Cast Tec Integra Balanced Installation And User Instructions Manual

Flue manual control inset live fuel effect room sealed fire

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Integra Balanced Flue Manual Control

Inset Live Fuel Effect Room Sealed Fire

Installation and

Users Instructions

These instructions should be read by the

installer before installation and then should be

handed to the end user when the installation

is complete.

This is an official requirement and is the

responsibility of the fitter of this

appliance.

Having installed the appliance, the installer

should take the necessary steps to ensure

that the user fully understands how to operate

the appliance and is also made aware of the

fire's basic cleaning and maintenance

requirements.

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Summary of Contents for Cast Tec Integra Balanced

Page 1 Integra Balanced Flue Manual Control Inset Live Fuel Effect Room Sealed Fire Installation and Users Instructions These instructions should be read by the installer before installation and then should be handed to the end user when the installation is complete.
Page 2: Table Of Contents
CONTENTS SECTION PAGE Notes for the Installer and End User Appliance Data Appliance Dimensions Recess Dimensions Installation Requirements Terminal location Site requirements Ventilation Preparing the Outside Wall Installation Procedure - Standard 22” x 16” Installation Procedure For Decorative Cast Surround 11 Commissioning Modular Coal Layout Instructions Trouble Shooting (Gas Safe Engineer only)
Page 3: Notes For The Installer And End User
NOTES FOR THE INSTALLER AND END USER Important notes before installation This Balanced Flue product is a High Efficiency, Inset Live Fuel Effect appliance. This appliance will generate heat through both radiation and convection, using "room sealed" technology that requires no additional ventilation as it takes combustion air and deposits it's Flue gases outside the house using it's concentric flue system.
Page 4: Appliance Data
APPLIANCE DATA Gas Type and Category G20 Natural Gas Cat: Inlet Pressure 20 mbar Max. Energy Input Gross 4.5 kW Nett 4.1 kW Max. Gas Rate 0.43 m Min. Energy Input Gross 1.5 kW Nett 1.4 kW Min. Gas Rate 0.14 m Burner Pressure (Hot) High 17.6 (±0.5) mbar...
Page 5: Recess Dimensions
RECESS DIMENSIONS A - Opening Width min. 410mm max. 450mm B - Opening Height min. 560mm max. 583mm C - Recess Depth min 200mm INSTALLATION REQUIREMENTS This appliance has been designed to fit into two main categories of installation. The first is to fit into an opening created in the inner leaf of an external wall or secondly into a false chimney breast or extended fire surround built to conceal the appliance.
Page 6: Terminal Location
TERMINAL LOCATION Fig. 2 Dimension Terminal Position Minimum Directly below an opening, air brick, window etc. 600mm Directly above an opening, air brick, window etc. 300mm Horizontally to an opening, air brick, window etc. 400mm Below gutters, soil pipes or drain pipes 300mm Below eaves 300mm...
Page 7 TERMINAL LOCATION CONTINUED Neighbourhood considerations If a room-sealed gas appliance is fitted on that boundary wall, the flue terminal may extend into the neighbouring property. This may lead to a customer complaint, with allegations of trespassing and complaints of POC entering the adjacent premises.
Page 8: Site Requirements
SITE REQUIREMENTS This appliance may be installed by any of the following methods: 1. Fitting against the inside face of an external wall. A false chimney breast can then be suitably constructed or a rebated fire surround fitted to enclose the depth of the fire. If the false chimney is to be of a wooden construction, then clearances and insulation must be as for a timber constructed wall.
Page 9: Installation Procedure - Standard 22" X 16
INSTALLATION PROCEDURE FOR STANDARD 22” X 16” OPENING 1. Carefully lift the appliance out of the packaging taking care not to damage the ceramic components in the separate carton. 2. Remove the magnetic trim and store to one side to prevent any damage. 3.
Page 10 INSTALLATION PROCEDURE FOR STANDARD 22” X 16” OPENING CONTINUED ALTERNATIVE FIXING METHOD Where the drilling of the back panel is not practical, an alternative fixing method may be employed using the optional cable fixing kit provided. Drill four holes in the rear of the fireplace opening. Securely fix the four eye bolts provided using suitable Rawl plugs.
Page 11: Installation Procedure For Decorative Cast Surround
INSTALLATION PROCEDURE FOR DECORATIVE CAST SURROUND 1. Install the decorative cast surround into the fireplace opening and ensure it is fully sealed including the open area above the fire (see Fig. 7). 2. Carefully lift the fire box out of the packaging taking care not to damage the ceramic components in the separate carton.
Page 12: Modular Coal Layout Instructions
MODULAR COAL LAYOUT INSTRUCTIONS CAUTION: The coals are extremely fragile and must be handled accordingly. Gloves should be worn and any inhalation of dust should be avoided. The coals must be kept away from children at all times. Never put additional coals on the fire. Never use coals other than those originally supplied, or genuine Legend Spare Parts.
Page 13 MODULAR COAL LAYOUT INSTRUCTIONS CONTINUED 5. Finally check that all the coal pieces are ‘nested’ together correctly (Fig. 14) and a close fit is achieved on the middle joint (this will stop gas surge through the gap). Fig. 14 It is very important that all the coals are used and arranged as shown in order to achieve the desired flame picture.
Page 14: Trouble Shooting (Gas Safe Engineer Only)
TROUBLE SHOOTING (GAS SAFE ENGINEER ONLY) 1. The Piezo will not spark. Check: If the electrode is cracked or broken - Replace pilot assembly. If the HT lead is shorting out on the burner body - Locate where the short is occurring, isolate and/or re-route the lead.
Page 15: User Instructions
USER INSTRUCTIONS Please also familiarise yourself with the Notes for the Installer and End User on page 3. Never place combustible material directly in front of this appliance. Floor covering such as carpet is acceptable but must be a minimum of 300mm from the incandescent flame. Any combustible shelf must be at least 215mm above the fire trim, providing the shelf depth is 150mm or less.
Page 16: Cleaning And Maintenance
CLEANING AND MAINTENANCE Cast Tec recommend that this appliance is serviced at regular 12 monthly intervals. The flue should also be checked regularly to ensure that all products of combustion are entering the flue and there is no excessive build up of soot.