DMS FX4C Installation Instructions Manual

Direct expansion fan coil units for puronr refrigerant sizes 018 to 060

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FX4C
FY4A
NOTE: Read the entire instruction manual before starting the

installation.

TABLE OF CONTENTS

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SAFETY CONSIDERATIONS

Improper
installation,
adjustment,
maintenance, or use can cause explosion, fire, electrical shock, or
other conditions which may cause personal injury or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory- -authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with kits or accessories when installing.
Follow all safety codes. Wear safety glasses and work gloves. Use
quenching cloth for brazing operations. Have fire extinguisher
available. Read these instructions thoroughly and follow all
warnings or cautions attached to the unit. Consult local building
codes and National Electrical Code (NEC) for special
requirements.
Recognize safety information. This is the safety- -alert symbol
. When you see this symbol on the unit and in instruction
manuals, be alert to the potential for personal injury.
Understand
the
signal
words
CAUTION, and NOTE. These words are used with the
safety- -alert symbol. DANGER identifies the most serious
hazards which will result in severe personal injury or death.
WARNING signifies hazards which could result in personal
injury or death. CAUTION is used to identify unsafe practices
Installation Instructions
PAGE
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alteration,
service,
DANGER,
WARNING,
Direct Expansion Fan Coil Units
which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions which
will result in enhanced installation, reliability, or operation.
!
1
1
ELECTRICAL SHOCK HAZARD
1
Failure to follow this warning could result in personal
1
injury or death.
1
Before installing or servicing unit, always turn off all power
to unit. There may be more than 1 disconnect switch. Turn
2
off accessory heater power, if applicable.
6
6
10
Models FX4C and FY4A are designed for flexibility and can be
10
used for upflow, horizontal, or downflow (kit required) and
manufactured and mobile home applications. These units are
10
designed to meet the low air leak requirements currently in effect.
11
Because of this, the units need special attention in the condensate
13
pan and drain connection area and when brazing tubing. These
units are designed specifically for Puronr refrigerant and must be
13
used only with Puronr refrigerant air conditioners and heat
13
pumps as shipped. These units are available for systems of
18,000 through 60,000 Btuh nominal cooling capacity.
14
Factory- -authorized, field- -installed electric heater packages are
available in sizes 5 through 30kW. See Product Data literature for
available accessory kits.

HEATER PACKAGES

This unit may or may not be equipped with an electric heater
package. For units not equipped with factory- -installed heat, a
factory- -approved, field- -installed, UL listed heater package is
available from your equipment supplier. See unit rating plate for a
list of factory- -approved heaters. Heaters that are not factory
approved could cause damage which would not be covered under
the equipment warranty. If fan coil contains a factory- -installed
heater package, minimum circuit ampacity (MCA) and maximum
fuse/breaker may be different than units with a same size
field- -installed accessory heater. The differences is not an error
and is due to calculation difference per UL guidelines.
Step 1-Check Equipment
Unpack unit and move to final location. Remove carton taking
care not to damage unit. Inspect equipment for damage prior to
installation. File claim with shipping company if shipment is
damaged or incomplete.
Locate unit rating plate which contains proper installation
information. Check rating plate to be sure unit matches job
specifications.
For Puronr Refrigerant
Sizes 018 To 060
WARNING

INTRODUCTION

INSTALLATION

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Summary of Contents for DMS FX4C

  • Page 1: Table Of Contents

    Refrigerant Tubing Connection and Evacuation ..Models FX4C and FY4A are designed for flexibility and can be Refrigerant Flow- -Control Device ....
  • Page 2: Mount Unit

    POWER ENTRY FIELD SUPPLIED OPTIONS SUPPLY DUCT LOW VOLT ENTRY OPTIONS 018- -048 21- -IN. FRONT SERVICE 060 24- -IN. CLEARANCE UNIT 12 In. 024/030 17 In. A COIL UNITS 19 In. UPFLOW/DOWNFLOW SECONDARY DRAIN 1/2” UPFLOW/DOWNFLOW 19” PRIMARY DRAIN FIELD MODIFIED SIDE RETURN LOCATION FOR...
  • Page 3 A- -COIL HORIZONTAL LEFT PRIMARY SECONDARY DRAIN FIELD DRAIN SUPPLIED HANGING STRAPS 018--048 21--IN. 060 24--IN. FRONT SERVICE CLEARANCE UNIT (FULL FACE OF UNIT) LOW VOLT ENTRY OPTIONS 1 3 /4 IN. FILTER ACCESS CLEARANCE PRIMARY DRAIN SECONDARY DRAIN POWER ENTRY OPTIONS A05173 Fig.
  • Page 4 Make sure liquid and suction tube grommets are in place to prevent air leaks and cabinet sweating. Install after brazing. Horizontal Right Conversion of Units With A- -Coils 1. Remove blower and coil access panels. (See Fig. 6.) 2. Remove metal clip securing fitting panel to condensate pan.
  • Page 5 COIL MOUNTING BLOWER SCREW ASSEMBLY COIL SUPPORT RAIL SLOPE COIL DRAINPAN PRIMARY DRAIN REFRIGERANT CONNECTIONS SECONDARY DRAIN A03001 Fig. 5 - - Conversion for Horizontal Right Applications Using a Slope Coil REFRIGERANT AIR SEAL CONNECTIONS ASSEMBLY HORIZONTAL RIGHT APPLICATION COIL SUPPORT RAIL COIL...
  • Page 6: Air Ducts

    SMACNA construction standard on fibrous glass Fig. 9 - - Fan Coil Printed Circuit Board ducts. Both acoustical lining and fibrous ductwork shall comply for FX4C Model with National Fire Protection Association as tested by UL Standard 181 for Class 1 air ducts.
  • Page 7 CAUTION used with high external static duct systems of straight matched systems. The fan speed selection on the FX4C models is done at the motor. PROPERTY DAMAGE HAZARD To change motor speeds, disconnect fan lead from terminal 2 and Failure to follow this caution may result in product or move to desired speed tap;...
  • Page 8 FAN COIL FAN COIL HEAT PUMP THERMOSTAT THERMOSTAT (CONTROL) (CONTROL) (CONTROL) ODTS AIR COND. A94061 A94058 Fig. 13 - - Wiring Layout Heat Pump Unit Fig. 10 - - Wiring Layout Air Conditioning Unit (Cooling and 2- -Stage Heat with (Cooling Only) 1 Outdoor Thermostat) FAN COIL...
  • Page 9 FAN COIL HEAT PUMP THERMOSTAT (CONTROL) (CONTROL) ODTS A03088 Fig. 15 - - Wiring Layout Heat Pump Unit (Cooling and 2- -Stage Heat for Manufactured Housing) SECONDARY PRIMARY A01050 Fig. 16 - - Transformer Connections...
  • Page 10: Refrigerant Tubing Connection And Evacuation

    TXV and factory- -made joints. CAUTION Step 6—Refrigerant Flow- - Control Device The FX4C and FY4A are equipped with PuronR refrigerant TXV. Use outdoor units designed for PuronR refrigerant only. PRODUCT DAMAGE HAZARD CAUTION Failure to follow this caution may result in product or property damage.
  • Page 11: Accessories

    CAUTION UNIT OR PROPERTY DAMAGE HAZARD Failure to follow this caution may result in product or property damage. The conversion of the fan coil to downflow requires special procedures for the condensate drains on both A- -coil and slope units. The vertical drains have an overflow hole between the primary and secondary drain holes.
  • Page 12 FILTER ACCESS PANEL SECONDARY DRAIN WITH APPROPRIATE TRAP REQUIRED (USE FACTORY KIT OR FIELD- -SUPPLIED TRAP) PRIMARY TRAP REQUIRED (USE FACTORY KIT OR FIELD- -SUPPLIED TRAP OF SUFFICIENT DEPTH. STANDARD P- -TRAPS ARE NOT SUFFICIENT. SEE FIGURE OF RECOMMENDED CONDENSATE TRAP) A03003 Fig.
  • Page 13: Sequence Of Operation

    FAN COIL THERMOSTAT (CONTROL) AIR COND. HUMIDISTAT FAN HUMIDIFIER 115V A95295 Fig. 23 - - Wiring Layout of Humidifier to Fan Coil With Electric Heat Step 9—Sequence of Operation START- -UP PROCEDURES A. Continuous Fan Refer to outdoor unit Installation Instructions for system start- -up Thermostat closes R to G.
  • Page 14: Puronr (R- -410A) Quick Reference Guide

    S Do not use capillary tube coils. S Observe all warnings, cautions, and bold text. S All indoor coils must be installed with a hard shutoff PuronR TXV metering device. Catalog No: IM---FX4C ---02 Printed in U.S.A. Edition Date: 08/06 Copyright 2006 CAC / BDP S 7310 W.

This manual is also suitable for:

Fy4a

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