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Eclipse PE300BU Operator's Manual

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UHS Battery Burnisher
PE300BU
Operator's Manual

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Summary of Contents for Eclipse PE300BU

  • Page 1 UHS Battery Burnisher PE300BU Operator’s Manual...

  • Page 3: Instructions For Use

    Each operator must be trained in the operation of this machine before being allowed to use it. Contact Amano Pioneer Eclipse Customer Service at 1-800-367-3550 or +1-336-372-8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to request a replacement manual.
  • Page 4 ! FOR YOUR SAFETY ! DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any or other appliance. Record This Important Information Date of Purchase Purchased From Address City State Phone Contact Machine Model Machine Serial Number...

  • Page 5: Table Of Contents

    Table of Contents Quick Reference Specifications..........5 Changine Direction............14 Safety Precautions..............6 Stopping & Turning off Machine........14 Operator Responsibility............7 Operation on Inclines............14 Test for Operator-Ear Sound Pressure Level....7 Installing / Changing Burnishing Pad........14 Test for Hand Arm Vibration..........7 Dust Bag Removal............15 Machine Preparation............8 Caster Parking Brake............15 Unpacking the Machine..........8 Pad Pressure Adjustment..........15...
  • Page 6 Notes: ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________...

  • Page 7: Quick Reference Specifications

    MP450300 [30”] l Deck Belt: MP449100 [30”] l Burnish Motor Brush Kit: MP433200 l Transaxle Motor Brush Kit: MP433300 Your Authorized Amano Pioneer Eclipse Distributor: _____________________________________ Authorized Amano Pioneer Eclipse Distributor Phone Number: _____________________________ Amano Pioneer Eclipse Phone Number: +1-336-372-8080...

  • Page 8: Safety Precautions

    Amano Pioneer Eclipse DO NOT make unauthorized modifications or alterations or a Amano Pioneer Eclipse Authorized Distributor or to this machine. Amano Pioneer Eclipse assumes Service Center.

  • Page 9: Operator Responsibility

    Amano Pioneer All tests are performed in accordance with European Eclipse does not recommend use of this machine in any Machinery Directive (2006/42/EC). environment other than an indoor environment.

  • Page 10: Machine Preparation

    Machine Preparation Unpacking the Machine Machine Storage The machine is shipped boxed on a wooden pallet. To 1. Machine should be stored in a dry environment. unpack machine: 2. Store machine away from objects that may fall and damage it. 1.

  • Page 11: Connecting The Batteries

    Connecting the Batteries Installing the Skirt 1. Place the batteries in the machine oriented as 1. Lift the deck upward about 90 degrees by pulling up shown in diagram. on the front of the deck. At this point, the tilt latch will hold the deck in the pad change position.

  • Page 12: Machine Components

    Machine Components Controls and Instruments...

  • Page 13: Traction Model

    300BU Traction Model Over Current Protection 1. Key Switch - Turns the machine on/off. 1. 70A Breaker - Over current protection for the burnish motor. Push to reset. 2. Handle Lever - When the lever is engaged the machine will move forward. If the Burnish switch is 2.

  • Page 14: Onboard Battery Charger

    Onboard Battery Charger Battery Charger Controls To charge the batteries, first drive the machine to a flat, 1. Three-digit display + symbol (1), to view A=charging dry, well-ventilated area then turn the machine off. If current, U=battery voltage, h=charging time, using lead acid batteries, check the water level in all the C=charging ampere-hours (AH), E=energy used to battery cells (see Battery Maintenance section).

  • Page 15: Battery Charger Settings

    2. Peel back the corner of the display label. 3. Set the DIP switches, according to your battery pack, as shown below. If your battery pack type is not listed please call Amano Pioneer Eclipse at +1 -336-372-8080 for correct setting. Battery Charger Fault Codes...

  • Page 16: How The Machine Works

    How the Machine Works Installing / Changing Burnishing Pad The Burnish components of the machine are: 1. Make sure the Burnish Switch is OFF. l Burnish pad holder 2. Lift on the front of the deck and tilt deck into the pad change position.

  • Page 17: Dust Bag Removal

    Dust Bag Removal Pad Pressure Adjustment The machine has two dust bag options. A re-usable cloth The pad pressure is set at the factory for optimal burnish bag and a disposable paper bag. Monitor the dust bag performance in most conditions. If the pad pressure carefully and empty/change as needed.

  • Page 18: Maintenance

    Inspect Burnishing Head Assembly (30”) Inspect Deck Drive Belt (30”) Replace Drive Belt (30”) As Required These items must be performed with the proper tools and training. Contact a Amano Pioneer Eclipse Factory Certified Technician unless you have the proper equipment and mechanical proficiency.

  • Page 19: Body & Battery Cover

    Body & Battery Cover Lead Acid Batteries Sealed batteries no additional maintenance required. The body may be cleaned with a damp cloth to remove dust and scuff marks. More stubborn scuff marks on the CAUTION! When working with batteries, always wear tank exterior can be removed with a vinyl cleaner eye protection and protective clothing.

  • Page 20: Rear Casters

    Rear Casters Belt Replacement Part No: MP449100 Each of the two rear casters has two grease fittings. Lubricate each caster with a grease gun every 100 1. Place a 9/16” wrench on the bolt of the tensioner idler pulley and rotate the tensioner downward. hours of machine operation 2.

  • Page 21: Alarm Codes

    Alarm Codes (Traction Only) *Given the following alarm codes, troubleshooting should only be done by a Amano Pioneer Eclipse Factory Certified Technician. A programming handset may be required for troubleshooting. Number of Description Possible Cause Flashes The battery needs charging or there is a bad connection to the battery.

  • Page 22: Machine Troubleshooting

    Machine Troubleshooting Problem Possible Cause Remedy Breaker Tripped Push breaker button to reset Check batteries are wired together correctly via the battery connection diagram, Incorrect battery connection check the Anderson connectors are plugged together Machine will not turn on On-board battery charger plugged in Unplug the charging cord from the machine Key switch failure Check key switch is functioning and wiring to the key switch is correct...

  • Page 23: Machine Specifications

    Machine Specifications Voltage: 36VDC (Qty. 3 - 12VDC Batteries) Sound Level: < 70 dB(A) Vibration: Less than 2.5 m/s Forward Speed: 3.25 mph (5.23 km/h) Reverse Speed: 1.5 mph (2.4 km/h) Burnish Motor: 2.5 hp (1.86 kw) Permanent Magnet Transaxle: .25 hp (186 watts) Battery Charger: 36V 25A On-Board...

  • Page 24: Parts Manual

    PE300BU Battery Burnisher Parts Manual Notes: ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________...

  • Page 25: Electrical Schematic - Traction

    Electrical Schematic - Traction...

  • Page 26: Electrical Schematic - Pad Assist

    Connections - Traction...
  • Page 27 Connections - Traction (Continued) Item Ref. No. Description Item Ref. No. Description MP432200 HARNESS, MAIN, TRACTION MP223500 BATTERY, 12V, LEAD ACID MP432100 HARNESS, C.PANEL, TRACTION MP413600 BATTERY, 12V, SEALED MP426800 HARNESS, MOTOR, BURNISH MP426900 HARNESS, WIRING, TR. AXLE MP427000 HARNESS, SWITCH, TILT MP424500 TRANSAXLE, 36V, ASM.

  • Page 28: Connections - Pad Assist

    Skirt, Deck & Axle Bracket Assembly RF044600 093013...
  • Page 29 Skirt, Deck & Axle Bracket Assembly (continued) Item Ref. No. Description Item Ref. No. Description MP425200 SKIRT, 20”, ASM. NB014600 NUT, LOCK, 1/2” (20”) MP434200 SKIRT, 24”, ASM. NB067700 NUT, LOCK, 7/16” (24”) NB050600 BOLT, HEX, 1/4” X 2-1/2” MP432600 SHROUD, 20”, ASM.

  • Page 30: Main Bottom Assembly - Traction

    Main Bottom Assembly - Traction RF044400 041713...
  • Page 31 Main Bottom Assembly - Traction (continued) Item Ref. No. Description MP424400 BRACKET, AXLE, ASM. (20”) MP440800 BRACKET, AXLE, ASM. (24”) MP424500 TRANSAXLE, 36V, ASM. PG001801 BRACKET, TRANSAXLE NB6545 BOLT, HEX, 5/16” X 1” NB3265 NUT, LOCK, 5/16” BA003300 KEY, 3/16” X 1-1/2” NB018500 RING, RETAINING, 3/4”...

  • Page 32: Skirt, Deck & Axle Bracket Assembly

    Main Rear Assembly RF044100 013113...
  • Page 33 Main Rear Assembly (continued) Item Ref. No. Description Item Ref. No. Description MP422901 PLATE, MOUNT, SHOCK MP423101 PLATE, MOUNT, CHARGER MP206000 BALL, STUD, 10MM NB6035 TIE, CABLE, 1/8” X 4” NB3265 NUT, LOCK, 5/16” NB040400 SCREW, PH, #10 X 3/4” MP434500 SPRING, GAS NB006600...

  • Page 34: Main Bottom Assembly - Pad Assist

    Main Top Assembly RF049900 070914...
  • Page 35 Main Top Assembly (continued) Item Ref. No. Description Item Ref. No. Description MP423201 LEVER, HANDLE, LEFT MP414501 METER, HOUR / BATTERY MP423202 LEVER, HANDLE, RIGHT MP414600 SWITCH, ROCKER, DPST NB6390 PIN, ROLL, 1/4” X 1-1/8” MP411300 SWITCH, 36V KEY, SWITCH (NOT SHOWN) MP431401 PLATE, COVER, REAR KC4834001...

  • Page 36: Main Front Assembly

    Main Front Assembly RF044200 102813...
  • Page 37 Main Front Assembly (continued) Item Ref. No. Description Item Ref. No. Description NB039704 PIN, CLEVIS, 1/2” X 4-1/2” MP434400 SPRING, COMP., .81” ID (24”) NB025600 PIN, PRESTO, 3/32” X 1-5/8” MP448800 SPRING, COMP., .83” ID (30”) MP423301 LATCH, TILT NB9267 WASHER, FLAT, 5/16”...

  • Page 38: 30" Deck Assembly

    30” Deck Assembly RF050000 071014...
  • Page 39 30” Deck Assembly (continued) Item Ref. No. Description Item Ref. No. Description MP456700 SHROUD, 30”, ASM. MP262400 IDLER, FLAT, 3.2” MP237100 BUSHING, FLANGED, 1/2” MP449500 TENSIONER, BELT, ASM. MP318400 SWITCH, MICRO, 12V NB6042 BOLT, HEX, 3/8” X 1” NB9625 SCREW, #4 X 3/4” MP449100 BELT, K060620 NB007000...

  • Page 40: 30" Skirt, Pulley & Tensioner Assembly

    30” Skirt, Pulley & Tensioner Assembly RF050100 071014...
  • Page 41 30” Skirt, Pulley & Tensioner Assembly (continued) Item Ref. No. Description Item Ref. No. Description MP459800 SKIRT, 30”, ASM. MP448501 PLATE, MOUNT, TENSIONER NB050600 BOLT, HEX, 1/4” X 2-1/2” MP448900 IDLER, FLAT, 3.24” X 1” NB3350 WASHER, FLAT, 1/4” NB3450 WASHER, FLAT, 3/8”...

  • Page 42: Limited Warranty

    (2) Batteries warranted by battery manufacturer for one (1) year. l You will need the Machine Serial Number and the Machine (3) THREE (3) YEAR WARRANTY - For parts on the PE300BU. Model Number. Warranted to be free from defects in material and workmanship...
  • Page 44 Amano Pioneer Eclipse Corporation 1 Eclipse Rd l PO Box 909 Sparta, North Carolina 28675 l USA www.pioneereclipse.com +1-336-372-8080 1-800-367-3550 Fax +1-336-372-2913 EC Machinery Directive 2006/42/EC, EC Restriction of Hazardous Substances Directive (2011/65/EU) Harmonized Standards Applied: EN 12100-1, EN12100-2 LT070700 ©...

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