Table of Contents
Summary of Contents for CHILLY 45-M
- Page 1 INSTRUCTION MANUAL COMPACT WATER-CHILLER Chilly 45-M 16 05 0150 - 16 05 0163 WTG – QUANTOR GmbH Europa-Allee 53 D-54343 Föhren Tel: +49 (0)6502 99 995-0 Fax: +49 (0)6502 99 995-75 www.quantor.technology • info@quantor.technology...
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Page 2: Operating Instructions
OPERATING INSTRUCTIONS SAFETY / PREVENTION OF ACCIDENTS TRANSPORT INSTALLATION AND INITIAL OPERATION CARE AND MAINTENANCE FAULT DIAGNOSIS IMPORTANT INFORMATION ON WATER QUALITY PLATE HEAT EXCHANGER (OPTION) WASTE DISPOSAL APPENDIX - TECHNICAL DATA - TEMPERATURE CONTROLLER - WIRING DIAGRAM These operating instructions have to be read carefully before putting the chiller into operation. - Page 3 SAFETY / PREVENTION OF ACCIDENTS General information These operating instructions contain valuable information which has to be observed during initial start-up, operation and maintenance. Therefore these instructions are to be read by the installer and operating per- sonnel in charge, before putting the chiller into operation. All general safety instructions mentioned in this chapter and special security instructions given in other sections of this manual have to be observed.
- Page 4 SAFETY / PREVENTION OF ACCIDENTS Non-permissible operating methods The operational safety of the delivered unit is guaranteed only if the unit is properly used as intended. Limits indicated in the technical data must not be exceed Health hazards with the refrigerant The refrigerant has only a very low acute health hazard.
- Page 5 TRANSPORT The chiller may only be transported in original packaging to the site of initial operation. In case of damage the ma- nufacturer must be informed immediately. If the unit is moved to another location in a factory, all connections must be disconnected from the unit.
- Page 6 INSTALLATION AND INITIAL OPERATION Installation Prior to installation and commissioning of the chiller, please observe the following points strictly: The fresh air intake temperature may not exceed the max.ambient temperature (refer to name plate) Assure that the required quantity of air is available at air cooled chillers. Assure that the chiller hot air outlet does not warm up the environment or room excessivly.
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Page 7: Electrical Connection
INSTALLATION AND INITIAL OPERATION Electrical connection The chiller is ready for connection and is connected to a one or three phase current network (mains voltage refer to technical data). The power supply has to be connected in a right handed rotatory fi eld. In order to confi rm the correct connection the direction of rotation of the fan motor must turn in the same direction as the arrow. - Page 8 INSTALLATION AND INITIAL OPERATION Important: Prior to fi lling of the tank it is esessential to test the water quality and if required carry out watertreatment (re- fer to chapter 7). To avoid corrosion at the stainless steel evaporator, we recommend to use water with a low salt content (chloride content <...
- Page 9 INSTALLATION AND INITIAL OPERATION Start–up of chiller After successful completion of all instructions given in this chapter, the refrigerating plant is switched on by means of the main switch or master switch (if installed). The OPERATION light will light up during normal operation.
- Page 10 CARE AND MAINTENANCE General In case of irregularities occurring during operation or extraordinary noise, the chiller has to be switched off by means of the main switch or if missing over the power supply. Fluid (water) Cleanliness of the water/fl uid should be tested daily. If required, the water/fl uid has to be drained and the evaporator, tank and pump has to be rinsed or cleaned.
- Page 11 CARE AND MAINTENANCE Refi lling of fl uid Automatic refi ll (option) Automatic water feed guarantees constant level in the tank, ensure that the evaporator always remains submerged. Float valve function has to be tested regularly. Manual refi ll Ensure that the evaporator is always submerged. Water supply Larger volumes of fresh water supply may disturb the equilibrium of mixture or reduce concentration of antifreezing agent.
- Page 12 FAULT DIAGNOSIS By means of the following instructions a quick failure analysis can be made. The user can repair some failures without any assistance. Please do not hesitate in phoning the manufacturers after sale service department if assis- tance is required. Corrective maintenance of the refrigeration cycle must be performed by competent refrigeration specialists only.
- Page 13 FAULT DIAGNOSIS Fault Possible cause Repairement Refrigeration cycle A. Compressor and fan motor Refrigerant leakage - Repairement by qualifi ed running, but chiller has no refrigerant level to low refrigeration technician only cooling capacity Dirty condensor Clean condensor Ambient temp. to high Refer to technical specifi...
- Page 14 FAULT DIAGNOSIS Fault Possible cause Repairement Water cycle Pump is not pumping any water Air in the water cycle Refer to air bleeding instructions in Documentation Pump fuse defect Replace fuse Pump defect Replacement by qualifi ed techni- cian only Operating Instructions...
- Page 15 IMPORTANT INFORMATION ON WATER QUALITY In order to achieve a correct and trouble-free operation on your water chiller it is necessary to examine the water quality and, when necessary, carry out water treatment. Corrosion, furring and biological problems can occur in the water system. The following information is important for the assessment of a half-open system: - water quality - all materials having contact with the cooling water...
- Page 16 IMPORTANT INFORMATION ON WATER QUALITY For assistance regarding watertreatment please contact: GERMANY Nalco Deutschland GmbH Ludwig-Landmann-Strasse 405 D-60486 Frankfurt am Main Phone: 069-793-40 Fax: 069-793-4295 FRANCE Nalco N°5 rue Rosa Bonheur F-59290 Wasquehal Phone: 03 20 11 70 00 Fax: 03 20 11 70 70 EUROPE Nalco European Operations...
- Page 17 PLATE HEAT EXCHANGER (OPTION) Cleaning of plate exchanger Soldered heat exchanger: For the removal of lime- and rust deposits, purifying agent SWEPcip AS, RS, CS or S (according to material) is suitable. Cleaning may be performed by means of SWEP cleaning device C.I.P 90 (circulation method) or a stationary pump.
- Page 18 FOR YOUR NOTICE Operating Instructions...
- Page 19 Europa-Allee 53 Fabricant: D-54343 Föhren Produktbezeichnung: - Kühlanlage zur Rückkühlung von Flüssigkeiten - Chiller Product description: Chilly 45-M - Refroidisseur Descriptions produits Seriennummer: 16 05 0150 - 16 05 0163 Serial number: Numéro de série: Hiermit erklären wir, dass nachfolgend genannte Produkte aufgrund ihrer Konzeption, Konstruktion und Bauart in der von uns in Verkehr gebrachten Ausführung den grundlegenden Sicherheitsanforderungen der nachstehend genannten Richtlinien...
- Page 20 T E C H N I C A L D A T A S H E E T (118771) Kühlwasser-Rückkühler Typ Chilly 45-M/USA-230/1/60-M 1. GENERAL DATA Refrigerant gas: R404A Specifications: Nominal ambient air: °C Coolant temperature: °C Cooling Capacity: 1500...
- Page 21 T E C H N I C A L D A T A S H E E T (118771) Total absorbed power: 0.60 Full load current: 3.60 Nominal flow rate: m³/h 0.80 Nominal pressure rate: 3.50 5. LIQUID TANK: plastic Volume: 26.00 Outlet / inlet connections:...
- Page 22 Description of the controller Eliwell ,ST120, operation indicator 1. Switch On/Off: (Option) Push the button long (>5 seconds) to switch from operation mode „Off“ to „On“ and converse. In the mode „Off“ the display will show 2. Normal display: The actual medium temperature is displayed. 3.
- Page 23 4. Fault: As soon as one or more faults appear this will be displayed by this symbol To get the list of the existing faults displayed proceed as follows: ⇒ push 1x short is displayed ⇒ is displayed push 1x short ⇒...
- Page 24 Elektrodokumentation Electrical documentation Chilly 45-M/USA-230/1/60 Anschlußdaten Maschinentyp Technical data Type Anschlußspannung 230 V Voltage Frequenz 60 Hz frequency Steuerspannung 1 230 V control voltage 1 Steuerspannung 2 control voltage 2 Anschlußleistung 2,9 kW Total absorb power Max. Betriebsstrom 14,4 A Full load Current Max.
- Page 25 0,6 kW 3,6 A Kompressor Lüfter Pumpe Anlaufkondensator Einspeisung Betriebskondensator compressor pump start capacitor power supply run capacitor 28.04.2015 Datum Hauptstromkreise Zeichng. E0012482 Bruchhof Bearb. Main circuit Blatt Gepr. Wiebe Chilly 45-M/USA-230/1/60 Zust. Änderung Datum Name Ursp. Ers. f. Ers. d. Blatt Norm...
- Page 26 Kennbuchstabe : B collecting fault Kompressor Pumpe rückfallverzögert mit Hilfsspannung compressor pump Einstellung : 30m/50 % 28.04.2015 Datum Hauptstromkreise Zeichng. E0012482 Bruchhof Bearb. Main circuit Blatt Gepr. Wiebe Chilly 45-M/USA-230/1/60 Zust. Änderung Datum Name Ursp. Ers. f. Ers. d. Blatt Norm...
- Page 27 Sammelstörung collecting fault Magnetventil Solenoid Valve Option option 28.04.2015 Datum Hauptstromkreise Zeichng. E0012482 Bruchhof Bearb. Main circuit Blatt Gepr. Wiebe Chilly 45-M/USA-230/1/60 Zust. Änderung Datum Name Ursp. Ers. f. Ers. d. Blatt Norm...
- Page 28 3TG10 10-OAL2 SIEMENS 17891 contactor Magnetventil 21H12KOE120-UDA12230AS SFS - Fluid Systeme GmbH 32490 Solenoid Valve 28.04.2015 Datum Stückliste Zeichng. E0012482 Bruchhof Bearb. Bill of Materials Blatt Wiebe Gepr. Chilly 45-M/USA-230/1/60 Zust. Änderung Datum Name Ursp. Ers. f. Ers. d. Blatt Norm...
- Page 29 3 Lüfter ventilateur 4 HD- Pressostat hp- switch pressostat HP 6 Trockner drier déshydrateur 8 Expansionsventil expansion valve détendeur Type: Chilly 15-45-M 9 Verdampfer evaporator évaporateur 10 Thermostat thermostat thermostat 11 Fühler sensor sonde bearbeitet geprüft ZEICHN. NR.
- Page 32 Dok-ID: V0.01-xx.02.2016...
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Questions and answers
Comment corriger l'erreur E002
@ALKALY KANDE ,urgent
Pourquoi le compresseur se coupe par intermittence
The CHILLY 45-M compressor may turn off intermittently due to the Bimetal/Clixon switch shutting it down because of overheating. This can be caused by:
1. Refrigerant leakage – low refrigerant level
2. Dirty condenser
3. High ambient temperature
4. Excessive consumer capacity
These conditions lead to overheating, triggering the safety switch to turn off the compressor.
This answer is automatically generated