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Summary of Contents for Kelly KDS24050E
- Page 1 Kelly KDS Small Series/PM Motor Controller User’s Manual V 2.7 Kelly Small Series/PM Motor Controller User’s Manual Devices Supported: KDS24050E KDS24100E KDS24200E KDS36050E KDS36100E KDS36200E KDS48050E KDS48100E KDS48200E KDS72050E KDS72100E KDS72200E Rev.2.7 Dec.2016...
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Page 2: Table Of Contents
Kelly KDS Small Series/PM Motor Controller User’s Manual V 2.7 Content Chapter 1 Introduction ....................... 2 1.1 Overview ........................2 Chapter 2 Main Features and Specifications ..............3 2.1 General functions ....................3 2.2 Features ........................3 2.3 Specifications ......................4 2.4 Models ........................ -
Page 3: Chapter 1 Introduction
Chapter 1 Introduction 1.1 Overview This manual introduces the Kelly motor controllers’ features, their installation and their maintenance. Read the manual carefully and thoroughly before using the controller. If you have any questions, please contact the support center of Kelly Controls. -
Page 4: Chapter 2 Main Features And Specifications
Kelly KDS Small Series/PM Motor Controller User’s Manual V 2.7 Chapter 2 Main Features and Specifications 2.1 General functions (1) Extended fault detection and protection. The LED flashing pattern indicates the fault sources. (2) Monitoring battery voltage. Stop driving if the battery voltage is too high or too low. -
Page 5: Specifications
Kelly KDS Small Series/PM Motor Controller User’s Manual V 2.7 2.3 Specifications •Main Contactor Coil Drive, 2A. •5V Supply Output, 30mA. •Frequency of Operation: 16.6kHz. •Standby Current: less than 3mA. •Standard Throttle Input: 0-5 Volts(3-wire resistive pot), 1-4 Volts(hall active throttle).. -
Page 6: Chapter3 Wiring And Installation
Kelly KDS Small Series/PM Motor Controller User’s Manual V 2.7 Kelly Small DC Motor Controller Model 1 Minute Current(Amp) Continuous Current(Amp) Voltage(Volt) KDS24050E 12-24 KDS24100E 12-24 KDS24200E 12-24 KDS36050E 24-36 KDS36100E 24-36 KDS36200E 24-36 KDS48050E 24-48 KDS48100E 24-48 KDS48200E 24-48... -
Page 7: Connections
Kelly KDS Small Series/PM Motor Controller User’s Manual V 2.7 Height: 41mm mounting holes’ dimensions (dimensions in millimeters) Figure 1: 3.2 Connections 3.2.1 Front Panel of Serial or PM Motor Controller: 3 metal bars are provided for connecting to the battery and motor in the front of the controller shown as Figure 2. -
Page 8: Back Panel Of Serial Or Pm Motor Controller
Figure 4: SCI Converter A SCI port is provided to communicate with RS232 of host computer for calibration and configuration. Please note only a special provided by Kelly Controls can be used. Please use straight SCI Converter RS232 cable to connect with PC Download the free configuration software from ：... - Page 9 Kelly KDS Small Series/PM Motor Controller User’s Manual V 2.7 Figure 5: Definition of Controller’s junction (9)PWR(red): Controller power supply, usually to key switch. (1)GND(black): LED cathode and sensor return. (4)Contactor Coil Driver(green): It’s a low side driver. Please use PWR as the coil high side.
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Page 10: Standard Wiring Of Series And Pm Motor Controller
Kelly KDS Small Series/PM Motor Controller User’s Manual V 2.7 3.2.3 Standard Wiring of Series and PM Motor Controller Figure 6: Series motor controller standard wiring... - Page 11 Kelly KDS Small Series/PM Motor Controller User’s Manual V 2.7 Figure 7: PM motor controller standard wiring...
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Page 12: Installation Checkout
Kelly KDS Small Series/PM Motor Controller User’s Manual V 2.7 3.3 Installation Checkout Before operating the motor, complete the following checkout procedures. Use LED code as a reference as listed in Table 1. Caution: • Put the vehicle up on blocks to get the drive wheels off the ground before beginning these tests. -
Page 13: Chapter 4 Maintenance
Kelly KDS Small Series/PM Motor Controller User’s Manual V 2.7 Chapter 4 Maintenance There are no user-serviceable parts inside the controllers. Do not attempt to open the controller as this will void your warranty. However, periodic, exterior cleaning of the controller should be carried out. -
Page 14: Table 1: Led Codes
Kelly KDS Small Series/PM Motor Controller User’s Manual V 2.7 Table 1: LED CODES LED Code Explanation Solution No power or Check if all wires are correct. switched off Check fuse and power supply switch. Normal operating That’s great! You got solution! Over voltage error ¤... -
Page 15: Contact Us
Kelly KDS Small Series/PM Motor Controller User’s Manual V 2.7 Contact Us: Kelly Controls Home Page: http://www.kellycontroller.com E-mail: support@kellycontroller.com Phone: (01) 224 637 5092... - Page 16 Kelly KDS Small Series/PM Motor Controller User’s Manual V 2.7...
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