HYDACELECTRONIC ENS 3000 User Manual

HYDACELECTRONIC ENS 3000 User Manual

Electronic level switch
Table of Contents

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Electronic level switch
ENS 3000
User manual
(Translation of original instruction)
Status 21.08.2015
HYDAC ELECTRONIC GMBH
Part No. 669850

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Table of Contents
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Summary of Contents for HYDACELECTRONIC ENS 3000

  • Page 1 Electronic level switch ENS 3000 User manual (Translation of original instruction) Status 21.08.2015 HYDAC ELECTRONIC GMBH Part No. 669850...
  • Page 2: Table Of Contents

    6  4.1  GENERAL INSTALLATION NOTES 6  4.2  INSTALLATION USING HYDAC ACCESSORIES 7  4.2.1  Installation ENS 3000, probe length 9.80 inch 7  4.2.2  Installation ENS 3000, probe length 16.20 inch (permitted accessories ZBM 19 and ZBM 20) 7  4.2.3  Installation ENS 3000, probe length 20.50 inch (permitted accessories ZBM 19 and ZBM 20 ) 8 ...
  • Page 3 ENS 3000 Page3 11  Programming Enables 22  11.1  ALTERING THE OPERATING PROGRAMMING ENABLE 22  11.2  CHANGING THE MAIN PROGRAMMING ENABLE 23  12  Messages 24  12.1  ERROR MESSAGES 24  12.2  OTHER MESSAGES 25  13  Pin assignment 26  13.1  PIN CONNECTIONS WITH 1 OR 2 SWITCHING OUTPUTS 26 ...
  • Page 4 ENS 3000 Page4 Preface This manual provides you, as user of our product, with key information on the operation and maintenance of the equipment. It will acquaint you with the product and assist you in obtaining maximum benefit in the applications for which it is designed.
  • Page 5: Safety Information

    • Switching of the switch outputs based on the fluid level or temperature and the pre- set switch parameters • Analogue output • Menu for the basic settings (ENS 3000 is adjustable to the particular application) • Programming Enables Status 21.08.2015 HYDAC ELECTRONIC GMBH Part No.
  • Page 6: Installation

    Installation GENERAL INSTALLATION NOTES The electronic level switch ENS 3000 should be fastened at the metal collar of the adaptor using a mounting device which grips as much of the metal collar as possible. Any device large enough to hold a metal collar of 0.866 inch diameter can be used.
  • Page 7: Installation Using Hydac Accessories

    ENS 3000 Page7 INSTALLATION USING HYDAC ACCESSORIES 4.2.1 Installation ENS 3000, probe length 9.80 inch (permitted accessory ZBM 20) minimum distance to be maintained: 0.63 inch ZBM 20 4.2.2 Installation ENS 3000, probe length 16.20 inch (permitted accessories ZBM 19 and ZBM 20) minimum distance to be maintained: 1.34 inch...
  • Page 8: Installation Ens 3000, Probe Length 20.50 Inch (Permitted Accessories Zbm 19 And Zbm 20 )

    ENS 3000 Page8 4.2.3 Installation ENS 3000, probe length 20.50 inch (permitted accessories ZBM 19 and ZBM 20 ) minimum distance to be maintained: 1.50 inch ZBM 20 ZBM 19 4.2.4 Installation ENS 3000, probe length 28.70 inch (permitted accessories ZBM 19 and ZBM 20) minimum distance to be maintained: 1.30 inch...
  • Page 9: Important Safety Notes

    (earthing screw M3 and toothed washer M3 included) The level switch ENS 3000 must be installed in the tank as near to vertically as possible. If the ENS 3000 is not mounted vertically, then the accuracy of the ENS deteriorates with increasing angle of incline.
  • Page 10: Starting Up

    If the system reports low level, the fluid level will gradually be filled up by until 0 is displayed. Then, the ENS 3000 is removed from the tank and the fluid level inside the tank is determined by a measuring unit. Depending on the model, this value is displayed in the menu in "...
  • Page 11: Operating Keys Of The Ens 3000

    ENS 3000 Page11 Operating keys of the ENS 3000 1 or 2 Switching points 4 Switching points Display of Display of HYDAC HYDAC temperature units temperature units °C °F °C °F 4-digit 4-digit Digital display Digital display Display of fluid level unit...
  • Page 12 ENS 3000 Page12 In the basic settings, the display can be changed as follows: • Display of the maximum value "n.TOP" The highest level measured in the system since the unit was last switched on or since last reset is displayed permanently.
  • Page 13: Output Function

    ENS 3000 Page13 Output function SWITCHING OUTPUTS The EDS 3000 has either 1, 2 or 4 switching outputs. The following output signals can be set in the basic settings: 8.1.1 Switch point setting (SP) One switchpoint and one hysteresis can be set for every switching output. The particular output will switch when the set switch point is reached and switch back when the measurements drop below the switch-back point.
  • Page 14: Analogue Output

    ENS 3000 Page14 ANALOGUE OUTPUT The versions with 1 or 2 switching points can have an analogue output as an option. The output can be switched to either 4 .. 20 mA or 0 .. 10 V (corresponding to measuring range) via the basic menu and can be assigned to fluid level or to temperature (optional).
  • Page 15: Setting Ranges For The Switching Outputs

    ENS 3000 Page15 For the version with 4 switching points, the following menu appears: HYDAC actual → → → → display mode NOTE: • If "LOC" appears in the display when attempting to change a setting, programming is disabled. Action: Set the programming enable(s) to "free". (see section 10 Programming Enables) •...
  • Page 16: Setting Ranges For The Window Function

    ENS 3000 Page16 SETTING RANGES FOR THE WINDOW FUNCTION Probe length Lower switch value Upper switch value in inch * in inch * in inch * 9.80 0.10 .. 6.55 0.20 .. 6.60 16.20 0.20 .. 11.15 0.30 .. 11.25 20.50...
  • Page 17: Basic Settings

    ENS 3000 Page17 Basic settings The function of the ENS 3000 can be adapted to suit the particular application by altering several basic settings. These settings are combined in a single menu. CHANGING THE BASIC SETTINGS NOTE: • When the menu is activated, no switching operations are carried out!
  • Page 18: Summary Of The Basic Settings

    ENS 3000 Page18 SUMMARY OF THE BASIC SETTINGS Setting Display Setting range Default setting Switching output 1 assignment (S.S.1) Switching output 1 to switch at the niv / TEMP pre-set fluid level Switching output 1 to switch at the pre-set temperature Switching mode, switching output 1 (S.m.1)
  • Page 19 ENS 3000 Page19 Setting Display Setting range Default setting Display off (For function, see Section 7. "Digital display") Setting Display Setting range Default setting Setting the indication range of the fluid level (FLUID LEVEL RANGE) inch/ inch The fluid level is indicated in...
  • Page 20 ENS 3000 Page20 Setting Display Setting Default range setting Analogue output (Output) The analogue output MAMP/ MAMP provides a 4 .. 20 mA signal for VOLT/ the active measuring range The analogue output provides a 0 .. 10 V signal for the active measuring range NOTE: relevant for replacement of "previous"...
  • Page 21: Resetting The Peak Values

    ENS 3000 Page21 Setting Display Setting Default range setting Version number (Version) Displays the current software version. (view only) Close the basic settings menu (End) The basic settings menu YES/ NO is closed. Further changes can be made to the basic settings.
  • Page 22: Programming Enables

    ENS 3000 Page22 11 Programming Enables The unit has 2 program enables which must both be enabled in order to modify the settings. The operating program enable can be set or cancelled during operation. It provides protection against unintentional alterations of settings.
  • Page 23: Changing The Main Programming Enable

    ENS 3000 Page23 11.2 CHANGING THE MAIN PROGRAMMING ENABLE NOTE: Switch off the supply voltage or disconnect the instrument from the supply voltage. HYDAC HYDAC → → mode mode Use the or keys to alter the Press both arrow keys...
  • Page 24: Messages

    ENS 3000 Page24 12 Messages 12.1 ERROR MESSAGES If an error is detected, a corresponding error message appears that must be acknowledged by pressing any key. Possible error messages: The switch points and hysteresis values have been set in such a way that the E.01...
  • Page 25: Other Messages

    ENS 3000 Page25 12.2 OTHER MESSAGES Other messages that cannot be acknowledged by pressing any key may also appear on the display. Possible message, if the ENS has not yet been used: Flashing display of all centre LEDs. The ENS detects an undefined condition, i.e. the level of the fluid is outside the active zone.
  • Page 26: Pin Assignment

    ENS 3000 Page26 13 Pin assignment 13.1 PIN CONNECTIONS WITH 1 OR 13.2 PIN CONNECTIONS 2 SWITCHING OUTPUTS WITH 4 SWITCHING OUTPUTS Model with 4 switching outputs and 2 Model with 2 switching outputs analogue outputs Connector 4 pole M12x1 Connector 8 pole M12x1 Imax.
  • Page 27: Technical Specifications

    ENS 3000 Page27 14 Technical specifications Input data Sensor type Capacitive Level Sensor Probe length 9.80; 13.20; 20.50; 28.70 inch Measuring range 6.70; 11.40; 15.35; 23.20 inch Max. speed of change of the fluid level 1.75; 2.36; 3.15; 3.94 inch/s ≤...
  • Page 28 ENS 3000 Page28 Other data Max. tank pressure 7 psi (short-term 40 psi t < 1 min) supply voltage 9 .. 35 V DC without analogue output 18 .. 35 V DC with analogue output when applied according to UL specifications - limited energy –...
  • Page 29: Order Details

    ENS 3000 Page29 15 Order details ENS 3 X 1 X – X –XXXX – 000 – K Serial-no. (determined by manufacturer) Temperature sensor 1 =with temperature sensor 2 =without temperature sensor Only possible with output options "2", "3" and "5"...
  • Page 30: Accessories

    ENS 3000 Page30 16 Accessories 16.1 FOR ELECTRICAL CONNECTION 16.1.1 For use with ouput options "2" and "3" ZBE 06 (4 pole) Connector, female M12x1, right- angle Part No.: 6006788 ZBE 06-02 (4 pole) Female connector M12x1, right- angle with 2m (78.7 inch) cable, Part No.:...
  • Page 31: For Use With Ouput Options "2", "3" And "5

    ENS 3000 Page31 16.1.2 For use with ouput options "2", "3" and "5" ZBE 08 (5 pole) Female connector M12x1, right- angle Part No.: 6006786 ZBE 08-02 (5 pole) Female connector M12x1, right- angle with 2m (78.7 inch) cable, Part No.:...
  • Page 32: For Use With Ouput Options "8

    ENS 3000 Page32 16.1.3 For use with ouput options "8" ZBE 0P (8 pole) Female connector M12x1, right- angle Part No.: 6055444 ZBE 0P-02 (8 pole) Female connector M12x1, right- angle with 2m (78.7 inch) cable, Part No.: 6052697 ZBE 0P-05 (8 pole),...
  • Page 33: Dimensions

    5 pole hex.27 ∅1.16 Ø 1.65 zone for clamping cavity Ø 2.13 resp. mounting ∅0.87 ± 0.008 of ENS 3000 i.e. by means of mechanical accessories ZBM 19 or ZBM 20 8 pole Ø 1.65 cavity Ø 2.13 ∅0.60 ± 0.016...
  • Page 34: Application Examples

    10 cm and reset once the fluid level has reached 15 cm again. For realization of this function as described in the example, the following settings in the menu and on the switching points of ENS 3000 must be effected:...
  • Page 35: Hydraulic Power Unit: Minimum Fluid Level Monitoring With Advance Warning And Minimum Temperature Monitoring

    SPS card as a 4 .. 20 mA signal. For realization of this function as described in the example, the following settings in the menu and on the switching points of ENS 3000 must be effected: Menu item...
  • Page 36 ENS 3000 Page36 HYDAC ELECTRONIC GMBH Hauptstr. 27 D-66128 Saarbrücken Germany web: www.hydac.com Email: electronic@hydac.com phone: +49 (0) 6897 509-01 Fax.: +49 (0) 6897 509-1726 HYDAC Service For enquiries on repairs or alterations, please contact HYDAC Service. HYDAC SERVICE GMBH Hauptstr.

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