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  5. BLASTER 6.5
  6. Setup instructions

Baja BLASTER 6.5 Setup Instructions

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BAJA BLASTER 6.5 SET UP INSTRUCTIONS
. Remove cardboard carton from
metal frame
5. Carefully remove metal
frame
4. Remove bolts as indicated in photo
from both sides of metal frame

2. Remove operating instructions
and owners manual located on top of
Go-Kart.
3. Remove hardware box
E -
REV - A

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Summary of Contents for Baja BLASTER 6.5

  • Page 1 BAJA BLASTER 6.5 SET UP INSTRUCTIONS . Remove cardboard carton from metal frame 2. Remove operating instructions and owners manual located on top of Go-Kart. 3. Remove hardware box 4. Remove bolts as indicated in photo from both sides of metal frame 5.

  • Page 2: Parts And Hardware

    Parts and Hardware Rear bumper 6. Remove parts from crate, layout according to diagram Rear Rack Cross braces Rear tire Rear Tire Right Brush Left Brush Guard Guard Seat Left and right Nerf Nerf Nerf Bars Brace Brace Seat Cross Support Seat cover steering wheel...
  • Page 3 Tie Rod and Rear Shock Assembly 8. Attach Tie rod to spindle assembly Tie Rod Castle nut Cotter pin 9. To attach rear axle to support bar you must first remove the rear bumper NOTE: The rear guard has been removed to show Trailing arm axle support detail.This assembly must be performed with removing the rear guard.
  • Page 4 Front and Rear Wheel Assembly NOTE: The front rim is not as “Deep” as the rear rim on the side containing the air fill valve. . Attach front wheels using 4 M0 nuts Torque lug nuts to 33ft.lbs. Make sure the air fill valve is facing out.
  • Page 5 Steering Column and Steering Wheel 3. Attach steering support to frame using M0x55 bolt and M0 nut. Once assembled the steering column can be used to adjust the steering wheel height. 4. Attach top of steering support bracket to steering shaft using M0x90 bolt and M0 nut.

  • Page 6: Seat Assembly

    Seat Assembly 6. Attach seats to frame using phillips screw driver, M6x30 screws, M6 washers, rubber grommets and M6 nuts. 7. Put seat cover over seat and Rubber tie down. gromets...
  • Page 7 Nerf Bar and Front Bumper Assembly 8. Attach Nerf bar to frame and add nerf brace using M0x30 and M2-25 bolts and nuts Nerf Brace M2x25 bolt and nut M0x30 bolt and nut Nerf Bar 9. Attach front bumper to front of frame using M8x40 bolt, lockwasher and M8 nut.
  • Page 8 Front Bar Cage Assembly 20. Attach front of brush guards to frame using M2x90 bolt and M2 nut. 2. You must first remove the rear bumper before attaching the rear of brush guards to the frame. Use M2x05 bolt and M2 nut to attach.

  • Page 9: Cross Bar Assembly

    Cross Bar Assembly 22. Attach cross bar behind seat using sleeve, M2x00 bolt and Sleeve M2 nut. 23. Attach cross bar to top mounting point of brush guard using sleeve, M2x05 bolt and M2 nut.
  • Page 10 Rear Cargo Rack Assembly 24. Attach front of rear cargo rack to bar cage using M2x75 and M2 nut. 25. Attach rear of cargo rack using M0x25 bolt and M0 nut. 26. To attach Brushguard cross support you must loosen the attachments on the side of the bar cage frame.
  • Page 11 Seatbelt and Headrest Assembly 27. Attach seat belt to bar cage using M2x25 bolt and nut. Torque bolts to 39 ft.lbs. 28. Attach headrest using 6mm nut.
  • Page 12 Gas and Oil 29. Fill engine with correct amount of oil. Refer to owners manual for oil types and quantity. 30. Fill gas tank as specified in owners manual. Oil Tank Gas Tank !!WARNING!! 31. Refer to owners manual for This engine may be shipped with packing oil in proper starting instructions.