Crossfire 150 Owner's Manual
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Crossfire 150 Owner's Manual

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Summary of Contents for Crossfire 150

  • Page 1 1-877-855-0196 or www.tpg-info.com...

  • Page 2: Limited Warranty

    Tomberlin Product Group LIMITED WARRANTY The following warranty only applies to vehicles which after being unloaded from their original packaging, assembled as described in this manual, and under normal use, conditions, and service are found The Warranty Registration Card For This Kart to have defects in manufacturing and workmanship that are not the Must Be Filled Out and Returned To The operator’s fault.

  • Page 3: Table Of Contents

    Congratulations on your purchase of the CrossFire 150 go-kart. Tomberlin Product Group wishes you many exciting moments with Warnings............1 your new off-road vehicle. The CrossFire 150 combines the joy of off-road driving with state of the art engineering to provide Warning Decals..........2 customers the best possible product.

  • Page 4: Warnings

    WARNING: Read the entire manual before operating this go-kart. Be sure to carefully read sections dealing with safety, warnings, and special instructions. WARNING: This vehicle is intended for OFF-ROAD USE ONLY. Before operating this vehicle, read all of the instructions for safe assembly and operation as well as the instructions governing the engine and other portions of the vehicle.

  • Page 5: Safety Operation Guidelines

    6. Before each use, check all hardware on the vehicle to ensure that it is safe to use. Check all connections, cables, bolts, locknuts, 14. The CrossFire 150 should NEVER be started unless the throttle is and other parts prior to use.
  • Page 6 CrossFire 150 will require additional space to brake. 19. Do NOT race this vehicle. The CrossFire 150 is not designed 28. Slow speeds are necessary when operating the vehicle on wet, for racing or use on rental tracks.

  • Page 7: Unpacking Parts

    Unpacking Parts The first step in preparing your CrossFire 150 for driving is removing the parts from the shipping box. Your CrossFire 150 should resemble the picture below when the top and sides of the box are removed. See Figure below.

  • Page 8: Brush Guard Padding

    For assembly, be sure to use the two pads with children and animals. the CrossFire writing and the two short pads. See figure below for - Remove the battery and the electrolyte solution from the shipping proper locations.
  • Page 9 - Air bubbles will begin rising from each opening of the electrolyte solution when they are punctured. - If air bubbles are not rising in each individual tube, tap the top side of the electrolyte bottles. - Leave the electrolyte bottles in their draining position until all of the electrolyte solution has drained.

  • Page 10: Charging The Battery

    kart and possible injury to operators/riders, Do NOT operate this kart unless the rear shocks have been placed in the operating position. The rear shocks must be adjusted before the go-kart is operated. The WARNING: Do NOT open sealed caps to add water rear shocks are located on each side of the kart, next to the to the battery.
  • Page 11 Front Tires Front Tire Size - 19 x 7-8 In order to assemble the tires, you will need to raise the front end of the go-kart. Be careful not to damage any kart components while raising the front end. Remove the nuts from the front wheel hubs before attempting to place the tire on.
  • Page 12 Passenger Side Support 4. Be sure that the rounded caps located on the ends of the front 1. Remove the bolts and spacers from the two holes needed to place support tube fit around each side support. the passenger’s side support into place. 5.
  • Page 13 6. With the holes in all tubes aligned, hand tighten the bolts into place on each side of the crossbar. Be sure that the spacers are located on the outside of each side support and fit rounded edge against the tube. 7.
  • Page 14 WARNING: To prevent dangerous conditions, check the bolts holding the tank into place before and after each use. After the tank is securely in place, attach the gas line to the gas valve on the bottom of the tank. The gas line should run from the engine to the bottom of the gas tank.
  • Page 15 IMPORTANT: For the safety of the driver and passenger, do not operate the CrossFire 150 if the headrests are broken or no longer attached, please contact customer service to order a new headrest.

  • Page 16: Installing The Battery

    Installing The Battery - Place the battery into the battery tray located in front of the engine Before Each Ride on the passenger’s side. Be sure that the rubber mat is laying on the bottom of the tray between the tray and the battery. Do NOT attempt to operate this vehicle unless you: - The warning label on the battery should be facing the warning label 1.
  • Page 17 Undercarriage screw the dipstick back into place. Before operating the CrossFire 150, check the bottom of the unit for grass, dirt, and/or objects that could catch fire. Remove these objects or any debris that is stuck to the bottom. Failure to remove debris could result in fire or injury.

  • Page 18: Driving

    No Drugs Or Alcohol off position “O”. The engine should shut off. To restart the vehicle, It is not safe to operate the CrossFire 150 while under the influence place the switch in the run position”|”. If the engine does not shut off of alcohol or any type of drug.
  • Page 19 Passengers The CrossFire 150 is intended to carry (1) driver and (1) passenger. The combined weight of the driver and passenger should not exceed 180 kilograms or 400 pounds. Exceeding this weight limit may...
  • Page 20 Do Not Attempt Stunts While driving the CrossFire 150, it is very important to keep all four Adjusting The Seat wheels on the ground. Attempting to perform stunts or any tricks...

  • Page 21: Maintenance

    Changing the engine oil vehicle. Always operate this vehicle on familiar terrain at proper 1. Allow the kart to run for five (5) minutes or until the engine speeds. If attempting to operate this vehicle on unfamiliar terrain, warms. thoroughly check the terrain for dangerous conditions. Do not use 2.
  • Page 22 slides down into the middle of the spring. The rubber seal on the 2. Replace the level screw and tighten into place. screen should rest on the top of the spring. 11. Insert the assembly into the filter cap housing and tighten. Filter Cap Dipstick Changing the Final Gear Oil...
  • Page 23 Lubricating The Chain 1. Clean the carbon build-up from around the spark plug to prevent The CrossFire 150 is equipped with an O-ring sealed drive chain. Do carbon from falling into the cylinder when the spark plug is NOT wash the chain with a high pressure washer, gasoline, or removed.

  • Page 24: Important Information

    raise the rear of the kart so that both tires remain off the ground. Be sure to use jack stands to hold the kart in place. Using O-Ring safe IMPORTANT INFORMATION chain lubrication, spray the chain while hand-rotating the tires. Engine Identification and VIN Number Never attempt to get under a raised kart.
  • Page 25 2. Please refer to the section on changing the gear oil for proper 3. Using the level indicator (the line going across the width of the instructions on how to change the gear oil. brake fluid reservoir cylinder, be sure that the brake fluid level reaches the recommended level on the cylinder.

  • Page 26: Troubleshooting

    Items Initial Daily Monthly Quarterly Yearly Troubleshooting Service Engine Turns Over But Fails To Start Tire Pressure Inspect Inspect Chassis Inspect Inspect Fasteners Inspect Inspect Brake Performance Inspect Inspect Run/Off Water in Spark Plug Compression No Fuel Fuel Brake Fluid Inspect Switch Off Air Filter...

  • Page 27: California Emissions

    California Emissions Warranty Your Warranty Rights And Obligations The California Air Resources Board and Tomberlin Product Group (TPG). are pleased to explain the emission control system warranty on your 2005 small off-road engine. In California, new small off-road engines must be designed, built and equipped to meet the State’s stringent anti-smog standards.

  • Page 28: Kart Specifications

    (c) The warranty on emissions-related parts will be interpreted as follows: (1) Any warranted part that is not scheduled for replacement as required maintenance in the Kart Specifications written instructions required by Subsection (d) must be warranted for the warranty period defined in Subsection (b)(2).

  • Page 29: Notes

    Notes Seat Restraint ----------------------------------------------------- 4 Point Harness Drive Chain ------------------------------------------------------------------ 530 H O-Ring DIMENSIONS Length -------------------------------------------------------------------- 86 Inches Width --------------------------------------------------------------------- 54 Inches Height -------------------------------------------------------------------- 71 Inches Weight ----------------------------------------------------------------------- 528 lbs Wheelbase --------------------------------------------------------------- 71 Inches Frame ---------------------------------------------- 1.25 Inch Carbon Steel Tube TIRE PRESSURE Front ------------------------------------------------------------------------12-14 psi Rear -------------------------------------------------------------------------12-14 psi...
  • Page 30 Notes...
  • Page 31 Tomberlin Product Group 3123 Washington Road Augusta, Georgia, 30907 Toll Free: 1-877-855-0196 or www.tpg-info.com...

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