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Highway L4000G4 User Manual

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MODEL L4000G4
UNIT SERIAL NUMBER _______________________
MANUAL NUMBER: 307074-D
EFFECTIVE 11/2011
1330 76TH AVE SW
CEDAR RAPIDS, IA 52404-7052
PHONE (319) 363-8281 | FAX (319) 286-3350
www.highwayequipment.com
Copyright 2003 Highway Equipment Company, Inc.

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  • Page 1 MODEL L4000G4 UNIT SERIAL NUMBER _______________________ MANUAL NUMBER: 307074-D EFFECTIVE 11/2011 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (319) 363-8281 | FAX (319) 286-3350 www.highwayequipment.com Copyright 2003 Highway Equipment Company, Inc.

  • Page 2: Table Of Contents

    NEW LEADER L4000G4 TABLE OF CONTENTS Warranty............................... 4 Preface ................................5 Safety ................................6 Safety Decal Installation and Maintenance..................7 Safety Decal Illustrations ........................8 General Description ............................ 1 5 Dimensions & Capacities ..........................1 6 Initial Start-Up ............................1 7 Field Testing ..............................
  • Page 3 NEW LEADER L4000G4 TABLE OF CONTENTS CONTINUED Parts List ..............................34 Removable Endgate, Feedgate & Jack ....................34 Feedgate with Actuator ........................36 Mounting Angle ..........................38 #3 Pintle Chain Conveyor ........................39 #4 Belt-Over-Pintle Chain Conveyor....................40 Chain Shields ............................41 Conveyor Idler............................

  • Page 4: Warranty

    Insert Current New Leader Warranty...

  • Page 5: Preface

    We urge you to protect your investment by using genuine HECO parts and our authorized dealers for all work other than routine care and adjustments. Highway Equipment Company reserves the right to make alterations or modifications to this equipment at any time. The manufacturer shall not be obligated to make such changes to machines already in the field.

  • Page 6: Safety

    NOTE: process. The need for safety cannot be stressed strongly enough in this manual. At Highway Equipment Company, we urge you to make safety your top priority when operating any equipment. We firmly advise that anyone allowed to operate this machine be thoroughly trained and tested, to prove they understand the fundamentals of safe operation.
  • Page 7 NEW LEADER L4000G4 SAFETy CONTINUED MAINTENANCE INSTRUCTIONS 1. Keep safety decals and signs clean and legible at all times. 2. Replace safety decals and signs that are missing or have become illegible. 3. Replaced parts that displayed a safety sign should also display the current sign.
  • Page 8 NEW LEADER L4000G4 SAFETy DECALS Please Give Part No., Description 307074-D Page Rev. A & Unit Serial No.
  • Page 9 NEW LEADER L4000G4 SAFETy DECALS CONTINUED Please Give Part No., Description 307074-D & Unit Serial No. Page Rev. A...
  • Page 10 NEW LEADER L4000G4 GENERAL SAFETy RULES OPERATION SECTION 1. Before attempting 6. Stay clear of any moving to operate this unit, members, such read and be sure shafts, couplings and understand universal joints. Make operation adjustments in small maintenance steps, shutting down manual.

  • Page 11: Fasteners 2

    Replacement BC rating or larger. decals can be ordered from your dealer’s parts department or from Highway Equipment Company by calling (319) 363-8281 or 1-888-363-8006. 16. Hydraulic system and oil can get hot enough cause burns.
  • Page 12 NEW LEADER L4000G4 GENERAL SAFETy RULES MAINTENANCE SECTION 1. Maintenance includes all 7. Some parts lubrication, inspection, assemblies adjustments (other quite heavy. Before than operational control attempting adjustments such unfasten any heavy feedgate openings, part or assembly, conveyor speed, etc.)
  • Page 13 NEW LEADER GENERAL SAFETy RULES L4000G4 MAINTENANCE SECTION CONTINUED 11. When batteries being charged discharged, they generate hydrogen and oxygen gases. This combination of gases is highly explosive. DO NOT SMOKE around batteries—STAY AWAY FROM FLAME—don’t check batteries by shorting terminals as the spark could cause an explosion.
  • Page 14 NEW LEADER L4000G4 GENERAL SAFETy RULES INSTALLATION INSTRUCTIONS 1. The selection of the vehicle on which a spreader 6. Do body is to be mounted has important safety weld on aspects. To avoid overloading: v e h i c l e a.

  • Page 15: General Description

    The dual conveyors deliver material to the spinners through an adjustable metering gate at the rear of the hopper body. Orbital type hydraulic motors mounted to 6 to 1 ratio spur gear case on the L4000G4 drive the conveyor. The conveyor options include a pintle type chain joined by cross bars every (#3) link or a belt-over-chain type having parallel strands of pintle type (#4) chain joined by cross bars every other link.

  • Page 16: Dimensions & Capacities

    13’ (3.96m) 184” (467cm) 147” (373cm) 3680 (1673) (259 - 274cm) CT 14’ (4.27m) 196” (498cm) 159” (404cm) 120” (305cm) CT 3930 (1786) L4000G4 w/o With 5’ With 7’ With 7’ Insert With L4000G4 Insert Insert Insert Sideboard Option Body Length...

  • Page 17: Initial Start

    NEW LEADER L4000G4 INITIAL START-UP HEADER Refer to www.highwayequipment.com for installation instructions. Once on the website, click Customer Support, Other Manuals and Instructions, New Leader Installation Instructions. WARNING Stand clear of moving machinery. NOTE: Do not load spreader with material.

  • Page 18: Field Testing

    NEW LEADER L4000G4 FIELD TESTING HEADER The following procedure is a guide: 1. Field test over any suitable course which allows vehicle to be driven at speeds to be used while spreading. 2. Make sure unit has been properly serviced, that oil reservoir is full and gate valve under reservoir is fully open.

  • Page 19: General Operating Procedures

    5. Adjust spinner to give spread pattern desired. See G4 Spread Pattern section. 6. Set rear feedgate opening to obtain yield desired. Turn feedgate handle to adjust L4000G4 feedgate opening. 7. Make sure shut-off valve on hydraulic reservoir is fully opened.

  • Page 20: Lubrication And Maintenance

    NEW LEADER L4000G4 LUBRICATION AND MAINTENANCE HEADER PREVENTATIVE MAINTENANCE PAYS! The handling and spreading of commercial fertilizers is a most severe operation with respect to metal corrosion. Establish a frequent, periodic preventative maintenance program to prevent rapid damage to spreading equipment.

  • Page 21: Hydraulic Hose

    NEW LEADER L4000G4 LUBRICATION AND MAINTENANCE CONTINUED HEADER HYDRAULIC HOSE Hose assemblies in operation should be inspected frequently for leakage, kinking, abrasion, corrosion or other signs of wear or damage. Worn or damaged hose assemblies should be replaced immediately. Testing should be conducted in approved test stands with adequate guards to protect the WARNING operator.

  • Page 22: Bin Sensor

    Figure 1 - Spray Nozzle Chain Tension to be Measured REAR from Rear of Sill. Proper Tension: L4000G4 conveyor 36” to 40” (91cm - 102cm) Main Conveyor Figure 2 - Chain Tension Conveyor chains that are too tight will tend to stretch, causing excess sprocket wear and eventually breakage.

  • Page 23: Conveyor Belt Maintenance

    NEW LEADER L4000G4 LUBRICATION AND MAINTENANCE CONTINUED HEADER CONVEYOR BELT MAINTENANCE Standard belt for the #4 chain is moderate oil resistant that is impervious to moisture, weathering, or normal action which can be used with chemical impregnated fertilizer or oil based additives.

  • Page 24: Lubrication And Hydraulic Oil Specifications

    Extreme environments or dirty conditions may require the use of different oils. Consult your New Leader dealer or the Product Support Department at Highway Equipment Company for systems operating outside normal conditions. Ideal Oil Operating Temperature 115-158°F (46.11-70°...

  • Page 25: Lubrication And Maintenance Chart

    NEW LEADER L4000G4 LUBRICATION AND MAINTENANCE CHART HEADER Shut off all power and allow all moving parts to come to rest before performing any WARNING maintenance operation. The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance with...

  • Page 26: Troubleshooting

    NEW LEADER L4000G4 TROUBLESHOOTING HEADER • Symptom: Spinner motors do not turn when spinner control valve is in running position. See reasons 1, 2, 3, 4, 5, 7, 8 & 9. • Symptom: Spinners turn but conveyor does not run in manual mode. See reasons 6, 8, 9, 10 & 22.
  • Page 27 NEW LEADER L4000G4 TROUBLESHOOTING CONTINUED HEADER Reason: Correction: 6. Conveyor relief valve open to return line. Using relief valve testing adapter and flow meter, test valve for opening pressure. If not 2000 PSI (137.9 bar), replace relief valve. 7. Jammed or frozen spinner motors.
  • Page 28 NEW LEADER L4000G4 MULTAPPLIER COMPLETE HEADER HyDRAULIC SCHEMATIC Please Give Part No., Description 307074-D Page Rev. A & Unit Serial No.

  • Page 29: Hydraulic Schematics

    NEW LEADER L4000G4 MULTAPPLIER READy HyDRAULIC SCHEMATIC 307074-D Please Give Part No., Description Page Rev. A & Unit Serial No.
  • Page 30 NEW LEADER L4000G4 MULTAPPLIER READy HP HyDRAULIC SCHEMATIC Please Give Part No., Description 307074-D Page Rev. A & Unit Serial No.
  • Page 31 NEW LEADER L4000G4 STANDARD TORqUES NATIONAL COARSE (NC) CAPSCREWS CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD SAE GRADE 2 NO MARKINGS SAE GRADE 5 THREE MARKS - 120 DEGREES APART SAE GRADE 8 SIX MARKS - 60 DEGREES APART USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS.
  • Page 32 NEW LEADER L4000G4 NOTES THIS PAGE INTENTIONALLY LEFT BLANK! Please Give Part No., Description 307074-D Page Rev. A & Unit Serial No.

  • Page 33: Instructions For Ordering Parts 3

    Highway Equipment Company. If your claims are not being handled (by the transportation company) to your satisfaction, please call the Parts Manager at Highway Equipment Company (319-363-8281) for assistance. In the parts list the following symbols and abbreviations stand for: * - Not Shown AR –...
  • Page 34 NEW LEADER L4000G4 REMOVABLE ENDGATE, FEEDGATE & jACk HEADER 10,11 18,19,20 16,17 14,15 JACK Please Give Part No., Description 307074-D Page Rev. A & Unit Serial No.

  • Page 35: Removable Endgate, Feedgate & Jack

    NEW LEADER L4000G4 REMOVABLE ENDGATE, FEEDGATE & jACk HEADER CONTINUED ITEM PART NO. DESCRIPTION 409 SS 304 SS 86951 86951 Kit - Hardware, Includes 2-5 86773 86952 Endgate – Removable Wldmt *20128-X1 20128-X1 Cap Screw – 1/2 x 1 1/4 Gr8...

  • Page 36: Feedgate With Actuator

    NEW LEADER L4000G4 FEEDGATE WITH ACTUATOR HEADER 307074-D Please Give Part No., Description Page Rev. A & Unit Serial No.
  • Page 37 NEW LEADER L4000G4 FEEDGATE WITH ACTUATOR CONTINUED HEADER ITEM PART NO. DESCRIPTION 409 SS 304 SS 303937-AA 303937-AA Feedgate – Wldmt Actuator 30” 304 302792-AA 302792-AA Slide – Feedgate Stop LH 302792-AB 302792-AB Slide – Feedgate Stop RH 36385 36385 Bar –...

  • Page 38: Mounting Angle

    NEW LEADER L4000G4 MOUNTING ANGLE HEADER ITEM PART NO. DESCRIPTION 31856 Angle - Mounting 20131 Cap Screw - 1/2 x 2 20695 Washer – Flat 1/2 20680 Nut - Lock 1/2 81847 Angle - Mounting 81000 Spring 81848 Mounting - Bar 41762 Nut –...

  • Page 39: Pintle Chain Conveyor

    NEW LEADER L4000G4 #3 PINTLE CHAIN CONVEyOR HEADER ITEM PART NO. DESCRIPTION 97091 #3 Pintle Chain – 13’ Unit Assy 97092 #3 Pintle Chain – 14’ Unit Assy 36699 Link - Pintle Chain 88857 Bar - Cross Wldmt 36697 Pin - Pintle Chain...

  • Page 40: Belt-Over-Pintle Chain Conveyor

    NEW LEADER L4000G4 #4 BELT-OVER-PINTLE CHAIN CONVEyOR HEADER ITEM PART NO. DESCRIPTION 305614-AG Belt-Over-Chain - #4 13’ MOR 305614-AH Belt-Over-Chain - #4 14’ MOR 305646 Screw - #4BOC 1/4 x 9/16 torx Flat Head 305643 Crossbar – Wldmt 73317 Kit – Splicer Lacing Strips 23”...

  • Page 41: Chain Shields

    NEW LEADER L4000G4 CHAIN SHIELDS HEADER ITEM PART NO. DESCRIPTION 409 SS 304 SS Chain Shield – #3 Chain 97732-AB 97749-AB 13’ Unit 97732-AC 97749-AC 14’ Unit Chain Shield – #4 Chain 97836 97854 13’ Unit 97837 97855 14’ Unit...

  • Page 42: Conveyor Idler

    NEW LEADER L4000G4 CONVEyOR IDLER HEADER 10,12,13 10,12,13 ITEM PART NO. DESCRIPTION 36508 Screw – Wldmt Adjust 7895 Take-up Wldmt 79321 Take-up Wldmt SS 39110 Nut Wldmt 20925 Pin – Roll 1/4 x 1 1/2 30725 Collar – Set 1”...

  • Page 43: Conveyor Drive

    NEW LEADER L4000G4 CONVEyOR DRIVE HEADER ITEM PART NO. DESCRIPTION 86999 Shaft – Drive 6465 Bearing 88276 Sprocket 20743 Screw – Set 5/16 x 3/8 6131 Key – Square 3/8 x 1 1/2 82885 Guide – Bearing 36399 Cap Screw - 3/8 x 1 1/4 36420 Washer –...

  • Page 44: Encoder

    NEW LEADER L4000G4 ENCODER HEADER ITEM PART NO. DESCRIPTION 304946 Bracket – Rear Shaft 180 88247 Bracket – Rear Shaft 380 56263 Sleeve – Rate Sensor 303994 Encoder – 180 with Hardware 304056 Encoder – 360 with Hardware 307074-D Please Give Part No., Description Page Rev.

  • Page 45: Cover - Conveyor

    NEW LEADER L4000G4 COVER - CONVEyOR HEADER ITEM PART NO. DESCRIPTION 98560 Cover – Assy Rear 98562 Cover – Wldmt Rear Conveyor 98555 Hold-down – Cover Rear 36429 Pin – Hair 2.562 x .148 36408 Bolt – Carriage 3/8 x 1 36425 Washer –...

  • Page 46: Conveyor Chain Oiler

    NEW LEADER L4000G4 CONVEyOR CHAIN OILER HEADER 307074-D Please Give Part No., Description Page Rev. A & Unit Serial No.
  • Page 47 NEW LEADER L4000G4 CONVEyOR CHAIN OILER CONTINUED HEADER ITEM PART NO. DESCRIPTION 306061 Oiler - Chain Assy, Includes 1-30 306063 Tank – Assy, Includes 1-13 306658 Nozzle & Hose - Assy, Includes 12,13,19-29 304398 Tank – Wldmt 306657 Elbow 304409 Mount –...
  • Page 48 NEW LEADER L4000G4 CONVEyOR CHAIN OILER CONTINUED ITEM PART NO. DESCRIPTION 36399 Cap Screw – 3/8 x 1-1/4 SS 34129 Grommet – Rubber 306649 Nozzle – Mount Assy 304839 Angle – Wldmt Nozzle Mount 306650 Body – Male Nozzle Brass 306651 Strainer –...

  • Page 49: Inverted "V

    NEW LEADER L4000G4 INVERTED “V” HEADER 9,10 5,6,7,8 5,6,7,8 11,12,13 11,12,13 5,6,7,8 9,10 9,10 9,10 HIGH YIELD ASSY STANDARD (LOWER) ASSY ITEM PART NO. DESCRIPTION 409 SS 304 SS 81262 81263 Hanger – V Wldmt 82619 82623 Inverted V – 9’ (13’ - 14’ Units)

  • Page 50: Wiper Front

    NEW LEADER L4000G4 WIPER FRONT ITEM PART NO. DESCRIPTION 32446 Screw – TR HD 1/4 x 3/4 14743 Wiper – Belt, L3220G4 71656 Retainer – Belt, L3220G4 36412 Nut – Hex 1/4 307074-D Please Give Part No., Description Page Rev. A...

  • Page 51: Rear Wiper - #2 & #3 Conveyors

    NEW LEADER L4000G4 REAR WIPER - #2 & #3 CONVEyORS HEADER ITEM PART NO. DESCRIPTION 98086 Lip - Group Rear, Includes 1,2,4-10,14,15 98068 Lip – Assy Rear, Includes 1,2,4-5 304416 Wiper – Assy Rear 5,10,14,15 96744 Wiper - Spinner/Conveyor Assy, Includes 3,5,9-13 98030 Lip –...

  • Page 52: Fenders - Full Floatation Tires

    NEW LEADER L4000G4 FENDERS - FULL FLOATATION TIRES HEADER ITEM PART NO. DESCRIPTION 409 SS 304 SS 86614-X1 305097 Fender - RH, 13’ Unit 305090 305584 Fender - RH, 14’ Unit 83051-X2 305096 Fender - LH, 13’ Unit (with Tank Cutout & Light...

  • Page 53: Fenders - Super Floatation Tires

    NEW LEADER L4000G4 FENDERS - SUPER FLOATATION TIRES HEADER ITEM PART NO. DESCRIPTION 409 SS 304 SS 86614 86544 Fender - RH, 13’ Unit 86604 86620 Fender - RH, 14’ Unit 83286-X1 83302-X1 Fender - LH, 13’ Unit (with Tank Cutout & Light...
  • Page 54 NEW LEADER L4000G4 FENDERS - SUPER FLOATATION TIRES WITH HEADER 120” STRAIGHT FLARE 307074-D Please Give Part No., Description Page Rev. A & Unit Serial No.
  • Page 55 NEW LEADER L4000G4 FENDERS - SUPER FLOATATION TIRES WITH HEADER 120” STRAIGHT FLARE CONTINUED ITEM PART NO. DESCRIPTION 409 SS 304 SS 86614-X2 ------------- Fender - RH, 13’ Unit 86604-X1 ------------- Fender - RH, 14’ Unit 83286-X2 ------------- Fender - LH, 13’ Unit (with Tank Cutout)

  • Page 56: Side Boards

    NEW LEADER L4000G4 SIDE BOARDS HEADER ITEM PART NO. DESCRIPTION 98744 Side Boards - Kit (Body w/Insert) Side Board – RH Wldmt 98752 (Specify Unit Length) Side Board – LH Wldmt 98755 (Specify Unit Length) 98758 Side Board – Front Wldmt 86867 Pocket –...

  • Page 57: Side Board Mounts (Wood)

    NEW LEADER L4000G4 SIDE BOARD MOUNTS (WOOD) HEADER ITEM PART NO. DESCRIPTION 96283 Mount – Kit Side Board 96285 Mount – Wldmt Side Board 86867 Pocket – Side Board 36401 Cap Screw – 1/2 x 1 36426 Washer – Flat 1/2 36422 Washer –...

  • Page 58: Ladder

    NEW LEADER L4000G4 HEADER LADDER 15,16,17 3,12,13,14 9,10,11 15,16,17 3,13 9,10,11 TOR CONTINUED 307074-D Please Give Part No., Description Page Rev. A & Unit Serial No.
  • Page 59 NEW LEADER L4000G4 LADDER CONTINUED HEADER ITEM PART NO. DESCRIPTION 306113 Ladder - Assy Folding, Includes 1-17 306115 Ladder - Wldmt Upper 89044 Ladder - Wldmt Lower 88638 Tube - 3/4” x 11GA x 3/8” SS 73344 Bracket - Anchor...

  • Page 60: Material Divider

    NEW LEADER L4000G4 MATERIAL DIVIDER HEADER ITEM PART NO. DESCRIPTION 87108 Divider – Material Assy 87054 Divider – Wldmt 87064 Deflector – Rear Wldmt 36425 Washer – Flat 3/8 SS 36420 Washer – Lock 3/8 SS 20673 Nut – Wing 3/8 36293 Cap Screw –...

  • Page 61: Hillside Flow Divider

    NEW LEADER L4000G4 HILLSIDE FLOW DIVIDER HEADER ITEM PART NO. DESCRIPTION 86788 Bracket – Wldmt Support 82288 Panel – Hillside Divider 56879 Bracket – Clamp 56880 Angle – Clamp 34580 Cap Screw – 5/16 x 1 36424 Washer – Flat 5/16 36419 Washer –...

  • Page 62: 24" Hydraulic Fans

    NEW LEADER L4000G4 24” HyDRAULIC FANS HEADER ITEM PART NO. DESCRIPTION 305946 24” Hydraulic Fan Assy 1/4” Disc, Includes 1-45 305947 24” Hydraulic Fan Assy, Includes: 1-45 87105 Disc - Assy RH, Includes: 32,34-37, 39-40 87106 Disc - Assy LH, Includes: 33-36, 38-40 87105-X2 Disc - Assy RH 1/4”, Includes: 32,34-37, 39-40...
  • Page 63 NEW LEADER L4000G4 24” HyDRAULIC FANS CONTINUED HEADER ITEM PART NO. DESCRIPTION 39016 Nut – Lock 1/2 36401 Cap Screw - 1/2 x 1 36398 Cap Screw - 3/8 x 1 36425 Washer – Flat 3/8 36420 Washer – Lock 3/8 36414 Nut –...

  • Page 64: 24" Hydraulics Fans W/Actuator

    NEW LEADER L4000G4 24” HyDRAULICS FANS W/ACTUATOR HEADER 307074-D Please Give Part No., Description Page Rev. A & Unit Serial No.
  • Page 65 NEW LEADER L4000G4 24” HyDRAULICS FANS W/ACTUATOR CONTINUED HEADER ITEM PART NO. DESCRIPTION 305595 24” Hydraulic Fan Assy, Includes 1-53 305596 24” Hydraulic Fan Assy 1/4” Disc, Includes 1-54 87106 Fan – LH Assy, Includes 27,28,30-34 87105 Fan – RH Assy, Includes 26,28,29,31-34...
  • Page 66 NEW LEADER L4000G4 24” HyDRAULICS FANS W/ACTUATOR CONTINUED HEADER ITEM PART NO. DESCRIPTION 25871 Fin – LH Wldmt 20004 Cap Screw – 1/4 x 7/8 20676 Nut – Lock 1/4 20034 Cap Screw – 5/16-18 x 3/4 20035 Cap Screw - 5/16 x 7/8 (1/4” disc) 20677 Nut –...

  • Page 67: Spinner Sensor

    NEW LEADER L4000G4 SPINNER SENSOR HEADER ITEM PART NO. DESCRIPTION 97310 Sensor – Kit Spinner 89011 Sensor – Assy 89009 Cable – Sensor Extension 86672 Bracket 42448 Cap Screw – 1/4 x 1-1/2 SS 36393 Cap Screw – 1/4 x 3/4 SS 36423 Washer –...

  • Page 68: Spinner Guard & Shield

    NEW LEADER L4000G4 SPINNER GUARD & SHIELDS HEADER Guards are intended to reduce hazard of entanglement with machinery and injury. All WARNING guards must be installed per this drawing before spreader is put into operation. 307074-D Please Give Part No., Description Page Rev.
  • Page 69 NEW LEADER L4000G4 SPINNER GUARD & SHIELDS CONTINUED HEADER ITEM PART NO. DESCRIPTION 87066-X1 Guard – Center Section Wldmt 87027-X1 Guard – RH Wldmt 87031-X1 Guard – LH Wldmt 36398 Cap Screw - 3/8 x 1 36425 Washer – Flat 3/8 36420 Washer –...

  • Page 70: Reservoir

    NEW LEADER L4000G4 RESERVOIR 307074-D Please Give Part No., Description Page Rev. A & Unit Serial No.
  • Page 71 NEW LEADER L4000G4 RESERVOIR CONTINUED ITEM PART NO. DESCRIPTION 305054 Hydraulic Tank Assy 306080 Hydraulic Tank Assy 304 305050 Tank – Hydraulic Wldmt 306074 Tank - Hydraulic Wldmt 304 88838 Filter – Return, Includes 3-6 306772 O-Ring - Cover Filter...

  • Page 72: Reservoir W/Cooler

    NEW LEADER L4000G4 RESERVOIR W/COOLER HEADER 307074-D Please Give Part No., Description Page Rev. A & Unit Serial No.
  • Page 73 NEW LEADER L4000G4 RESERVOIR W/COOLER CONTINUED HEADER ITEM PART NO. DESCRIPTION 305751 Reservoir – Mount Assy , Includes: 1-27 306082 Reservoir – Mount Assy 304, Includes 1-27 305533 Cooler Tank Assy, Includes 1-21,27 306081 Cooler Tank Assy 304, Includes 1-21,27...

  • Page 74: Hydraulics

    NEW LEADER L4000G4 STANDARD HyDRAULICS HEADER LEFT HAND HYDRAULICS NOTE: MultApplier Complete with PWM Valve Shown RIGHT HAND HYDRAULICS 307074-D Please Give Part No., Description Page Rev. A & Unit Serial No.
  • Page 75 NEW LEADER L4000G4 STANDARD HyDRAULICS CONTINUED HEADER ITEM PART NO. DESCRIPTION 306290 Valve, Assy SFP 40 GPM, Includes 68-74 29803 Fitting - 16-16 070120 300033 Clamp - Tubing Twin 1” 29807 Fitting - 16-16 070321 86557 Clamp - Tube 1”...
  • Page 76 NEW LEADER L4000G4 STANDARD HyDRAULICS CONTINUED HEADER ITEM PART NO. DESCRIPTION 305917 Hose - Assy 1-1/4” x 50-1/2” 2CB 82599 Hose - Assy 1” x 42” 2CB Return 29766 Fitting - 6-6 070102 302436 Tube - Assy 1” OD x 14-3/8”...
  • Page 77 NEW LEADER L4000G4 STANDARD HyDRAULICS CONTINUED HEADER ITEM PART NO. DESCRIPTION 29803 Fitting - 16-16 070120 29850 Fitting - 16-16-16 070432 29806 Fitting - 16-16 070321 302449 Fitting - 16-16 Non Standard 302160-AB Valve - Check 1” 29807 Fitting - 16-16 070221...

  • Page 78: Hi-Performance Hydraulics

    NEW LEADER L4000G4 HI-PERFORMANCE HyDRAULICS HEADER LEFT HAND HYDRAULICS NOTE: MultApplier Ready with PWM Valve Shown RIGHT HAND HYDRAULICS 307074-D Please Give Part No., Description Page Rev. A & Unit Serial No.
  • Page 79 NEW LEADER L4000G4 HI-PERFORMANCE HyDRAULICS CONTINUED HEADER ITEM PART NO. DESCRIPTION 305050 Tank - Hydraulic Wldmt 306080 Tank - Hydraulic Wldmt 304 306291 Valve - Assy SFP 25 GPM, Includes 68-76 305900 Tube - 3/4” OD x 84-1/2” Assy 304 13’ Unit 305901 Tube - 3/4”...
  • Page 80 NEW LEADER L4000G4 HI-PERFORMANCE HyDRAULICS CONTINUED HEADER ITEM PART NO. DESCRIPTION 86556 Plate - Cover Hyd Tube Clamp 34865 Cap Screw - 1/4-20NC x 2-1/4 SS 36423 Washer - Flat 1/4 SS 42034 Nut - Lock 1/4-20 SS 302097 Washer - Step...
  • Page 81 NEW LEADER L4000G4 HI-PERFORMANCE HyDRAULICS CONTINUED HEADER ITEM PART NO. DESCRIPTION 29791 Fitting - 12-12-12 070428 29788 Fitting - 12-12 Non Standard 29835 Fitting - 12-16 070120 98705 Valve - Relief Soft Start 34750 Fitting - 16-16-16 070429 56269 Fitting - 12-16 070320...

  • Page 82: Pump Hydraulics

    NEW LEADER L4000G4 PUMP HyDRAULICS HEADER 307074-D Please Give Part No., Description Page Rev. A & Unit Serial No.
  • Page 83 NEW LEADER L4000G4 PUMP HyDRAULICS CONTINUED HEADER ITEM PART NO. DESCRIPTION 86664 Pump - 3.85 CID Hydraulic Direct Mount 86665 Pump - 4.38 CID Hydraulic Direct Mount 304424 Pump – 4.46 CID (Front section) * 300493 Gasket – Paper Pump * 300492 Cover –...

  • Page 84: Spinner Hydraulics

    NEW LEADER L4000G4 SPINNER HyDRAULICS HEADER ITEM PART NO. DESCRIPTION 304948 Motor - Assy LH Style II, Includes 1,5,8-10 304949 Motor - Assy RH Style II, Includes 1,9-11 305950 Motor – Spinner 71781 Valve – Flow Divider 34810 Adapter 29840 Adapter - 90°...

  • Page 85: Bin Sensor

    NEW LEADER L4000G4 BIN SENSOR HEADER ITEM PART NO. DESCRIPTION 98788-AA Sensor Kit - Bin Level Single, Includes 1 & 2 98788-AB Sensor Kit - Bin Level Dual, Includes 1,2,4 & 5 304687-AB Sensor Kit - Bin Level 102’, Includes 1,3,4 & 5 98787-AB Lead - 18”...

  • Page 86: Gear Case - Dual Pinion

    NEW LEADER L4000G4 GEAR CASE - DUAL PINION HEADER ITEM PART NO. DESCRIPTION 37985 Gearcase 6:1 82459 Motor - Hydraulic 14.1 CID 20129 Cap Screw - 1/2 x 1-1/4 20714 Washer - Lock 1/2 29778 Adapter - Reducing 29773 Adapter - Elbow...
  • Page 87 NEW LEADER L4000G4 GEAR CASE - 2000 SERIES MOTORS HEADER RETURN PRESSURE ITEM PART NO. DESCRIPTION 37985 Gearcase 6:1 74524 Gasket 34650 Spacer 56261 Motor- Hydraulic 2000 Series 6.2 CID 305098 Cap Screw Sockethead - 1/2 x 1-3/4 30227 Washer Sockethead - Lock 1/2...
  • Page 88 NEW LEADER L4000G4 GEAR CASE ASSy HEADER ITEM PART NO. DESCRIPTION 37985 Gear Case – Assy Dual Pinion 304268-AB Parts – Service, Includes 1–17 304557 Housing – Outboard 304558 Housing – Inboard 304561 Gear – Pinion 11 Tooth 304562 Gear – Driven 67 Tooth...

  • Page 89: Gear Case Breather Tube

    NEW LEADER L4000G4 GEAR CASE BREATHER TUBE ITEM PART NO. DESCRIPTION 306890 Tube - Group Breather Gear Case 306891 Fitting - 4-2 630202K 9005-0-7761 Tubing - 1/4” OD Air Brake Black 307074-D Please Give Part No., Description Page Rev. A...

  • Page 90: Control Valve

    NEW LEADER L4000G4 CONTROL VALVE HEADER PWM VALVE PWM CONTROL MANUAL VALVE 307074-D Please Give Part No., Description Page Rev. A & Unit Serial No.
  • Page 91 NEW LEADER L4000G4 CONTROL VALVE CONTINUED HEADER ITEM PART NO. DESCRIPTION 38576 Valve - Flow Control, Includes: 2-14 38576-X4 Valve - Flow Control Electric Actuated Includes: 7, 9-22 43116 Scale 29887 O-Ring 53962 Spool - Rotary 53963 Ring - Snap...

  • Page 92: Spinner Motor

    NEW LEADER L4000G4 SPINNER MOTOR HEADER 307074-D Please Give Part No., Description Page Rev. A & Unit Serial No.
  • Page 93 NEW LEADER L4000G4 SPINNER MOTOR CONTINUED HEADER ITEM PART NO. DESCRIPTION 306093 Shaft Assy - Output Includes: 1-8, 20, 21 72548 Kit - Seal, Includes: 3, 4, 20 & 27 305950 Motor - Hydraulic 306088 Shaft - Output 306091 Ring - Retainer...

  • Page 94: Conveyor Motor 1 1/4

    NEW LEADER L4000G4 CONVEyOR MOTOR 1-1/4” HEADER 307074-D Please Give Part No., Description Page Rev. A & Unit Serial No.
  • Page 95 NEW LEADER L4000G4 CONVEyOR MOTOR 1-1/4” CONTINUED ITEM PART NO. DESCRIPTION 82459 Motor - Hydraulic, 1 1/4” Standard 30665 Cap Screw 73471 Seal 73555 Flange - Mounting (Used on 82459) 73556 Flange - Mounting (Used on 82462) 73473 Seal 73474 Seal - “O”...

  • Page 96: Decals

    NEW LEADER L4000G4 HEADER DECALS 307074-D Please Give Part No., Description Page Rev. A & Unit Serial No.
  • Page 97 Decal - Important Hyd. Oil (Cooler not installed) * 31740 Paint - Touch Up, White 87109 Decal - G4 306151 Decal - L4000G4, Black 87122 Decal - G4 Black/Red 87129 Decal - G4 Black/White 87164 Decal - New Leader, Black...

  • Page 98: Gauge Kit

    NEW LEADER L4000G4 GAUGE kIT *Note: 306797 Assy Shown 307074-D Please Give Part No., Description Page Rev. A & Unit Serial No.
  • Page 99 NEW LEADER L4000G4 GAUGE kIT CONTINUED ITEM PART NO. DESCRIPTION 306797 Gauge - Kit 5000 PSI Dual, Includes Items 1-6 304949 Gauge - Kit 5000 PSI Single, Includes Items 1-15 304950 Gauge - Kit 3000 PSI, Includes Items 1-7 76044 Gauge - Hyd.

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