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Worcester Manuals
Boiler
GREENSTAR 30CDi Classic System ErP 41-406-37
Instruction manual
Table Of Contents - Worcester GREENSTAR 30CDi System Instruction Manual
Wall hung rsf gas-fired condensing boiler for sealed central heating systems and indirect fed domestic hot water
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Also See for GREENSTAR 30CDi System
:
Installation, commissioning and servicing instructions
(48 pages)
,
User instructions & customer care manual
(24 pages)
,
Instruction manual
(60 pages)
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Table of Contents
Installation & Servicing Instructions
2
Symbols Used In This Manual
2
Contents
3
Safety Precautions
4
If You Smell Gas
4
Installation Regulations
4
General Information
5
Standard Package
5
Specifications
5
Technical Data
6
Layout & Components
7
Cleaning Primary Systems
9
Before Cleaning The System
9
Cleaning The Primary System
9
Mains Supplies
10
Electric Supply
10
Gas Supply
10
Water Systems & Pipework
11
Plastic Pipework
11
Connections/Valves
11
Optional Internal Diverter Valve
11
Condensate Pipework
12
Pressure Relief Pipework
12
Boiler Location & Clearances
13
Compartments
13
Ventilation
13
Bathrooms
14
Plumbing Manifold
15
Connections
15
Preplumbing
15
Running Pipes Behind The Boiler
15
Flue Terminal Positions
16
Flue Options
17
Unpacking Wall Frame And Ancillary Items
18
Lifting And Carrying Precautions
18
Important Handling Instructions
18
Wall Mounting Plate Flue Opening
19
Fixing The Position Of The Wall Mounting Plate
19
Flue Outlet
19
Fixing The Pre-Plumbing Manifold
19
Unpacking The Appliance
20
Removing Outer Case
20
Fitting The Appliance Boiler Connections
21
Gas And Water Connections
21
Flue Installation
22
Horizontal Flue (60/100 Mm Diameter)
22
Measuring The Flue (Standard Flue)
22
Measuring The Flue (Extension Flue Kits)
23
Addition Of Flue Bends
23
Assembling The Flue
24
Fitting The Flue
24
Additional Notes And Reminders
24
Condensate Connection
25
Electrical (Without Diverter Valve)
26
Electrical (With Optional Diverter Valve)
27
Position Of Wired Components
28
Pre-Commissioning Checks
29
Filling The System
30
Starting The Appliance
31
Switching The Appliance On/Off
31
Water Treatment
32
Flushing (Central Heating)
32
Inhibitor (Central Heating)
32
Commissioning
33
Checking Gas Inlet Pressure
33
Setting The Boiler To Maximum
33
Measuring The Inlet Pressure
33
Finishing Commissioning
34
Replace Outer Casing
34
Installing Bottom Panel
34
Handover
34
Inspection And Service
35
Component Access
36
Adjusting Boiler Control To Service Position
36
Primary Heat Exchanger
36
Setting Boiler To Maximum
37
To Clean The Heat Exchanger
38
To Clean The Burner
39
To Check The Diaphragm In Burner Cover
39
To Clean The Condensate Trap
39
Replacement Of Parts
40
Moving Boiler Control To Service Position
40
Primary Sensor
40
Expansion Vessel
40
Gas Valve
41
Siphon
41
Access To Boiler Control Components
42
Pcb Fuse
42
Transformer/Pcb
42
Fan Assembly
43
Electrode Assembly
43
Air/Gas Manifold
44
Burner
44
Heat Exchanger
45
Diverter Valve Motor (If Fitted)
46
Diverter Valve
46
Auto Air Vent
46
Pump Head
47
Pressure Gauge
47
Drain Tap
47
Hydraulic Block
48
Ch Pressure Relief Valve
48
Setting The Gas/Air Ratio
49
Setting The C02
49
Short Parts List
50
L.p.g. Conversion
51
Code Plug
51
Fault Finding
52
Central Heating Function
53
Cylinder Heat Function
54
Protection Function
55
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