Governors America EDG5500 Manual

Electronic digital governor

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1

INTRODUCTION

GAC's EDG5500 digital governor is designed to regulate engine speed on diesel
and gaseous-fueled engines. The EDG system is a suitable replacement for any
mechanical governor system that needs flexibility, precision, or accurate control
of governed speed. The EDG is designed for industrial engine applications from
generator sets, and mechanical drives, to pumps or compressors.
Computer
With the use of GAC's Quikset Display, the EDG5500 requires no computer or
internet connection.
2

SPECIFICATIONS

PERFORMANCE

Isochronous Operation
Speed Range / Governor
Idle Adjust
Droop Range
Speed Trim
INPUT / OUTPUT
Supply
Polarity
Power Consumption
Speed Sensor Signal
Actuator
Load Share/Synchronizer
Input
Reverse Power Protection
Transient Voltage Protection
ENVIRONMENTAL
Ambient Temperature
Relative Humidity
All Surface Finishes
CE Rated
Dimension
Weight
Mounting
Vibration
Shock
Testing
COMPLIANCE / STANDARDS
Agency
Communications
Electronic Digital Governor
Internet Connection
± 0.25%
400Hz - 10 KHz
(200-5000 RPM w/120 tooth flywheel) cont.
Full Range
1 - 5% regulation
Programmable 0-100%, (default = 5%)
12-24 VDC Battery Systems (7.0 to 33 VDC)
Negative Ground
70mA max. continuous plus actuator current
1.0-120 VRMS
8-10 Amps Continuous
0-10 VDC ( 5V nominal, reversed, 100Hz / V )
Yes
60V
-40° to 85°C (-40 to 180°F)
up to 95%
Fungus Proof and Corrosion Resistant
EN55011, EN50081-2, EN50082-2
PHYSICAL
See Section 3 "Installation"
1.8 lbs. (820 grams)
Any position, Vertical Preferred
RELIABILITY
7G, 20-100 Hz
20G Peak
100% Functional Testing
CE and RoHS Requirements
SAE J1939 (Option)
EDG5500
With Quikset Display
3

INSTALLATION

[144]
5.67
[127]
5.00
4

WIRING

TERM.
DEFINITION
A
B
C
Magnetic Pickup (+)
D
Mag Pickup Ground
E
F
G
H
J
Variable Speed Input
K
L
M
N
P
1. Shielded cable should be used for all external connections to the EDG
control. One end of each shield, including the speed sensor shield, should
be grounded to a single point on the EDG case.
1
Vertical orientation allows for
the draining of fluids in moist
environments.
Mount in a cabinet, engine
enclosure, or sealed metal box.
Avoid Extreme Heat
[151]
5.94
[127]
[7]
5.00
4X
0.27
* Keep reading for diagrams and/or additional notes
GAUGE
Actuator (+)
#16 AWG
Actuator (-)
#16 AWG
#20 AWG
* Twist wires 14 turns per foot
#20 AWG
Battery (-)
#16 AWG
A 15 amp fuse must be installed in the
Battery (+)
#16 AWG
positive battery lead to protect against
any overload or short circuit
Ground Signal
#16 AWG
* Variable speed/trim input & switches
Not Used
* 5K Ω Resistive Potentiometer
#20 AWG
Droop Select
#16 AWG
* Active when connected to Term. G
Idle Select
#16 AWG
* Active when connected to Term. G
* Load sharing / synchronizing, 5V
Aux Input
#20 AWG
nominal (0-10V), reverse ramp
CAN L
#20 AWG
* Twist Wires 14 turns per foot.
CAN H
#20 AWG
RECOMMENDATIONS
EDG5500 Electronic Digital Governor 6.15
© 2015 Copyright All Rights Reserved
[mm]
Dimensions:
in
NOTES
Not polarity dependent
PIB 4145 G

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Summary of Contents for Governors America EDG5500

  • Page 1 Mount in a cabinet, engine enclosure, or sealed metal box. Avoid Extreme Heat Internet Connection Computer [151] With the use of GAC’s Quikset Display, the EDG5500 requires no computer or 5.94 internet connection. [127] 5.00 SPECIFICATIONS 0.27...
  • Page 2 WARNING Loss of Magnetic Pickup Sensing If the EDG5500 detects no input from the magnetic pickup, the EDG will set the actuator to 0V and set the speed to 0 RPM. After the EDG has detected loss of magnetic pickup, the display will flash the RPM along with the Warning Indica- tor.
  • Page 3 GAIN - RATED SPEED & IDLE SPEED Increase this parameter until instability develops. Then, gradually decrease this parameter until stability returns. The EDG5500 is equipped with two separate gains, one for rated NOTE GAIN Finally, decrease this parameter one increment further to en- speed, the other for idle speed.
  • Page 4 SPEED or IDLE parameter set imcorrectly CRANK or START FUEL set incorrectly 1.0 - 2.0V DC Short/open in actuator wiring While Cranking Defective speed control Defective actuator, see Actuator Troubleshooting EDG5500 Electronic Digital Governor 6.15 PIB 4145 G © 2015 Copyright All Rights Reserved...
  • Page 5 Check SPEED, IDLE, GAIN, START FUEL, and CRANK 720 Silver Street, Agawam, MA 01001 USA GAC@governors-america.com www.governors-america.com EDG5500 Electronic Digital Governor 6.15 PIB 4145 G © 2015 Copyright All Rights Reserved...

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