty
Gusmer through the sale, lease, or rental of Product in no way expresses or implies a license for the use of, nor encourages the infringement of any patents or licenses. -
Page 5: General Safety Information
Under no circumstances should any acid or corrosive chemicals be used in the unit. Consult GUSMER if there is any doubt about the compatibility of the chemical system to be used in this equipment. -
Page 6: Operational Safety Procedures
H-2000 Third Component Pump OPERATIONAL SAFETY PROCEDURES This safety information will not be repeated in the text of this manual. The symbols pertaining to this information will appear where appropriate to alert the operator to potential hazards. WARNING: T HE SOVENTS AND CHEMICAL USED WITH THIS EQUIPMENT EXPOSE THE... -
Page 7: Installation
IMPORTANT: Before you begin turn off all electrical power to the machine. Drain all chemical from the machine. Suggested method is by forced air. PREPARATION Figure 1. H-2000 Proportioning Pump Assembly 1. Close both Supply Valves. 2. Bleed all chemical pressure to zero. -
Page 8: Installation Of The Retro-Fit Kit
H-2000 Third Component Pump INSTALLATION OF THE RETRO-FIT KIT IMPORTANT: It is recommended to use a thread sealant on all pipe fittings prior to any installation to prevent leakage. ON RESIN SIDE ONLY: 1. Install the Bronze Bushing on to the Activator Plate 2. -
Page 9: Installation Of The Auxiliary Pump
Installation Instructions and Parts ID Manual Installation INSTALLATION OF THE AUXILIARY PUMP Figure 3. Typical Assembly 1. Remove the four round head machine screws from the top of the Resin Proportioning Pump and set aside. 2. Mount the Pump Mounting Assembly to the top of the Resin Proportioning Pump by aligning the bracket bolt pattern with the existing holes and secure with the four replacement socket head cap screws. - Page 10 H-2000 Third Component Pump 6. Snap Tru-Arc Rings onto both ends of the Yoke pin. 7. Attach the Auxiliary Pump to the bracket using the two side pivot screws. 8. Install Hex Nipple in the side of the pump flange.
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Page 11: Normal Operating Procedure
Installation Instructions and Parts ID Manual Normal Operating Procedure NORMAL OPERATING PROCEDURE The Auxiliary Pump operates the same as the Isocyanate and Resin Proportioning Pumps. When a Third Component is required for a particular application: adjusting the stroke length controls the exact amount being proportioned into the system. Figure 4. -
Page 12: Parts Identification
H-2000 Third Component Pump PARTS IDENTIFICATION AUXILIARY PUMP RETRO-FIT KIT Figure 5. Auxiliary Pump Retro-Fit Kit (Part No. 15810-10-Kit), Exploded View 15810-INST, Issue 1... -
Page 13: Table 1. Auxiliary Pump Retro -Fit Kit (Part N O . 15810-10-Kit ), Parts
Installation Instructions and Parts ID Manual Parts Identification 1. A . 15810-10-K ), P ABLE UXILIARY ETRO ARTS Part Number Description Quantity 0373 Male Elbow 0381-2 Nipple 0466A Hex Nipple 1327 Interconnect Hose 5512-8 Socket Head Cap Screw 6303-17 Jic Fitting 15750-6 Baffle Lock Nut (Not Shown) Auxiliary Proportioning Pump Assembly... -
Page 14: Auxiliary Pump Mounting Assembly
H-2000 Third Component Pump AUXILIARY PUMP MOUNTING ASSEMBLY Figure 6. Auxiliary Pump Mounting Assembly (Part No. 15828), Exploded View 15810-INST, Issue 1... -
Page 15: Table 2. Auxiliary Pump Mounting Assembly (Part N O . 15828), Parts
Installation Instructions and Parts ID Manual Parts Identification 2. A . 15828), P ABLE UXILIARY OUNTING SSEMBLY ARTS Part Number Description Quantity 0370-1 Hex Nut 1521-1-2 Flat Head Cap Screw 15515 Clevis Pin 15829-1 Idler Link 15829-10 Pump Clevis Drive Arm 15829-2 15829-3 Adjustable Pivot... -
Page 16: Figure 7. Auxiliary Proportioning Pump Assembly (Part No. 15800A-10), Exploded View
H-2000 Third Component Pump AUXILIARY PUMP PROPORTIONING PUMP ASSEMBLY 10 SIZE PUMPS Figure 7. Auxiliary Proportioning Pump Assembly (Part No. 15800A-10), Exploded View 15810-INST, Issue 1... -
Page 17: Table 3. Auxiliary Proportioning Pump Assembly (Part N O . 15800A-10), Parts
Installation Instructions and Parts ID Manual Parts Identification 3. A . 15800A-10), P ABLE UXILIARY ROPORTIONING SSEMBLY ARTS Part Number Description Quantity Valve Cover Bracket 15813 0461 Snap Ring O-Ring 15805-2 0352A-1 Socket Head Cap Screw Wave Spring 1417-24 15503 0-3000 PSI Liquid Fill Gauge Piston Rod 15801-10... -
Page 18: Catalyst Supply Tank
H-2000 Third Component Pump CATALYST SUPPLY TANK Figure 8. Catalyst Supply Tank (Part No. OP902-R) Exploded View 15810-INST, Issue 1... -
Page 19: Table 4. Catalyst Supply Tank , (Part N O . Op901-Id), Parts
Installation Instructions and Parts ID Manual Parts Identification 4. C , (P . OP902-R), P ABLE ATALYST UPPLY ARTS Part Number Description Quantity Nipple 0381-2 Ball Valve 0487A 1128 Needle Valve 1142 R-Swivel Fitting 2130 Air Hose 2145-1 Quick Disconnect Plug 2145-2 Quick Disconnect Coupler OP156-30... -
Page 20: Pre-Mix Chamber Assembly
H-2000 Third Component Pump PRE-MIX CHAMBER ASSEMBLY Figure 9. Pre-Mix Chamber Assembly (Part No. 17857) Exploded View 5. P , (P . 17857), P ABLE HAMBER SSEMBLY ARTS Part Number Description Quantity 0377 Pipe Plug 0576 Pipe Plug 0855B-2 Pre-Mixer... -
Page 21: Instruction Manual Discrepancy Report
Date of Issue Page Number Discrepancy Instructions: Complete the above fields of the form by following the instructions listed on the reverse side of this sheet and mail to: Gusmer Corporation One Gusmer Drive PO Box 2055 Lakewood, NJ 08701 11/6/98... - Page 22 H-2000 Third Component Pump Field Field Title Description Number Date Enter date report is submitted. Name Enter name of person making report. IM Number Enter the Part Number of the Instruction Manual from the title page. Issue Number Enter the Issue number of the Instruction Manual from the title page. If there is no issue number enter NONE.
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