Table of Contents
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Service
Manual
Fastrac
3170, 3170 Plus
3190, 3190 Plus
3200, 3200 Plus
3220, 3220 Plus
3230, 3230 Plus
Published by the
TECHNICAL PUBLICATIONS DEPARTMENT
of
JCB SERVICE LTD;
World Parts Centre,
Waterloo Park
Uttoxeter, Staffordshire
ST14 7BS
Publication No. 9803/8030
Issue 9
General Information
Care & Safety
Routine Maintenance
Optional Equipment
Body & Framework
Electrics
Controls
Hydraulics
Transmission
Brakes
Steering
Suspension
Engine
1
2
3
A
B
C
D
E
F
G
H
S
T
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Table of Contents
Related Manuals for jcb Fastrac 3170
Summary of Contents for jcb Fastrac 3170
- Page 1 3190, 3190 Plus Hydraulics 3200, 3200 Plus 3220, 3220 Plus Transmission 3230, 3230 Plus Brakes Published by the TECHNICAL PUBLICATIONS DEPARTMENT Steering JCB SERVICE LTD; World Parts Centre, Waterloo Park Uttoxeter, Staffordshire ST14 7BS Suspension Publication No. 9803/8030 Issue 9 Engine...
- Page 2 Introduction This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training by JCB Technical Training Department. These personnel should have a sound knowledge of workshop practice, safety procedures, and general techniques associated with the maintenance and repair of hydraulic earthmoving equipment.
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Page 3: Table Of Contents
Section 1 General Information Section 1 Contents Page No. Machine Identification Plate 1 - 1 Typical Vehicle Identification Number (VIN) 1 - 1 Unit Identification 1 - 1 Torque Settings Introduction - Zinc Plated Fasteners and Dacromet Fasteners 2 - 1 Zinc Plated Fasteners 2 - 2 Dacromet Fasteners... -
Page 4: Typical Vehicle Identification Number (Vin)
The serial number of each major unit is also stamped on the unit itself as shown below. If a major unit is replaced by a JCB 23 8 40 X 6 XXXXXXX new one, the serial number on the plate will be wrong. Either stamp the new number of the unit on the identification plate, or simply stamp out the old number. -
Page 5: Torque Settings
Zinc and Yellow plated bolt. Note: All bolts used on JCB machines are high tensile and must not be replaced by bolts of a lesser tensile specification. Note: Dacromet bolts, due to their high corrosion resistance are used areas where rust could occur. Dacromet bolts are only used for external applications. -
Page 6: Zinc Plated Fasteners
Section 1 General Information Section 1 2 - 2 Torque Settings 2 - 2 Zinc Plated Fasteners (golden finish) Use only where no torque setting is specified in the text. Values are for dry threads and may be within three per cent of the figures stated. -
Page 7: Dacromet Fasteners
Section 1 General Information Section 1 2 - 3 Torque Settings 2 - 3 Dacromet Fasteners (mottled silver finish) Use only where no torque setting is specified in the text. NOTE: DACROMET FASTENERS ARE LUBRICATED AS PART OF THE PLATING PROCESS: DO NOT LUBRICATE. Metric Grade 8.8 Bolts Bolt size Torque Settings... - Page 8 3 lbf ft: 22 8.8 grade bolts: Nm: 200 kgf m: 20 lbf ft: 148 10.9 grade bolts (all bolts with JCB Threadlocker and Sealer and with spacer fitted at bolt B): Nm: 300 kgf m: 30 lbf ft: 220...
- Page 9 Section 1 General Information Section 1 2 - 5 Torque Settings 2 - 5 Dacromet Fasteners (mottled silver finish) - List of Torque Settings (continued) Location: Gearbox Crossmember Location: Left Hand Pannier Step Location: Rear Anti-Roll bar mounting Nm: 200 kgfm: 20 lbf ft: 148 Nm: 47.5...
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Page 10: Sealing And Retaining Compounds
A medium strength sealant suitable for all sizes of gasket flanges, and for hydraulic fittings of 25-65 mm diameter. 4102/1212 JCB High Strength Threadlocker A high strength locking fluid for use with threaded components. 4102/0551 Gasketing for all sizes of flange where the strength of the joint is important. -
Page 11: Service Tools Numerical List
Connector Pipe 7 - 1 1612/0006 Adapter 7 - 1 892/00298 Fluke Multimeter 6 - 1 4101/0251 JCB Threadlocker and Sealer 3 - 1 892/00311 Brake Test Kit 8 - 4 4101/0451 JCB Threadlocker 3 - 1 892/00312 Dummy End Plate... - Page 12 Section 1 General Information Section 1 4 - 2 4 - 2 Service Tools Numerical List (continued) Page No. 992/12600 Static Oven 5 - 1 992/12800 Cut-out Knife 5 - 2 992/12801 'L' Blades 5 - 2 993/45400 Torque Multiplier 8 - 1 993/55700 Direct Glazing Kit...
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Page 13: Service Tools
Section 1 General Information Section 1 5 - 0 5 - 0 Service Tools Section A - Optional Equipment 1 992/09000 Peg spanner for piston head of front hitch ram (including 2 pairs of pegs) 2 992/09003 Replacement pegs for 7.5 mm holes 3 992/09004 Replacement pegs for 10 mm holes 197220... -
Page 14: Body And Framework
Cartridge Gun - hand operated - essential for the polyurethane adhesives. application of sealants, polyurethane materials etc. JCB part number - 4104/1310 (454g; 1lb tub) JCB part number - 892/00845 S186250 12V Mobile Oven - 1 cartridge capacity - required to pre-heat adhesive prior to use. - Page 15 'L' Blades - 25mm (1in.) cut - replacement blades for wire (below) to cut out broken glass. cut-out knife (above). JCB part number - 892/00846 JCB part number - 992/12801 (unit quantity = 5 off) S186330 S186360 Braided Cutting Wire - consumable heavy duty...
- Page 16 - also used to re-install glass in rubber glazing set clearance between glass edge and cab frame. because metal tools will chip the glass edge. JCB part number - 926/15500 JCB part number - 892/00847 (unit quantity = 500 off)
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Page 17: Electrics
Section 1 General Information Section 1 6 - 1 6 - 1 Service Tools Section C - Electrics Electrical Test Equipment 1 892/00283 Tool Kit Case 2 892/00281 AVO Meter 3 892/00286 Surface Temperature Probe 4 892/00284 Microtach Digital Tachometer 5 892/00282 100 Amp Shunt - open type 6 892/00285 Hydraulic Oil Temperature Probe 7 892/00298 Fluke 85 Multimeter... - Page 18 Section 1 General Information Section 1 6 - 2 6 - 2 Service Tools (continued) Section C - Electrics (continued) 721/00664 Connecting Lead - Wingst 892/01066 Combination Lead (alternative to 721/00664) A406950 9803/8030 Issue 2*...
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Page 19: General
Section 1 General Information Section 1 7 - 1 7 - 1 Service Tools Section E - Hydraulics Hydraulic Circuit Pressure Test Kit 892/00253 Pressure Test Kit 892/00201 Replacement Gauge 0-20 bar (0-300 lbf/in 892/00202 Replacement Gauge 0-40 bar (0-600 lbf/in 892/00203 Replacement Gauge 0-400 bar (0-6000 lbf/in 892/00254... - Page 20 Section 1 General Information Section 1 7 - 2 7 - 2 Service Tools (continued) Section E - Hydraulics (continued) S193850 Hand Pump Equipment 892/00223 Hand Pump 892/00137 Micro-bore Hose 1/4 in BSP x 5 metres 892/00274 Adapter 1/4 in BSP male x 3/8 BSPT male 892/00262 Test Point on 1/4 in BSP male x 1/4 BSP 197210...
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