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IJ3000
Revision B
!
WARNING: Do not turn on until all plumbing and electrical connections
have been made.
!
WARNING: The flushing system contains hazardous voltage.
Disconnect power during installation.
Wear eye protection and use appropriate safety equipment when
working with ink.
!
CAUTION: Porous ink must be used with a porous flushing system.
Non-porous ink must be used with a non-porous flushing system. The
flushing system can not be converted to use a different ink type.
System components
Ink IDS3000 (identified by its two waste ports in the back of the cover)
Conditioner IDS3000 (identified by the four conditioner / ink ports in the back of the cover)
5-gallon waste cap assembly (5760-829)
Tubing and fitting kit, flushing system to four print heads (5760-830)
Ethernet hub (5760-158)
Empty 5-gallon waste pail (1301-017)
Optional kits
Tubing and fitting kit, flushing system to four additional print heads (5760-831)
Mounting Kit, required if mounting to standard 80/20 bracketry (5760-368).
CONDITIONER IDS3000
FOUR INK /
CONDITIONER
PORTS
WASTE PAIL CAP ASSEMBLY
IJ3000 Flushing System
Installation Instructions
INK IDS3000
© 2008 Illinois Tool Works Inc. All rights reserved.
Service Part Kit 5760-029
5760-029N
Page 1 of 10
TWO WASTE
PORTS
Printed in USA

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Summary of Contents for Diagraph IJ3000

  • Page 1 IJ3000 IJ3000 Flushing System 5760-029N Revision B Installation Instructions Page 1 of 10 WARNING: Do not turn on until all plumbing and electrical connections have been made. WARNING: The flushing system contains hazardous voltage. Disconnect power during installation. Wear eye protection and use appropriate safety equipment when working with ink.
  • Page 2 10. Turn on the IJ3000 controller (do not turn on the IDS’s at this time). 11. On the IJ3000 controller at the home screen, touch the Control Panel button, the System Setup button, and then the Task Options tab. Check the IDS3000 has print head flushing feature box to allow access to the flushing system screen.
  • Page 3 (If required, see manual 5760-121 for changing the IP address of the IDS3000) NOTE: The IJ3000 controller communicates with the flushing system through an Ethernet connection. Ethernet communication must be correctly connected and IP addresses set for the system to operate.
  • Page 4 IDS back to its normal operation state per Diagram A. 5. It will still be necessary to bleed the air from the lines. At the IJ3000 controller open the Print Menu and touch the Flush Print Heads button, this will display the “Flush Print Heads” screen. Open the conditioner valve by touching the OPEN button below the “Conditioner Valve”...
  • Page 5 12. Connect each print head regulator to its tee valve. 13. Go to the “Flush Print Heads” screen at the IJ3000 controller and Flush the print heads with ink (reference section “Flushing the system with ink”). This flushes the conditioner out of the regulator, regulator ink lines, and the print head.
  • Page 6 (includes all print heads on both tasks). All print heads will automatically purge at the end of the flushing sequence. 2. At the IJ3000 controller, go to the “Flush Print Heads” screen. Select the “Flush with conditioner” radio button. 3. Set the number of required cycles. The number of cycles will vary depending on how many print heads are connected, what type of print heads are connected (9 or 18-dot), and if all of the print heads are of the same type.
  • Page 7 IJ3000 IJ3000 Flushing System 5760-029N Revision B Installation Instructions Page 7 of 10 “Flush Print Heads” screen is exited before the flushing operation has been completed the flushing operation will be stopped. Manual control It is also possible to manually open valves, close valves and purge print heads from the flushing system screen.
  • Page 8 IJ3000 Flushing System IJ3000 5760-029N Page 8 of 10 Installation Instructions Revision B • When the “Flush Print Heads” screen is exited, regardless of valve state, the conditioner and waste valves will be closed and the ink valve will be opened. If a flushing operation is taking place then it will be stopped.
  • Page 9: Top View

    IJ3000 IJ3000 Flushing System 5760-029N Revision B Installation Instructions Page 9 of 10 Specifications • Size o Height: 6.5” o Width: 12.0” o Depth: 10.1” o Cable clearance: 3” from the rear of the IDS • Enclosure 9.00" o Stainless steel •...
  • Page 10 IJ3000 Flushing System IJ3000 5760-029N Page 10 of 10 Installation Instructions Revision B...