UE Systems Ultraprobe 3000 Instruction Manual

Digital ultrasound detector
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Version 1
1
Ultraprobe
3000
®
Instruction Manual

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Summary of Contents for UE Systems Ultraprobe 3000

  • Page 1 Version 1 Ultraprobe 3000 ® Instruction Manual...
  • Page 2: Table Of Contents

    Version 1 Ultraprobe 3000 ..........................6 Basic Components ..........................7 Plug-in modules scanning module ....................7 Stethoscope (contact) module ....................... 7 Pistol-grip housing display panel ....................7 Trigger on/off trigger switch ......................8 USB port ............................8 Battery compartment ........................8 Battery ............................
  • Page 3 Version 1 01 Send Records ........................... 12 02 Delete Records ........................12 Adjust Shutdown Time ......................... 13 04 User Sense (Sensitivity) Defaults ..................... 13 05.Store Mode..........................14 06 Program Update ........................15 07 Exit (to operation mode) ......................15 Users instructions ..........................15 Storing data ..........................
  • Page 4 Version 1 Over Lubrication ........................... 25 To avoid over lubrication: ......................25 SLOW SPEED BEARINGS ....................... 25 FFT INTERFACE ..........................26 General mechanical trouble shooting ....................26 Locating faulty steam traps ......................27 General steam/condensate/flash steam confirmation ..............27 INVERTED BUCKET TRAPS ......................28 A FLOAT AND THERMOSTATIC .....................
  • Page 5 Overview Your Ultraprobe 3000 is a versatile instrument with many features that will make your inspections easy, fast and accurate. As with any new instrument, it is important to review this manual before you begin inspections.
  • Page 6: Ultraprobe 3000

    Version 1 Ultraprobe 3000...
  • Page 7: Basic Components

    Version 1 Basic Components Plug-in modules scanning module This module is utilized to receive air-borne ultrasound such as the ultrasounds emitted by pressure/vacuum leaks and electrical discharges. There one male plug at the rear of the module. For placement, align the plug with the corresponding receptacle in the front end of the pistol housing and plug in.
  • Page 8: Trigger On/Off Trigger Switch

    To turn the instrument off, release the trigger. USB port This port is used to download/transfer information from the Ultraprobe 3000 into the computer. It is also used to charge the instrument. Before downloading data be sure the cable is connected to both the USB port and to the computer.
  • Page 9: Standard Accessories

    A magnetically mounted transducer and cable magnetically attaches to metal surfaces such as valves, steam traps and bearings. The RAS-MT needs a RAM (Remote Access Module) to connect to the Ultraprobe 3000. (See RAS-MT, page 17) DHC 1991 ear piece Ear piece eliminates the need for standard headphones.
  • Page 10: Wtg-2Sp Warble Pipe Threaded Tone Generator

    Version 1 WTG-2SP warble pipe threaded tone generator A Warble Tone Generator that is used in test conditions where it is not possible to physically place the standard WTG-1 Warble Tone Generator, such as in pipes or in certain heat exchangers or tanks.
  • Page 11: Frequency

    Version 1 • If the sensitivity is too low, a blinking arrow pointing to the right will appear and there will be no numeric decibel visible in the display panel. If this occurs, increase the sensitivity until the arrow disappears (in low level sound environments the arrow will blink continuously and It will not be possible to achieve a dB indication until a higher intensity level is sensed).
  • Page 12: Setup Mode

    Version 1 Setup mode To enter the Set Up Mode: 1. Make sure the Ultraprobe is off. 2. Click (Press) the Sensitivity dial and hold it in. while you pull/squeeze the trigger. Hold both the Sensitivity Dial and Trigger in until the screen displays: “ Menu 01; Send Records”. NOTE: Hold the Trigger in during any of the Set Up Mode operations or the instrument will turn off.
  • Page 13: Adjust Shutdown Time

    Version 1 Adjust Shutdown Time The shutdown time allows you to select the time it will take to turn the instrument off once the trigger is released. You may select from 1, 5, 30, 60, and 300 seconds. 1. Enter Setup Mode…be sure to continue to hold the Trigger in. 2.
  • Page 14: 05.Store Mode

    Version 1 05.Store Mode There are two store mode selections: Normal and Quick. In the Normal store mode the store procedure includes three ”Clicks” of the Sensitivity dial. 1. The first click enters the Storage Mode where the user can spin to a different record location or stay in the current location.
  • Page 15: 06 Program Update

    UE Systems. CAUTION: Failure to follow the “Program Update” procedure may prevent the UP3000 from programming properly and result in the instrument being shipped back to UE Systems for repair. 07 Exit (to operation mode) Click the Sensitivity Control dial and you will exit to Operation Mode.
  • Page 16: Stethoscope Module

    Version 1 NOTE: To prevent damage to the module plug, always remove the module BEFORE attaching and/or removing the Rubber focusing Probe. Stethoscope module • The metal rod acts as a wave-guide, directing structure borne ultrasounds directly to the receiving transducer with little impedance. •...
  • Page 17: To Charge The Up3000

    • Remove the charger from the electric outlet when fully charged WARNING: Use the supplied UE Systems recharger only. Use of unauthorized rechargers will void the warranty and may damage the battery and or instrument. WARBLE TONE GENERATOR (UE-WTG-1): Turn Tone Generator on by selecting either "LOW" for a low amplitude signal (usually recommended for small containers) or "HIGH"...
  • Page 18: Ultraprobe Applications

    Version 1 Ultraprobe applications 1. Leak detection This section will cover airborne leak detection of pressure and vacuum systems. (For information concerned with internal leaks such as in Valves and Steam Traps, refer to the appropriate sections). What produces ultrasound in a leak? When a gas passes through a restricted orifice under pressure, it is going from a pressurized laminar flow to low pressure turbulent flow (Fig.
  • Page 19: How To Locate Leaks

    Version 1 How to locate leaks 1. Use the SCANNING MODULE. 2. Start off with the sensitivity selection at 0 (Maximum). 3. Begin to scan by pointing the module towards the test area. The procedure is to go from the "gross"...
  • Page 20: Shielding Techniques

    1. Build up the pressure (if possible) to create greater turbulence. Utilize LIQUID LEAK AMPLIFIER. This patented method incorporates a UE Systems product called LIQUID LEAK AMPLIFIER, or LLA for short. LLA is a uniquely formulated liquid substance that has special chemical proper-ties. Used as an ultrasonic "bubble test, a small amount of LLA is poured over a suspected leak site.
  • Page 21: Tone Test (Ultratone)

    Version 1 Use the UE-CFM-3 Close Focus Module. Specifically designed for low level leaks, the unique scanning chamber is designed to receive low level signals with reduced signal distortion and provides easier recognition of a low level leak. For more information, call the factory. D.
  • Page 22 Version 1 Do not use the Tone test in a complete vacuum. Ultrasound will not travel in a vacuum. Sound waves need molecules to vibrate and conduct the signal. There are no moveable molecules in a complete vacuum. If a partial vacuum is to be drawn where there are still some air molecules to vibrate, then the Tone Test may be implemented successfully.
  • Page 23: Electric Arc, Corona, Tracking Detection

    Often refered to as "baby arcing", follows the path of damaged insulation. Although theoretically the Ultraprobe 3000 can be used in low, medium and high voltage systems, most of the applications tend to be in medium and high voltage systems.
  • Page 24: Monitoring Bearing Wear

    Version 1 MONITORING BEARING WEAR Ultrasonic inspection and monitoring of bearings is by far the most reliable method for detecting incipient bearing failure. The ultrasonic warning appears prior to a rise in temperature or an increase in low frequency vibration levels. Ultrasonic inspection of bearings is useful in recognizing all stages of bearing failure, including: a.
  • Page 25: For Comparative Test

    SLOW SPEED BEARINGS Monitoring slow speed bearings is possible with the Ultraprobe 3000. Due to the sensitivity range, it is quite possible to listen to the acoustic quality of bearings. In extremely slow bearings (less than 25 RPM), it is often necessary to disregard the meter and listen to the sound of the bearing. In these extreme situations, the bearings are usually large (1"-2"...
  • Page 26: Fft Interface

    Version 1 FFT INTERFACE The Ultraprobe may be interfaced with FFT's via the UE-MP-BNC-2 Miniphone to BNC connector or the UE DC2 FFT Adapter. The Miniphone plug is inserted into the headphone jack of the Ultraprobe and the BNC connector is attached to the analog-in connector of the FFT. Using the heterodyned - converted low frequency signal, the FFT will be able to receive the ultrasonic information detected from the Ultraprobe.
  • Page 27: Locating Faulty Steam Traps

    Version 1 Locating faulty steam traps An ultrasonic test of steam traps is a positive test. The main advantage to ultrasonic testing is that it isolates the area being tested by eliminating con-fusing background noises. A user can quickly adjust to recognizing differences among various steam traps, of which there are three basic types: mechanical, thermostatic and thermodynamic.
  • Page 28: Inverted Bucket Traps

    This will be heard as a constant rushing sound. NOTE: A complimentary Steam Trap Trouble Shooting Guide is available. Contact UE Systems directly on our website : www.uesystems.eu...
  • Page 29: Locating Faulty Valves

    Version 1 Locating faulty valves Utilizing the contact (stethoscope) module in the Ultraprobe, valves can easily be monitored to determine if a valve is operating properly. As a liquid or gas flows through a pipe, there is little or no turbulence generated except at bends or obstacles.
  • Page 30: Abcd Method

    Version 1 ABCD METHOD The ABCD method is recommended to check for the potential of competing ultrasounds downstream that may carry back to the area of inspection and give a false indication of a valve leak.For the ABCD method, 1. Refer to steps 1-4 above. 2.
  • Page 31: Leakage Behind Walls

    Version 1 LEAKAGE BEHIND WALLS 1. Look for water or steam markings such as discoloration, spots in wall or ceiling, etc. 2. If steam, feel for warm spots in wall or ceiling or use a non-contact infrared thermometer. 3. Listen for leak sounds. The louder the signal the closer you are to the leak site. PARTIAL BLOCKAGE: When partial blockage exists, a condition similar to that of a bypassing valve is produced.
  • Page 32: Ultrasound Technology

    Version 1 Ultrasound Technology The technology of ultrasound is concerned with sound waves that occur above human perception. The average threshold of human perception is 16,500 Hertz. Although the highest sounds some humans are capable of hearing is 21,000 Hertz, ultrasound technology is usually concerned with frequencies from 20,000 Hertz and up.
  • Page 33: Instructions For Setting Combination On Carrying Case

    Version 1 Instructions for setting combination on carrying case The combination is factory set at ,0-0-0,, Setting your personal combination: 1. Open the case. Looking at the back of the lock inside the case you will see a change lever. Move this change lever to the middle of the lock so that it hooks behind the change notch (picture 1 ).
  • Page 34: Specifications Ultraprobe ® 3000

    Version 1 Specifications Ultraprobe ® 3000 Construction Hand-held pistol type made with ABS plastic Solid state analog and SMD digital circuitry with temperature Circuitry compensation Frequency response: 35-45 kHz Frequency <10 milliseconds Response Time 128x64 Graphic LED with LED backlight Display Memory 400 storage locations...
  • Page 35 Version 1 Need further support? Want information regarding products or training? Contact : UE Systems Europe, Windmolen 20 7609 NN Almelo (NL) info@uesystems.eu www.uesystems.eu t: +31 (0)546 725 125 f: +31 (0)546 725 126 www.uesystems.eu...

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