Greenlee 854DX Instruction Manual
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Greenlee 854DX Instruction Manual

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INSTRUCTION MANUAL
854DX
Electric Bender
Patents Pending
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
52067681
© 2014 Greenlee Textron Inc.
5/14

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  • Page 1 INSTRUCTION MANUAL 854DX Electric Bender Patents Pending Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 52067681 © 2014 Greenlee Textron Inc. 5/14...

  • Page 2: Table Of Contents

    854DX Electric Bender Table of Contents Description Description ..............2 The Greenlee 854DX Electric Bender is intended to bend 1/2" to 2" conduit and pipe. This bender has the capa- Safety ................2 bility to accommodate the following types of conduit Purpose of this Manual ..........

  • Page 3: Important Safety Information

    Failure to observe this warning will face or dust mask. result in severe injury or death. Failure to wear eye protection could result in serious eye injury from flying debris. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 4 Failure to observe these precautions may result in injury or property damage. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 5: Important Safety Information

    • Conduit moves rapidly as it is bent. The path of • Inspect the bender before use. Replace worn, the conduit must be clear of obstructions. Be sure damaged, or missing parts with Greenlee replace- clearance is adequate before starting the bend. ment parts. A damaged or improperly assem- bled component could break and strike nearby •...

  • Page 6: Grounding Instructions

    Temperature ............–20 °C to 49 °C (–5 °F to 120 °F) Relative Humidity ..................0% to 98% Capacity .............. 1/2" to 2" conduit, schedule 40 pipe Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 7: Identification

    H. Instruction 18. Hoist lifting bar Lifting 19. Motor J. Warning 20. Roller support K. Support release 21. Squeeze adjuster L. Raise rollers 22. Rear wheels Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 8: Features

    • Removable patent pending pendant prevents unauthorized use of bender. Pendant includes cord strain relief and strong rare earth magnets for holding on steel surfaces. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 9: Transporting Bender And Pivoting Bending Head

    Ensure front wheel brakes are engaged before insert- ing forks into fork tubes. Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 10: Setup

    Accidental start-up could result in serious injury. Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 11 3. Load the conduit so that the bending mark is rollers in the upright position, as shown below. aligned with the front edge of the hook. Chain Guard Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 12: Basic Programmed Bending

    7. Twist the conduit to release it from the hook and ANGLE SELECT p button. remove it from the shoe. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 13: Optional 02840 Shoe Group For Pvc-Coated Conduit Bending

    8. Reinstall the lift handle and short hitch pin. 5. Install the PVC bending shoe onto the main spindle and align the drive studs in the shoe with the holes in the sprocket. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 14: Coated Pipe Or Standard Pipe Modes

    11. To bend 1-1/2" and 2" conduit sizes, lower the off. The buttons must be held for approximately 1/2" to 1-1/4" rollers and use the 1-1/2" or 2" rigid 2 seconds. rollers. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 15: Squeeze Adjustment

    • If shaft is touching, increase squeeze. • If shaft is farther than 1/4" (6 mm), decrease squeeze. INCREASE 1/4" (6 mm) max. gap between shaft and top of side plates Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 16: Illustrated Bending Glossary

    — the amount of conduit “lost” when laying out an offset bend working toward an obstruction. springback — the amount, measured in degrees, that a conduit or pipe tends to straighten after being bent. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 17: Bending Instructions

    Note: Due to varying conduit material properties, 1-1/2" or 2" aluminum rigid may require IMC squeeze rollers for bending. If flattening occurs, reduce the squeeze setting two positions and use IMC bending procedures. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 18: Bending Instructions

    5-7/16 138.1 177.8 6-15/16 176.2 6-15/16 176.2 1-1/4 8-1/4 209.6 8-3/16 208.0 8-3/4 222.3 1-1/2 8-3/8 212.7 8-1/4 209.6 8-1/4 209.6 9-1/4 235.0 228.6 228.6 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 19: Additional Bending Instructions

    5. Bend the conduit. MARK START OF FIRST BEND LENGTH HEIGHT OBSTRUCTION ANGLE LENGTH – X MARK 1 MARK 2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 20 LENGTH TO END OF SECOND BEND LENGTH TO CENTER HEIGHT ANGLE HEIGHT ANGLE LENGTH – Z LENGTH – Z MARK 1 MARK 2 MARK 3 MARK 2 MARK 1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 21: Additional Bending Instructions

    STRAIGHT LENGTH SECTION HEIGHT HEIGHT ANGLE L2 + STRAIGHT SECTION LENGTH – Z MARK 1 MARK 2 MARK 1 MARK 2 MARK 3 MARK 4 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 22: Additional Bending Tables

    23.53 30.46 MINIMUM H = 8.38 5.74 8.74 14.74 26.74 12.57 15.57 21.57 33.57 21.47 24.47 30.47 42.47 14.47 14.47 14.47 14.47 MINIMUM H= 14.47 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 23 23.49 25.23 28.69 35.62 MINIMUM H = 12.85 0.73 3.73 9.73 21.73 14.34 20.34 32.34 27.73 33.73 45.73 22.04 22.04 22.04 MINIMUM H = 22.04 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 24 26.30 29.77 36.69 50.55 24.12 25.86 27.59 31.05 37.98 MINIMUM H = 14.89 1.18 7.18 19.18 19.90 31.90 34.91 46.91 25.28 25.28 MINIMUM H= 25.28 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 25 MINIMUM H = 8.31 2.76 5.76 8.76 14.76 26.76 12.60 15.60 21.60 33.60 21.39 24.39 30.39 42.39 14.33 14.33 14.33 14.33 MINIMUM H = 14.33 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 26 23.56 25.29 28.76 35.68 MINIMUM H = 12.90 0.58 3.58 9.58 21.58 14.37 20.37 32.37 27.65 33.65 45.65 22.04 22.04 22.04 MINIMUM H = 22.04 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 27 29.50 36.43 50.29 23.83 25.56 27.30 30.76 37.69 MINIMUM H = 14.64 1.34 7.34 19.34 20.02 32.02 34.59 46.59 24.75 24.75 MINIMUM H = 24.27 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 28 MINIMUM H = 8.31 2.76 5.76 8.76 14.76 26.76 12.60 15.60 21.60 33.60 21.39 24.39 30.39 42.39 14.33 14.33 14.33 14.33 MINIMUM H = 14.33 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 29 29.25 36.18 50.04 23.00 24.73 28.20 35.13 MINIMUM H = 12.42 1.23 4.23 10.23 22.23 20.13 32.13 34.29 46.29 21.96 21.96 MINIMUM H = 21.96 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 30: Additional Bending Tables

    19.77 26.70 40.55 26.13 29.59 36.52 50.38 24.99 26.72 30.18 37.11 MINIMUM H = 14.14 1.94 7.94 19.94 31.98 46.70 24.25 MINIMUM H = 24.25 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 31: Maintenance

    2. Press the BEND or UNLOAD button until the green IMC/rigid hook is in the loading position (or –5°), as shown below. Lock Green Hook Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 32: Maintenance

    4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 An ISO 9001 Company • Greenlee Textron Inc. is a subsidiary of Textron Inc. Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 www.greenlee.com...

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