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DBA LaneWalker Operating Manual

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DBA LaneWalker Table of Contents
Section I · Introduction ...................................................................................................... 1
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Section II · Machine Description ....................................................................................... 3
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Section III · Pre-Installation Suggestions ....................................................................... 10
Section IV · Operating Instructions ................................................................................ 11
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1. Operator's Menu ................................................................................................................................................... 14
2. Lino Control Menu ................................................................................................................................................ 17
3. Odometer Menu..................................................................................................................................................... 18
4. Override Auto Program ........................................................................................................................................ 19
5. Change Program Settings ..................................................................................................................................... 19
6. Change Auto Program Select ................................................................................................................................ 23
7. Change Lane-to-Lane Distances ........................................................................................................................... 25
8. System Control Lino Duster .................................................................................................................................. 27
9. Clear Maintenance Messages ............................................................................................................................... 28
Section V · Adjustments .................................................................................................. 29
Section VI · Maintenance ................................................................................................. 31
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153-3000C (Rev 6:99)
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Summary of Contents for DBA LaneWalker

  • Page 1: Table Of Contents

    DBA LaneWalker Table of Contents 153-3000C (Rev 6:99) Section I · Introduction ...................... 1 A. O ................................... 1 VERVIEW B. M ............................1 ACHINE PECIFICATIONS C. C ..........................2 ARE AND AFETY ROCEDURES Section II · Machine Description ..................3 A.
  • Page 2 Section VII • DBA LaneWalker Maintenance Inspections ..........34 Section VIII • Inputs and Outputs ..................39 • Inputs ..........................40 1. LDS (L ) ..........................40 ISTANCE ENSOR 2. ADS (A ) ........................40 PPROACH ISTANCE ENSOR 3. WPS (W ) ..........................

  • Page 3: Section I · Introduction

    Section I · Introduction A. Overview The DBA LaneWalker “Model C” represents advanced technology in automated lane conditioning. Through the use of an on-board programmable computer, a “user-friendly” keypad to input data and information, and a patented conditioner transfer system, the LaneWalker allows the bowling center to maintain consistent bowling conditions.

  • Page 4: Care And Safety Procedures

    This machine is manufactured of the highest quality materials, but keep in mind that the DBA LaneWalker is a sensitive piece of equipment. Care should be taken to see that it is not dropped, knocked around, or handled roughly. Doing so may damage the programmable computer, its components, or the conditioner transfer system.

  • Page 5: Section Ii · Machine Description

    · LEFT SIDE: The LEFT SIDE of the LaneWalker is the side opposite the right, to the left of the operator as they face the pins.

  • Page 6: Keypad

    DBA LaneWalker Model C Operating Manual · Page 4 B. Keypad Located on the right side of the buffing end of the LaneWalker is the computer keypad. This keypad is used to enter all programming information, as well as to start the machine on the first lane.
  • Page 7 DBA LaneWalker Model C Operating Manual · Page 5 · CHANGE · SET · MONITOR · RESET · UP · CLEAR · WRITE · DOWN LaneWalker Keypad Overlay...

  • Page 8: Buffing End Components

    These wheels measure the distance the LaneWalker travels down the lane. This is done through the use of an infra-red sensor mounted near the center of the counting shaft.

  • Page 9: Duster End Components

    D. Duster End Components Descriptions are given when looking into this compartment from the front wall of the LaneWalker. The following components are located under the lid on the duster end of the LaneWalker: · LIFTING DUSTER ASSEMBLY: Located nearest the operator across the duster end is the patented DMR (Dual Motor Ratcheting) duster cloth assembly.
  • Page 10 Speed Control, and the trimpot nearest the PC is the LOW Speed Control. The LOW Speed Pot regulates the motor speed as the LaneWalker moves from the lane onto the approach. The HIGH Speed Pot regulates the speed of travel on the lane surface itself.

  • Page 11: Underside Components (Bottom)

    The left-side lane-to-lane wheel is chain-driven by the lane-to-lane motor and moves the LaneWalker from one lane to the next. The other lane-to-lane wheel (on the right side) counts the distance traveled on the approach with an infra-red sensor.

  • Page 12: Section Iii · Pre-Installation Suggestions

    Section III · Pre-Installation Suggestions Preparation of the Bowling Lanes Prior to operating the LaneWalker for the first time, it is highly recommended that a thorough inspection of the bowling lane and approach area take place. All loose foul lights, divisions, cappings and adapter blocks should be tightened, repaired or replaced.

  • Page 13: Section Iv · Operating Instructions

    The LaneWalker should be completely on the approach, with the duster end being approximately 3 to 4 feet behind the foul line.
  • Page 14 DBA LaneWalker Model C Operating Manual · Page 12  DBA LaneWalker Operators Menu Selections * OPERATORS * * LINO CTRL&RSET * ODOMETER 0600 MENU LW4.2 0600 HIT MAN ENT 0000 FT 0000 MI STARTING LANE ? LAST LANE ?
  • Page 15 DBA LaneWalker Model C Operating Manual · Page 13  DBA LaneWalker Managers Menu Selections * OVERRIDE AUTO * CHANGE PROGRAM * CHANGE AUTO * CHANGE * SYSTEM CONTROL * TO CLEAR MAINT PROGRAM? SETTINGS PROGRAM SELECT LN TO LN DIST?

  • Page 16: Keypad Display

    The LaneWalker is also started from this menu. Once the LaneWalker is turned on, OPERATORS MENU will appear on the two-line LCD of the keypad. Also appearing will be a four digit number on the left hand side of the second line.
  • Page 17 LCD Display will be two numbers, one on the lower left side and one on the lower right side. These numbers indicate the starting lane number the last time the LaneWalker was operated. If these numbers are not the starting lane numbers for this conditioning run, they must be changed.
  • Page 18 Now when a directional key is depressed, the LaneWalker will move in that direction until stopped. To stop the LaneWalker, simply depress any key on the keypad or pull on the power cord holder to actuate the cord-holder shut-down switch.

  • Page 19: Lino Control Menu

    DBA LaneWalker Model C Operating Manual · Page 17 When the LaneWalker is operated in the manual mode, a tachometer is available to assist in adjusting the high and low speed settings of the drive motor. The tachometer appears on the first line of the keypad screen during a continuous run.

  • Page 20: Odometer Menu

    Depress the MENU key until the following screen appears: ODOMETER 0000 FT 0000 MI The Odometer will display the feet and miles the LaneWalker has traveled up to that point. THIS CONCLUDES ALL MENUS AND FUNCTIONS ACCESSIBLE BY THE OPERATORS PASSWORD!

  • Page 21: Override Auto Program

    DBA LaneWalker Model C Operating Manual · Page 19 4. Override Auto Program This menu allows the Supervisor to override the auto program selection and enter a manual program selection for the current conditioning run. To reach this menu, depress the MENU key until the following appears:...
  • Page 22 DBA LaneWalker Model C Operating Manual · Page 20 Eleven factory-preset conditioning patterns are stored in the LaneWalker’s computer memory at the time of manufacture. These preset programs may be altered in the CHANGE PROGRAM SETTINGS menu. To see a sample graph of the patterns applied by each of these programs, please see the appendix in the back of this manual.
  • Page 23 DBA LaneWalker Model C Operating Manual · Page 21 To continue in this menu, depress the NEXT key and the following screen will appear: TRAVEL DIST. This prompt will be displayed with two numbers showing the current travel distance (buff out in feet) for the conditioning program selected. To change this distance, use the UP or DOWN ARROWS.
  • Page 24 The Second Run option means that following the first application of conditioner on one lane, the LaneWalker will make a second conditioning run on the same lane before moving on to the next lane. Depress the NEXT key and the following will appear:...

  • Page 25: Change Auto Program Select

    The “real time” clock in the LaneWalker keeps track of the time of day and will run the program selected for that specific time period. The time periods are not broken down by the hour, but rather are separated into two time categories, AM and PM.
  • Page 26 DBA LaneWalker Model C Operating Manual · Page 24 The following screen will now appear: MON AM2 PRGRM#00 LANES 00 THRU 00 When this screen first appears, the current program number will flash on and off. Use the UP or DOWN ARROWS to change the program number, and depress ENTER once it has been reached.

  • Page 27: Change Lane-To-Lane Distances

    This menu allows changes to be made in the lane-to-lane distance being traveled by the LaneWalker. The distance of travel from one lane to the next is reflected in this menu as “counts”, with each count being 1/3”. For example, if the LaneWalker misses entering the next lane on-center by 1 inch, the distance count would need to be adjusted by 3.
  • Page 28 After all lane-to-lane distances have been adjusted, it is recommended to walk with the LaneWalker during the next conditioning run to re-check the distances. It is not uncommon for these distances to have to be adjusted two or three times.

  • Page 29: System Control Lino Duster

    DBA LaneWalker Model C Operating Manual · Page 27 8. System Control Lino Duster This series of screens will be used to adjust the duster unwind time. It is also possible to change the default number of lanes that a new roll of cloth will dust.

  • Page 30: Clear Maintenance Messages

    DBA LaneWalker Model C Operating Manual · Page 28 9. Clear Maintenance Messages Depress the MENU key to advance to the following screen: TO CLEAR MAINT MESG HIT MAN KEY This screen will allow the Supervisor to clear all maintenance messages that have been activated.

  • Page 31: Section V · Adjustments

    The buffing brush is factory adjusted prior to being shipped. If adjusting is needed, place the machine in operating position. Operate the LaneWalker on the lane, stopping it at a point just past the arrows. Loosen the jam nuts on the adjusting screws, along with all three adjusting blocks.

  • Page 32: Duster Cloth Counter

    LaneWalker to continue operation. D. Filling of Conditioner Tank To fill the conditioner tank, the LaneWalker should be in the upright position on a level surface. Connect the conditioner fill tube to the tank vent on the front panel of the LaneWalker.

  • Page 33: Section Vi · Maintenance

    A. Care of the Power Cord Care should be taken to see that the LaneWalker power cord is handled properly and stored correctly. Do NOT wrap the cord around the machine for storage. Some type of cord wrap or cord spool should be used for storage. This will add life to the use of the cord.

  • Page 34: Buffing Brush

    Wipe up excess dust and dirt daily. NOTE: For best operation, it is recommended that approaches be dusted before operation of the LaneWalker. Excess dust on the approach can cause lane-to-lane and hopping wheels to slip, possibly resulting in inaccurate “counts” on the approach and...

  • Page 35: Automatic Maintenance Checks

    The LaneWalker features an Automatic Maintenance program which alerts the operator as to when to perform regularly scheduled maintenance. In addition to normal daily maintenance, the LaneWalker requires inspections at 10, 50 and 100 miles of travel. Each time these distances are reached, a maintenance message will appear. These messages can only be cleared by the Supervisor once the operator has completed the required maintenance inspection.

  • Page 36: Section Vii • Dba Lanewalker Maintenance Inspections

    DBA LaneWalker Model C Operating Manual · Page 34 Section VII • DBA LaneWalker Maintenance Inspections The following pages contain the suggested maintenance to be performed at 10, 50, and 100 miles of operation. These inspections and adjustments are necessary so that the DBA LaneWalker can operate in peak condition.
  • Page 37 DBA LaneWalker Model C Operating Manual · Page 35 COMPLETE EVERY 50 MILES OF OPERATION NOTICE TO LANEWALKER OPERATORS: When the LaneWalker 50 Mile Maintenance Inspection is due, please examine the entire machine thoroughly, paying close attention to the items below. When your inspection and repairs are complete, review what has been done with your Supervisor, then have him/her clear the Maintenance Message on the LaneWalker keypad.
  • Page 38 DBA LaneWalker Model C Operating Manual · Page 36 COMPLETE EVERY 100 MILES OF OPERATION NOTICE TO LANEWALKER OPERATORS: When the LaneWalker 100 Mile Maintenance Inspection is due, please examine the entire machine thoroughly, paying close attention to the items below. When your inspection and repairs are complete, review what has been done with your Supervisor, then have him/her clear the Maintenance Message on the LaneWalker keypad.
  • Page 39 DBA LaneWalker Model C Operating Manual · Page 37 SECONDARY HOPPING DRIVE: Inspect the following for tightness Secondary drive sprocket - 1 set screw Secondary hopping wheel adjustment hub - 1 set screw Transfer drive sprocket - 1 set screw...
  • Page 40 DBA LaneWalker Model C Operating Manual · Page 38 INSPECT THE FOLLOWING FOR TIGHTNESS: Lane guide rollers (4) Lane guide roller brackets (4) Lane-to-lane caster support bolts Lane-to-lane caster wheel bolts Lane-to-lane wheel pillow blocks (4) and bolts (8) Main drive shaft pillow blocks (6) and bolts (12)

  • Page 41: Section Viii • Inputs And Outputs

    DBA LaneWalker Model C Operating Manual · Page 39 Section VIII • Inputs and Outputs The LaneWalker PC has 16 inputs (only 7 are used) and 12 outputs (all of them are used). Inputs accept data from various components in the LaneWalker, then use that information to control functions of the machine through its outputs.

  • Page 42: Inputs

    LDS begins to turn. Once two turns or “counts” have been sensed, the PC knows the LaneWalker is on the lane and then begins counting distance, as well as activating the high speed on the drive motor.

  • Page 43: Cord Holder Shut-Down Switches

    The On The Lane Switch is mounted to the right lane distance pillow block. As the LaneWalker sets down on the lane at the foul line, the lane distance shaft begins to turn and actuates the on the lane switch. This switch sends a signal to input #006 on the PC.

  • Page 44: Outputs

    2. CR1 Control Relay #1 Output #206 operates CR1, which is the Forward Relay of the Drive Motor. This relay is engaged when the LaneWalker is in a forward motion on the lane and approach. 3. CR2 Control Relay #2 Output #207 operates CR2, or Reverse Relay of the Drive Motor.

  • Page 45: Section Ix · Troubleshooting

    DBA LaneWalker Model C Operating Manual · Page 43 Section IX · Troubleshooting Problem Cause Remedy LaneWalker will not start 1) Did not depress 1) Re-start LaneWalker “ENTER” and depress “ENTER” after each prompt 2) Replace fuse 2) Fuse blown...

  • Page 46: Section X · Error Messages

    DBA LaneWalker Model C Operating Manual · Page 44 Section X · Error Messages NOTE: In most cases, restarting the LaneWalker after an Error Message can be done by simply correcting the problem and pulling the cord arm. In some instances, re-programming of the starting and ending lane numbers may be necessary.

  • Page 47: Section Xi · Worksheets

    DBA LaneWalker Model C Operating Manual · Page 45 Section XI · Worksheets A. Left-to-right travel worksheets B. Right-to-left travel worksheets C. Factory-Set Conditioning Programs & Graphs...
  • Page 48 DBA LaneWalker Model C Operating Manual · Page 46  DBA LaneWalker Lane-to-Lane Distance Worksheet Left to Right Travel - Page 1 Lane Number Counts Counts Counts 1 to 2 2 to 3 3 to 4 4 to 5 5 to 6...
  • Page 49 DBA LaneWalker Model C Operating Manual · Page 47 Left to Right Travel - Page 2 Lane Number Counts Counts Counts 24 to 25 25 to 26 26 to 27 27 to 28 28 to 29 29 to 30 30 to 31...
  • Page 50 DBA LaneWalker Model C Operating Manual · Page 48  DBA LaneWalker Lane-to-Lane Distance Worksheet Right to Left Travel - Page 1 Lane Number Counts Counts Counts 48 to 47 47 to 46 46 to 45 45 to 44 44 to 43...
  • Page 51 DBA LaneWalker Model C Operating Manual · Page 49 Right to Left Travel - Page 2 Lane Number Counts Counts Counts 25 to 24 24 to 23 23 to 22 22 to 21 21 to 20 20 to 19 19 to 18...
  • Page 52 DBA LaneWalker Model C Operating Manual · Page 50 This Page Left Blank Intentionally...

  • Page 53: Factory -Set Conditioning Programs & Graphs

    Programs and Graphs On the following pages you will find the factory-set conditioning programs for the LaneWalker Model “C”, along with graphs made from those programs. Graphs have only been made for the “full run” patterns, for example those used following a complete lane cleaning.

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