Table of Contents
Advertisement
Advertisement
Table of Contents
Summary of Contents for Griswold 811
- Page 1 InstallatIon, operatIon, and MaIntenance Manual ANSI Process Pump...
-
Page 2: Griswold Model
Griswold Model 811 ANSI Process Pump Congratulations! You are the owner of a Griswold Model 811 ANSI B73.1 Process Pump. The finest ANSI pump made. The utmost care has been taken in the manufacture of this pump, and as a result our warranty for this product is:... - Page 3 Installation, Operation and Maintenance Manual Griswold Model 811 ANSI Process Pump THIS WARRANTY IS THE SOLE WARRANTY OF SELLER AND SELLER HEREBY EXPRESSLY DISCLAIMS AND BUYER WAIVES ALL OTHER WARRANTIES EXPRESSED, IMPLIED IN LAW OR IMPLIED IN FACT, INCLUDING ANY WARRANTIES OR MERCHANT ABILITY OR FITNESS OF A PARTICULAR PURPOSE.
-
Page 4: Table Of Contents
Installation, Operation and Maintenance Manual Griswold Model 811 TABLE OF CONTENTS Table of Contents Section Topic Page Introduction Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3... -
Page 5: Introduction
Griswold Model 811 ANSI B73.1 Process Pump. These instructions should be reviewed in their entirety and should be thoroughly understood prior to installation, operation or maintenance on the pumping unit. If there are any questions, contact either Griswold Pump Company or your local authorized Griswold representative prior to proceeding. -
Page 6: Introduction
Installation, Operation and Maintenance Manual Griswold Model 811 WarnInG Serious injury or damage to the equipment could result unless care is taken to properly lift and support equipment. Receiving the Pump Care should be taken when unloading and handling the pump, especially with regards to rigging and lifting. -
Page 7: Storage
Griswold pumps have been designed and manufactured for safe and reliable operation when properly applied, operated and maintained in accordance with this instructional manual. Your safety is a primary concern for Griswold Pump, so we offer the following recommendations: General Safety Precautions Never apply heat to remove an impeller. -
Page 8: Installation
Installation, Operation and Maintenance Manual Griswold Model 811 INSTALLATION Installation The pump location should be clean, well ventilated, properly drained and allow room for maintenance and inspection. Trouble-free operation of a pump begins with proper installation with particular attention being paid to the baseplate and piping attachments. -
Page 9: Installing And Grouting Base
Installation, Operation and Maintenance Manual Griswold Model 811 Installing and Grouting Base Note: Before the baseplate is installed, it is advisable to thoroughly clean the underside to enable the grouting to adhere to it. Do not use oil-based cleaners since grout will not bond to it. -
Page 10: Suction And Discharge Piping
Installation, Operation and Maintenance Manual Griswold Model 811 Suction and Discharge Piping A complete instruction for piping design is beyond the scope of this manual. A comprehensive guideline is available in the Hydraulic Institute Standards from The Hydraulic Institute, 9 Sylvan Way, Parsippany, NJ 07054, www.pumps.org. Note the following highlights: In general, all piping must be supported independently of, and line up naturally with, the pump flanges. - Page 11 Installation, Operation and Maintenance Manual Griswold Model 811 Suction Piping – Suction Lift Installations 1. Suction lines when operating under lift conditions must be absolutely free from air leaks. 2. Suction piping should gradually slope upward toward the pump. 3. NPSH available must be greater than the NPSH required by the pump.
-
Page 12: Shaft Alignment
Installation, Operation and Maintenance Manual Griswold Model 811 Alignment of Pump/Driver Shafts WarnInG Driver power must be locked out before beginning any alignment procedure. Failure to lock out driver power may result in serious physical injury. Note: Proper alignment is the responsibility of the installer and user of the equipment. - Page 13 This is shown in Table 2 on Page 15. The Griswold Model 811 is an ANSI B73.1 Process Pump and is, therefore, furnished with a spacer coupling to enable removal of the back pull-out assembly without disturbing the casing or moving the motor driver.
- Page 14 Installation, Operation and Maintenance Manual Griswold Model 811 Alignment with Straight Edge and Micrometer With coupling hubs stationary, use inside micrometer or calipers to measure the gap between the coupling hubs at 90 intervals. Adjust and/or shim equipment until the gap difference at all points around the...
- Page 15 Installation, Operation and Maintenance Manual Griswold Model 811 As previously mentioned, pump and motor shafts need to be in alignment while they are at their intended operating temperature. When the shafts are aligned “cold” (at ambient temperature), we will intentionally position the motor shaft up or down in vertical parallel alignment to allow for thermal growth.
-
Page 16: Drivers
Installation, Operation and Maintenance Manual Griswold Model 811 Drivers Electric Motors Connect power supply in conformance with local and national codes. Line voltage and wire capacity must match the ratings stamped on the motor nameplate. cautIon Severe damage can be done to the pump if it is driven in reverse rotation. - Page 17 Installation, Operation and Maintenance Manual Griswold Model 811 which is inserted into the oil sump in the bearing frame. In some instances, mechanical seals are flushed from the pump discharge through a heat exchanger. Cooling water is to be supplied to the “water” side of the heat exchanger.
-
Page 18: Pump/Motor Rotation
Expect some drag from the mechanical seal. Pump Lubrication The standard lubrication for the Model 811 is flood oil. Lubrication options include oil mist, re- greasable bearings and greased-for-life bearings. See Appendix II for recommended lubricants. cautIon Pumps with flood oil lubrication are not filled with oil at the factory. -
Page 19: Stuffing Box/Shaft Seal
Installation, Operation and Maintenance Manual Griswold Model 811 If re-greasable bearings are supplied, grease fittings are furnished on the bearing frame. Prior to initial start-up, clean any dirt or foreign matter from the grease fittings. Remove grease plugs from the bottom of the frame. Pump grease through the fittings into each bearing cavity until fresh grease comes out of the relief ports. -
Page 20: Starting The Pump
Installation, Operation and Maintenance Manual Griswold Model 811 Systems on Suction Lift with Foot Valve See illustration at left. Note vent location above pump discharge nozzle. For initial start-up when discharge system is empty, it may be necessary to provide prime with an external, or outside, water source. - Page 21 Installation, Operation and Maintenance Manual Griswold Model 811 7. Start pump. As soon as the driver comes up to full speed, gradually open the discharge valve allowing the system to fill and stabilize at the pump’s operating capacity and head.
-
Page 22: Troubleshooting
Installation, Operation and Maintenance Manual Griswold Model 811 Troubleshooting If problems are encountered during start-up or pump operation, refer to the folowing table for likely causes: Problem Likely Cause Remedy Pump not primed Re-prime pump, check that suction line is full of liquid... -
Page 23: Repair Maintenance
The Griswold Model 811 is an ANSI B73.1 design, which is back pull-out. The pumping assembly (back pull-out assembly) can be removed from service without disturbing the casing or the driver. An exception to this would be when a C-face adapter is used to support the electric motor and keep the pump and motor shafts in alignment. -
Page 24: Disassembly
Installation, Operation and Maintenance Manual Griswold Model 811 Disassembly Required tools: Open End Wrenches Impeller Wrench Induction Bearing Heater Snap Ring Pliers Spanner Wrench Allen Wrenches Dial Indicator Micrometer Torque Wrench Feeler Gages Drift Punch Hoist Bearing Puller Rubber Mallet... - Page 25 Installation, Operation and Maintenance Manual Griswold Model 811 Cartridge Seal Refer to seal manufacturer’s drawing: 1. Replace seal rotary positioning clips. 2. Loosen seal sleeve axial adjustment set screws. 3. Remove seal gland stud nuts (Item 355). 4. Slide cartridge seal assembly back toward isolator (Item 333A).
- Page 26 Installation, Operation and Maintenance Manual Griswold Model 811 Power End Disassembly – S and M Group Pumps 1. Remove cap screws (Item 370C), loosen jam nuts (Item 423). Tighten jack bolts (Item 370D) evenly. Bearing housing will begin to back out of frame.
- Page 27 Installation, Operation and Maintenance Manual Griswold Model 811 Power End Disassembly – L Group Pumps L group power ends use a clamp ring (Item 253B) instead of a snap ring to retain the thrust bearing in the bearing housing. Refer to cross- sectional view in Appendix VIII.
-
Page 28: Parts Inspection
Installation, Operation and Maintenance Manual Griswold Model 811 removing housing from impeller end of shaft. 4. Remove bearing locknut (Item 136) and lock washer (Item 382). Note: When pressing bearings off shaft, use force on inner race only. 5. Press outboard bearing (112) off of shaft. -
Page 29: Power End Reassembly
Installation, Operation and Maintenance Manual Griswold Model 811 Power End Assembly – S and M Frame Pumps Replace all plugs that had been removed during disassembly. Replace sight glass. Use thread sealant. Replace frame foot. 1. Install outboard bearing (Item 112) on shaft. If bearings are grease lubricated install single shielded bearing with shield toward the impeller. - Page 30 Installation, Operation and Maintenance Manual Griswold Model 811 2. Install bearing cover (Item 253B) over shaft. 3. Install outboard bearings (Item 112). Note: L frame uses a duplex angular contact bearing. Be sure bearing(s) are installed in correct order, i.e. back-to-back. The bearing model numbers should face away from each other.
-
Page 31: Assembly Checks
Installation, Operation and Maintenance Manual Griswold Model 811 6. Install new bearing housing o-ring (Item 496). 7. Lightly lubricate outside of bearing housing and ID of bearing frame bore. Install shaft and bearing assembly into frame. Check that shaft rotates freely. - Page 32 Installation, Operation and Maintenance Manual Griswold Model 811 Check Frame Face Runout 1. Attach dial indicator to shaft. 2. Place indicator against face of frame as shown at left. 3. Rotate shaft by hand so that indicator sweeps the entire fit for 360 degrees.
- Page 33 Installation, Operation and Maintenance Manual Griswold Model 811 Check Stuffing Box Cover Runout 1. Install stuffing box cover (Item 184) with studs and nuts (Items 370H, 423B). 2. Mount dial indicator as shown. Rotate shaft 360 . Maximum dial indicator runout should not exceed 0.005"...
-
Page 34: Mechanical Seal Installation
Installation, Operation and Maintenance Manual Griswold Model 811 I. For Pumps with Component Mechanical Seals 1. Apply a bluing solution to the shaft sleeve and scribe a mark on the sleeve at the face of the seal chamber/stuffing box cover. This locates the seal setting reference point for the installation of the mechanical seal rotary unit. -
Page 35: Installation Of Back Pull-Out Assembly
Installation, Operation and Maintenance Manual Griswold Model 811 After the preliminary impeller adjustment is made (page 33): 1. Remove impeller leaving the shaft sleeve in place. 2. Re-install the impeller with its o-ring, being sure to tighten it firmly (tightens clockwise). -
Page 36: Routine And Preventive Maintenance
Installation, Operation and Maintenance Manual Griswold Model 811 ROUTINE AND PREVENTIVE MAINTENANCE A routine maintenance program can and will extend the life of your pump. Well-maintained equipment will last longer and require fewer, less expensive repairs. You should keep detailed maintenance records as this is helpful in diagnosing problems and the potential causes of problems. -
Page 37: Lubrication Topics
Particular attention needs to be paid to this in order to maximize bearing life. The standard lubrication for the Model 811 is flood oil. Provisions are made on the pump for use of regreasable bearings and also for application of oil mist systems. - Page 38 Installation, Operation and Maintenance Manual Griswold Model 811 onto the pump shaft. The stator OD is sealed with a replaceable o-ring. There is another o-ring, which is internal to the seal that cannot be replaced, so the seal should be treated as an assembly, replaced as an assembly if necessary.
-
Page 39: Recommended Spare
This packaging may be helpful in maintaining required parts in stores. Ordering Parts Parts are available through your local authorized Griswold distributor. Please provide serial number for accurate identification. Griswold Pump Company... -
Page 40: Impeller Clearance Adjustment
Installation, Operation and Maintenance Manual Installation, Operation and Maintenance Manual Installation, Operation and Maintenance Manual Griswold Model 811 Griswold Model 811 Griswold Model 811 APPENDIX - II APPENDIX - II APPENDIX Impeller Clearance Adjustment Recommended Lubricants Recommended Lubricants Lubricating Oil Requirements... - Page 41 Installation, Operation and Maintenance Manual Griswold Model 811 7. Tighten bearing housing bolts (370C) evenly, and then tighten jacking bolts (370D) evenly. Make sure dial indicator reading does not move from the proper setting. Rotate shaft to make sure that it turns freely.
-
Page 42: Recommended Lubricants
Installation, Operation and Maintenance Manual Griswold Model 811 APPENDIX - II Recommended Lubricants Lubricating Oil Requirements Pumpage temperature Pumpage temperature < 350 > 350 ISO Grade VG 68 VG 100 Approx. SSU @ 100 DIN 51517 C100 Kinematic Viscosity @100... - Page 43 Installation, Operation and Maintenance Manual Griswold Model 811 cautIon Never mix greases of different consistencies or different types. For re-greaseable bearings: Lubricating Grease Requirements Pumpage temperature Pumpage temperature < 350 > 350 NGLI Consistency Mobil Mobilux EP2 SCH32 Exxon Unirex N2...
-
Page 44: Bearing Fits And Tolerances
Installation, Operation and Maintenance Manual Griswold Model 811 APPENDIX - III Bearing Fits and Tolerances In accordance with ABEC I Standard Bearing Fits, Inches S Frame M Frame L Frame XL Frame 1.3785 1.7722 2.1660 2.5597 Shaft OD 1.3781 1.7718 2.1655... -
Page 45: C-Face Adapter
Installation, Operation and Maintenance Manual Griswold Model 811 APPENDIX - IV C-Face Adapter The C-Face motor adapter attaches to the rear of the bearing frame of the pump. This feature enables a C-flange motor to be attached and ensures alignment between the pump and motor shafts. -
Page 46: Bolting And Bearing Locknut Torque
Installation, Operation and Maintenance Manual Griswold Model 811 APPENDIX - V Bolt Torque Values Bolt Torque, Ft.-Lbs. (except where noted) DI Casing Alloy Casing Frame Lubed Lubed 8” S 6” S Casing Bolt (370) XL-17 Frame- Dry – 30 Lubed - 20... -
Page 47: Pressure/Temperature Ratings
Installation, Operation and Maintenance Manual Griswold Model 811 APPENDIX – VI Pressure – Temperature Ratings Maximum Working Pressure Limits models 811S, 811M, 811L; Class 150 Flanges HaSTeLLoy B & c DucTILe W-20 MoNeL NIckeL -400 -300 -200 -100 temperature–degrees fahrenheit Maximum Working Pressure Limits models 811S, 811M, 811L;... -
Page 48: Parts Interchangeability
Installation, Operation and Maintenance Manual Griswold Model 811 APPENDIX - VII Parts Interchangeability Chart Casings and impellers are unique for each pump size. Stuffing box covers and adapters (except for “S” frames) are shared by casing class, e.g. 10" casings for pump sizes 1 x 2 – 10, 2 x 3 – 10, 3 x 4 –... -
Page 49: S" Group Pump Cross-Sectional
Installation, Operation and Maintenance Manual Griswold Model 811 APPENDIX - VIII 811S Group Pump Cross Sectional 408H 408H 370C 136 382 412A 497F 497G 370H 370D 360Q 357K 361A 497J 497H 408J 408A 408H 408H 408M 408L 811M Group Pump Cross Sectional... -
Page 50: L" Group Pump Cross-Sectional
Installation, Operation and Maintenance Manual Griswold Model 811 811L Group Pump Cross Sectional 370B 408H 253B 360D 412A 253B 408H 370C 497F 497G 370D 370H 497H 497J 360Q 408H 408L 408J 408H 357K 469B 408M 408A 370F 811XL / 811XL-17 Group Pump Cross Sectional... -
Page 51: Parts List With Materials Of Construction
Installation, Operation and Maintenance Manual Griswold Model 811 Parts & Material Composition Griswold Pump Company Appendix Page 51 appendix Griswold pump company page... -
Page 52: Ansi B15.1 Coupling Guards
Before resuming normal pump operation, replace the coupling guard. Griswold Pump assumes no liability when this procedure is not followed.. ANSI B15.1 COUPLING GUARDS ASSEMBLY PROCEDURES... - Page 53 Installation, Operation and Maintenance Manual Griswold Model 811 Slightly spread the bottom of coupling guard half (driver end) and place it over the coupling guard half (pump end) so that the support slots in the coupling guard half (driver end) faces the driver as shown in Figure A-3.
- Page 54 Before assembling or disassembling the coupling guard, de-energize the motor, lock out the motor controller/start and place a caution tag at the starter indicating that it is disconnected. Before resuming normal pump operation, replace the coupling guard. Griswold Pump assumes no liability when this procedure is not followed.
-
Page 55: Seal Guard
Before resuming normal pump operation, replace the coupling guard. This option is required for all CE pump models . Griswold Pump assumes no liability when this procedure is not followed.. Griswold Pump assumes no liability when this procedure is not followed.. - Page 56 22069 Van Buren Street • GrandTerrace, CA 92313-5607 Phone: (909) 512-1262 • (800) 843-9222 Fax (909)783-3440 • (909) 422-1787 email: griswold@griswoldpump.com website: www.griswoldpump.com Printed in the U.S.A. Printed in the U.S.A. Copyright 2012 Griswold Pump Company Copyright 2010 Griswold Pump Company GRS-10000-E-02 GRS-10000-E-02...
Need help?
Do you have a question about the 811 and is the answer not in the manual?
Questions and answers