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Evo Power EVO3100 User Manual

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EVO3100 – EVO5000 – EVO7000 – EVO9000E

USER MANUAL

Model shown EVO9000
BEFORE USE YOU MUST READ THIS MANUAL COMPLETELY – RETAIN FOR FUTURE USE
evopower.co.uk

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  • Page 1: User Manual

    EVO3100 – EVO5000 – EVO7000 – EVO9000E USER MANUAL Model shown EVO9000 BEFORE USE YOU MUST READ THIS MANUAL COMPLETELY – RETAIN FOR FUTURE USE evopower.co.uk...

  • Page 2: Table Of Contents

    CONTENTS o’s Page N Section Description 1. SAFETY 3 - 7 2. MACHINE LAYOUT 7 - 8 3. PRE-OPERATION CHECKS 9 - 10 4. STARTING THE ENGINE - RECOIL 5. STARTING THE ENGINE - USING IGNTION KEY 6. USING THE MACHINE 11 - 12 7.

  • Page 3: Safety

    1. SAFETY. 1.1. The operator of the machine is; 1.1.1. Responsible for and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. 1.1.2. It should never be left it in a condition which would allow an untrained or unauthorised person/s to operate this machine.

  • Page 4: Safety

    1.3. Carbon Monoxide 1.3.1. Carbon monoxide is a colourless and odourless gas breathing this gas. It can cause death as well as serious long term health problems such as brain damage. 1.3.2. The symptoms of Carbon monoxide poisoning can include the following; 1.3.2.1.
  • Page 5 1.4.7. Dispose of waste fuels correctly. 1.4.8. Diesel safety. 1.4.8.1. Always fuel and defuel in well-ventilated area. 1.4.8.2. Always wear correct, suitable and fit for purpose Personal Protective Equipment (PPE), suggested items are as follows, but are not limited too. 1.4.8.3.
  • Page 6 1.4.10.6. Batteries present a risk if they become damage by the possible leaking of electrolyte. This electrolyte is an acid and can cause serious injuries. Care should be taken when working on or near them. 1.4.10.6.1. Should you come into contact with acid you should; 1.4.10.6.1.1.

  • Page 7: Machine Layout

    1.5.4.2. If AC switch turns ‘OFF’ then before resetting reduce load and keep below the rated output of the machine. Reset and add loads to within working limit of machine. 1.5.5. DO NOT Connect to the generator to mains AC sockets in your building –...
  • Page 8 Table two (Model shown EVO5000) Choke Lever Air Filter Carburettor Spark Plug Oil Filler Cap Exhaust Table Three (Model Shown EVO5000) Fuel Tap Recoil Starter Alternator Anti-Vibration Mount Air Filter Choke Lever Page 8...

  • Page 9: Pre-Operation Checks

    3.1.2. If fuel level is low – refill with sufficient fresh unleaded petrol enough to complete the task. 3.1.3. Make sure you use the fuel filter screen on the fuel filler neck. 3.1.4. Fuel tank capacities; Model/s Full EVO3100 15 Litres EVO5000 EVO7000 25 Litres EVO9000E 3.1.5.

  • Page 10: Starting The Engine - Recoil

    3.3. Earthing (Ground). 3.3.1. Always earth the generator. 4. STARTING THE ENGINE - RECOIL Before starting the engine;  Turn ‘OFF’ the AC switch.  DO NOT connect any electrical appliances to the machine. 4.1. Turn the fuel tap to ‘ON’ position. 4.2.

  • Page 11: Starting The Engine - Using Igntion Key

    5. STARTING THE ENGINE USING IGNITION KEY (EVO7000/EVO9000L models only) Before starting the engine;  Turn ‘OFF’ the AC switch.  DO NOT connect any electrical appliances to the machine. 5.1. Turn the fuel tap to ‘ON’ position. 5.2. Turn the engine switch to ‘ON’ 5.3.
  • Page 12 6.1.1. DO NOT connect any electrical appliances to the machine. 6.1.2. Select required output voltage. 6.1.3. Check the output on the Voltmeter is reading the correct voltage. 6.1.3.1. Display will read output voltage depending on the selection either 115 VAC or 230 VAC 6.1.4.

  • Page 13: Stopping The Engine

    7. STOPPING THE ENGINE The AVR can be damaged by stopping the generator under load. ALWAYS remove the load before stopping. 7.1. Turn ‘OFF’ and unplug all appliances attached to the machine. 7.2. Turn the AC switch ‘OFF’. 7.3. Turn the engine switch to the ‘OFF’ position. 7.4.

  • Page 14: Periodic Maintenance

    10. PERIODIC MAINTENANCE 10.1. Maintenance chart. Initial Pre- Every 3 Every 6 Every 12 and 1 Months Months Months Item Remark Month check or 50 or 100 or 300 or 20 Daily Hours Hours Hours Hours Check condition, Spark Plug adjust gap and clean ●...
  • Page 15 10.2. Engine Oil replacement. After engine has been run prior to changing the oil will be very hot. Wear correct PPE minimum of gloves and overalls. DO NOT allow any dust, dirt or any other debris enter oil or crankcase. 10.2.1.
  • Page 16 10.3.3. Take out the air filters elements, clean them well in paraffin and dry it. Squeeze DO NOT WRING 10.3.4. After wetting the filter elements by clean engine oil, squeeze it tight by hand. 10.3.5. Lastly, put the filter elements into the filter housing and install it securely. 10.4.
  • Page 17 10.6. Fuel Tank Filter On completion make sure fuel filler cap is secured tightly. 10.6.1. Remove filler cap. 10.6.2. Remove fuel filter and clean with solvent. 10.6.3. Wipe off and dry with a clean lint free rag. 10.6.4. Replace filter into fuel tank. 10.7.
  • Page 18 10.8. Carburettor maintenance 10.8.1. Turn fuel tap to OFF position. 10.8.2. Remove the Fuel Shut-Off solenoid by undoing the two retaining screws. 10.8.3. Remove the float bowl retaining bolt. 10.8.4. Remove bowl and make sure seal is in good condition, replace as required. 10.8.5.

  • Page 19: Troubleshooting

    11. TROUBLESHOOTING. 11.1. Engine Troubleshooting - N.B. all corrective actions should be carried out by suitably qualified person/s. Problem Cause Corrective action/s Circuit breaker is open Reset circuit breaker Poor connection or defective Engine is running, but no AC Check and repair electrical lead output is available Connected device is faulty...

  • Page 20: Storage

    12.2.5. With ignition switch OFF, use the recoil starter to turn the engine over several times. 12.2.6. Store generator in a dry well ventilated place with a cover over it. 12.2.7. The generator must remain in a level vertical position. 13. SPECIFICATIONS Model EVO3100 EVO5000 EVO7000E EVO9000E Degree of Protection...

  • Page 21: Contact Details

    14. GENPOWER CONTACT DETAILS 14.1. Postal address; Genpower Limited, Isaac Way, Pembroke Dock, Pembrokeshire, SA72 4RW, UK. 14.2. Telephone number; Office +44 (0) 1646 687880 14.3. Email contacts; Technical service@genpower.co.uk 14.4. Web site; www.evopower.co.uk Page 21...

  • Page 22: Declarations Of Conformity

    15. DECLARATIONS OF CONFORMITY 15.1. Genpower Ltd confirms that these products conform to the following CE Directives; 15.1.1. 2006/42/EC Machinery Directive 15.1.2. 2004/108/EC EMC Directive 15.1.3. 2000/14/EC Noise Emissions Directive 15.1.4. 97/68/EC NRMM Emissions Directive 15.1.5. 2006/95/EC Low Voltage Directive Page 22...
  • Page 23 NOTES Page 23...
  • Page 24 GENPOWER LTD Isaac Way, Pembroke Dock, Pembrokeshire, UK, SA72 4RW T: +44 (0) 1646 687 880 F: +44 (0) 1646 686 198 saervice@genpower.co.uk www.evopower.co.uk Page 24...

This manual is also suitable for:

Evo5000Evo7000Evo9000e

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