Related Manuals for HygroMatik WaterLine Single
Summary of Contents for HygroMatik WaterLine Single
- Page 1 Operating manual Softener devices WaterLine Single WaterLine Double WaterLine Double Plus ÁWLSDP.ENUÈ WLSDP.EN...
- Page 2 Copyright © HygroMatik GmbH [04.05.2015] WL-S/D/DP EN All rights reserved Warning! Hazardous Voltage: All work to be performed by trained personnel only. electrical installation and servicing of the electrical components of this unit to be performed by qualified electricians only. Disconnect power supply before installa-...
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Page 3: Table Of Contents
1. Introduction ........................5 1.1 Intended Use ........................5 1.2 Typographic markings ....................... 6 1.3 Documentation ........................6 2. Safety instructions ......................7 2.1 General information ......................7 2.2 Safety instructions for the installation and start-up of the softener device ......7 2.3 Safety regulations for the operation of the softener device .......... - Page 4 7. Programming of the control valve ................... 27 7.1 General information ......................27 7.2 Overview on the display and operating options for the device operator (normal operation) ......................27 7.3 Programming steps for the control valve ................28 7.3.1 Deactivating and re-activation of the valve lock ............. 28 7.4 Settings ..........................
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Page 5: Introduction
1. Introduction Dear customer, thank you very much for choosing a HygroMatik cabinet ion exchanger device (softener device). In order to operate your HygroMatik softener device safely, prop- erly and economically please carefully study this operation man- ual. Only use your HygroMatik softener device when in flawless con-... -
Page 6: Typographic Markings
Storage Please keep this operating manual in a safe place where it is accessible at all times. If you sell the product, be sure to include this manual. Please contact HygroMatik if the documentation is lost. Language versions This operating manual is available in different languages. Please contact your HygroMatik dealer or HygroMatik for details. -
Page 7: Safety Instructions
2. Safety instructions 2.1 General information The safety instructions are prescribed by law. They are intended to ensure health and safety at work and accident prevention. Warnings and safety symbols The following safety symbols are used in this manual to indicate hazard and risk warnings. -
Page 8: Safety Regulations For The Operation Of The Softener Device
• Please also consider water flow pressure in your supply situation. The allowable pressure range is 2.5 to 7.0 bar. If pressure lies above that, a pressure reducer must be installed • As a protection against water damage, a gully is recom- mended. -
Page 9: Safety Instructions For Working On Electrical Equipment
• To avoid contamination by dust or pest, the brine tank should always be closed with the appropriate cover • Even when not in use for a longer period of time, the device should remain switched on since hygienic regene- rations are run in stand-by also 2.4 Safety instructions for working on electri- cal equipment... -
Page 10: Transport
3. Transport 3.1 General Information Please note: Take care when transporting the HygroMatik sof- tener device to prevent the device and packaging from being damaged. Warning: Pressure tanks are very impact sensitive und must not be rolled. 3.2 Temporary storage Store the device in a dry and frost-free place. -
Page 11: Functionality And Device Composition
4. Functionality and device composition 4.1 Principle of operation The HygroMatik softener device makes use of the ion exchange method for replacing magnesium and calcium as well as stron- tium and barium by natrium, thus producing so called soft water. - Page 12 Soft water connection Control valve Raw water connection Regenerations waste water connection Brine tube Top nozzle Riser pipe Brine tank Riser pipe Waste water Riser pipe w. ball valve hose Overflow Pressure tank Brine filling Resin filling Inserted floor screen *) Bottom nozzle Floor drain *) Inserted floor screen only when resin capacity is 100 m...
- Page 13 expanded functionality for automatic switching between pres- sure tanks. The tank without a control valve is connected to the control valve on the other pressure tank via tubings for raw and soft water. The waste water hose is connected to a 3/4 inch elbow on the control valve.
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Page 14: Use Of Optional Chlorine Cell
4.3 Use of optional chlorine cell Periodical chlorination of the raw water feed to a softener device is meaningful in order to fight microbiological contamination in the exchangers and pipes by chemical means. For this purpose, a chlorine cell may be inserted in the brine tube by use of a t- piece connector that produces active chlorine. - Page 15 Please note: The dimensioning of the WaterLine softener device must be such that soft water demand does not exceed the soft water capacity between any two regenerations. The regeneration process is separated in the partial steps „back- wash“, „brine/slow wash“, „rinse “ and „fill“. Raw water 4.4.2.1 Backwash Under control valve regime raw water is fed bottom up through...
- Page 16 4.4.2.5 Duration of the regeneration steps Duration of the individual regeneration steps may be pro- grammed by the operator (s. chapter 7 for details). Typical rec- ommended settings are as such: Backwash: 3 - 5 mins. Brine/Slow wash: total time 45 mins. (brine is fully sucked-up in approx.
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Page 17: Brine
4.5 Brine The capacity of a WaterLine softener device is not a constant but is determined by the following factors: • Raw water quality (drinking water quality required) • Raw water hardness • Raw water hardness variations (require regular checks) •... -
Page 18: Installation
Raw water Consumer soft water Water filter System separator Sampling tap Flush tap (optional) Mounting block (optional) from softener device Principle connection of HygroMatik WaterLine softener devices by means of the optional mounting block Page 18... -
Page 19: Requirements On The Installation Site Of The Waterline Softener Device
5.4 Set-up of the WaterLine pendulum devices WL-D/DP The HygroMatik softener devices WL-D and W-DP are only par- tially preconfigured when delivered. For transportation safety reasons the second pressure tank is separatly packed. Before operating the system, the tubing between the corresponding... -
Page 20: Connecting The Control Valve To The House Water Installation
• Raw water supply must always be secured by use of a system separator according to EN DIN 1717 • A filter in the raw water pipe is indispensable in order to prevent foreign matter to be washed into the control valve possibly causing misfunctioning •... -
Page 21: Connecting The Control Valve To The Optional Mounting Block
5.5.3 Connecting the control valve to the optional mounting block After installation of the optionally available mounting block (Arti- cle no. E-5000072), water inlet and water outlet valves must be By-pass valve (open) closed in the first step and the by-pass valve must be open in Outlet valve Inlet valve (closed) -
Page 22: Connecting The Brine Tank Overflow
» Insert waste water hose into waste water elbow on con- trol valve and screw-on connecting nut hand-tight » Attach waste water hose with free outlet in order to pre- vent microbial contamination hazard » lay hose without cross-section reduction or kinks The optionally available waste water connection set (article no. -
Page 23: Start-Up
6. Start-up Warning: The system may only be started-up by qualified staff. » Close shut-off valve(s) of soft water outlet » Make fused mains connection close to installation loca- tion » Be aware that electrical connection must not be inter- rupted at any time (do not use branch circuits intended for lighting) Warning: Do not yet fill any salt into the brine tank. -
Page 24: Run Forced Regeneration
6.2 Run forced regeneration Before using the WaterLine softener device for the first time, a rinse and regeneration process of approx. 40 mins. of duration should be carried out for the a.m.reason. During this period some noise will be perceived due to the motorized valve piston movement and water flowing through the control valve and the tubing. - Page 25 Since the blending valve integrated in the control valve works not very precisely when used with a low flow rate, HygroMatik generally recommends the use of an external blending armature that works independant from pressure. When such a valve is in use, setting the mixed water hardness to „zero“...
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Page 26: Setting Of The Optional External Blendingvalve
E-5000072 ), pls follow the recommendations given in the operating instructions leaflet provided with the article. Please note: For operating HygroMatik steam humidifiers, a mixed water hardness of 4 °dH is recommended for electrode humidifiers. For operating heater humidifiers pls. contact Hygro- Matik first. -
Page 27: Programming Of The Control Valve
7. Programming of the control valve 7.1 General information Please note: If the control valve was cut from mains for a longer period of time there is a delay of about 30 secs before the con- trol piston is driven to its basic position. The display will blink showing the time-of-the-day format as a request for the time to be set. -
Page 28: Programming Steps For The Control Valve
7.3 Programming steps for the control valve Please note: Should the control valve refrain from reacting to inputs of any kind, the valve lock may be active. 7.3.1 Deactivating and re-activation of the valve lock In order to prevent any unintended setting of the control valve parameters, a valve lock can be engaged. - Page 29 Step 4: Triggering an ahead of schedule regeneration/ rinse cycle on reaching the time set for the first time This action will be executed independantly from the remaining capacity » Press the REGEN key; the display will blink „REGEN TODAY“ as an indication for the „waiting“ regeneration cycle »...
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Page 30: Maintenance
8. Maintenance 8.1 General information The HygroMatik softener device requires only very little mainte- nance by design. In order to guarantee the water quality desired, however, periodically performed checks of the device are impor- tent. Daily control of proper operation is just one activity to start with. - Page 31 Check salt tablet supply A certain amount of salt must always be detectable in the brine tank in order to ensure the availability of the 25 percent brine required for the regeneration of the exchanger resin. The latest instance for filling up the salt tablet supply is when the liquid level exceeds the salt level.
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Page 32: Periodical Inspection
8.2.2 Periodical inspection In addition to the daily checks, the activities described below should be carried out at bimonthly intervals: Check leakiness of wastewater connection on con- trol valve No wastewater to be detected on connection elbow Check filter insert of fine filter in raw water pipe and replace if contaminated or visible wear detectable Check brine consumption during regeneration as indicated by salt filling level change in brine tank. - Page 33 » Remove and clean injector screen cage (3) » Reinsert screen cage and injector and refit injector can (hand-tight only) 1 - Injector cap 2 - O - ring 3 - Injector screen cage 4 - Injector assembly Z plug 5 - Injector 6 - Service spanner wrench Check leakiness of complete device (including drain)
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Page 34: Full Maintenance
The maintenance procedure for the anual maintenance effort is decribed in a document of its own that may be received from HygroMatik upon request. 8.4 Troubleshooting Problem Possible cause... -
Page 35: Removal From Service, Storage And Recommissioning
9. Removal from service, storage and recom- missioning 9.1 Removal from service Please note: Even when the device is not used for longer peri- ods of time, it should remain switched-on since hygienic regen- erations are run in stand-by as well. Should for good cause removal from service should neverthe- less be required, the steps below must be performed. -
Page 36: Optional Chlorine Cell
10. Optional chlorine cell 10.1 Functional description and design For bacteriostatic purposes the chlorine cell produces active chlorine by electrolysation during the brining process. The chlo- rine makes contact with the ion exchanger resin and, conse- quently, sports an bactericidal effect. Chlorination is only effective during brine intake and stops automatically when slow wash or rinse is started. -
Page 37: Setting-Up The Control Device
» Attach the control device to a wall or a suitable mount. A mains socket 230VAC/50 Hz is required in the near- » Connect the other end of the electrode cable to the con- trol device 10.3 Setting-up the control device On the front panel of the control device a 4-step set screw allows for the adaptation of the chlorination extent to the resin volume used. -
Page 38: Technical Specifications
10.6 Technical specifications Control device Input voltage: 12 VAC Output voltage: 2 - 6 VDC, 350 mA Protection class: IP41 Power adapter Input voltage: 230 VAC Output voltage: 12 VAC Protection class: IP 54 Conformity: EC 23/73 and EC 336/89 Seite 38... -
Page 39: Technical Specifications
10. Technical Specifications Page 39... - Page 40 Page 40...
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Page 42: Spare Parts
11. Spare parts Article No. WL-C/S/D/DP Description E-5000046 O-ring 228 E-5000048 WS1 Spacer stack assembly E-5000050 Injector black E-5000064 Hose for WaterLine 1" IT, 700 mm, Nut 90°/1", Nut BSP E-5000066 Hardness monitoring unit E-5000068 Filter housing 1" IT, 9 3/4" - 2,5" E-5000070 Filter candle 100 µm, set of 2 pcs. - Page 43 This page intentionally left blank Page 43...
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