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FREERIDER 510GDX User Instruction Manual

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510GDX
USER'S INSTRUCTION
MANUAL

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Summary of Contents for FREERIDER 510GDX

  • Page 1 510GDX USER'S INSTRUCTION MANUAL...
  • Page 2 These actions can cause personal injury and/or equipment damage. On the product, this icon is represented as a triangle with red border. Please fill out the following information for quick reference: Freerider dealer:________________________________________________________ Address:______________________________________________________________ Phone Number:________________________________________________________ Purchase Date:______________________ Serial Number:_____________________ Note: This user's instruction manual is compiled from the latest specifications and product information available at the time of publication.

  • Page 3: Table Of Contents

    FOREWORD Please read and follow all instructions in this User's Instruction Manual before attempting to operate your scooter for the first time. If there is anything in this manual that you do not understand, or if you require additional assistance for setting it up, contact your nearest authorised dealer.

  • Page 4: Introduction

    INTRODUCTION Congratulations on the purchase of your scooter. Please read this User's Instruction Manual carefully before you attempt to operate your scooter. Your User's Instruction Manual will assist you to get the most from your machine. This manual contains important information regarding the safe operation and maintenance of your scooter.

  • Page 5: Rules For Safe Use

    RULE FOR SAFE USE These symbols below are used in this User's Instruction manual to identify warnings and cautions. It is very important for you to read and understand them. Warning: Failure to note the warnings in this users manual may result in personal ！...
  • Page 6 ALWAYS keep your feet on the vehicle when driving. ALWAYS proceed carefully while riding, especially as you approach the downgrade of a ramp. ALWAYS reduce speed when descending inclines. ALWAYS avoid uneven surfaces. ALWAYS consult your physician or a therapist if in doubt about your ability to operate a scooter.

  • Page 7: Getting To Know Your Scooter

    GETTING TO KNOW YOUR SCOOTER Steering handlebar Driving mirror Console Charging socket Basket Front light Direction indicator lights Front bumper Amber side reflectors Floor mat Alloy wheels with black tyres Rear lights and indicators Adjustable angle seat with backrest The scooter supplied has fitted as standard the following features: ●Rear-wheel drive via sealed drive axle.

  • Page 8: Comfort Adjustments

    COMFORT ADJUSTMENTS Before setting out on your scooter, you need to make sure that your seat is in the correct driving position. Your local dealer will set the seat to the correct height for your individual needs. The seat has seven basic adjustments to assist your comfort. 1.
  • Page 9 3. Armrest Angle Adjustment: The armrest angle can be adjusted individually to suit your needs. To make adjustments to the armrest angle you will need two 13mm spanners (not provided). Lift the arm upwards, you will find the adjusting bolt. First loosen the locking nut, rotate the bolt in or out until the required angle is found, lower the arm and check the angle for comfort;...
  • Page 10 (2) With the aid of a 17mm spanner (not supplied) loosen the 10mm seat clamp fixing bolt. (3) Remove the 10mm fixing bolt and reposition the bolt into one of the four preferred location holes of the seat mounting tube. Warning: The seat post fitted to your ！...
  • Page 11 8. Lap Safety Belt: Your seat is fitted with a safety belt to prevent you from slipping forwards under braking conditions or when going down a slope or over obstacles, always use it-even for short journeys. The lap belt can be adjusted on one side to fit comfortably around your waist.

  • Page 12: Operating Your Scooter

    OPERATING YOUR SCOOTER Battery Diection Diection 4mph Front/Rear Meter Warning Warning Lo-Speed Light Switch Status Lights Lights Warning Indicator Light On-Off Power Switch Direction 4/8mph Horn Speed Hazzard Indicator Speed Adjustment Warning Light Switch Switch Dial 1. Control Features: Your controls are located on the handlebar console: (1) Speed Adjustment Dial: This allows you to pre-select desired top speed.
  • Page 13 Please note the Hi/Lo speed switch works in conjunction with the speed adjustmential and the forward/reverse speed lever; the speed dial must be set to it's highest setting for maximum speed in both Hi and Lo speed settings. Front/Rear Light Switch: This rocker type switch controls the function of the front and rear lights.
  • Page 14 The rate at which you brake is also proportional to the movement of the control lever, the quicker you return it to the centre position the harder you will brake. Your Freerider distributor can modify your scooter if you require so that the left hand lever will give you forward speed...
  • Page 15 Warning: DO NOT attempt to operate the right and left lever simultaneously, failure ！ to observe this warning may distort the lever system and could put you at risk. It should also be noted that reverse speed is set at half of full speed, this is a safety precaution, always make certain the Hi/Lo speed switch and the "min and max"...

  • Page 16: Freewheeling Your Scooter

    FREEWHEELING YOUR SCOOTER If for the reasons of convenience, you require to push your scooter for a short distance, the drive system can be put into "freewheel mode". This will allow your scooter to roll freely. 1. Freewheel Procedure: The freewheel device is a red lever located at the rear right hand side of your scooter.To freewheel your first switch off the power switch located on the control console.

  • Page 17: Safety Instructions & Warning

    SAFETY INSTRUCTIONS & WARNING Warning: DO NOT attempt to operate your new scooter for the first time without ！ completely reading and understanding all of the facts in this User's Instruction Manual. Your scooter is a state-of-the-art device designed to enhance and increase your mobility. Dealer provides a range of scooters to best suit the individual needs and circumstance of the scooter user.

  • Page 18: Weight Limit

    SOLID TYRE INSERTS (PUNCTURE PROOFING) Your scooter is fitted with pneumatic tyres(air) as standard equipment, the pneumatic quality and feel of these tyres greatly enhances the ride quality of your scooter. We DO NOT recommend the fitting of solid inserts to replace the air pressure in your wheels, these products add unnecessary weight and place more stress on the suspension components of your scooter.
  • Page 19 Mechanical (Emergency) Brake: Two drum brakes positioned on the front wheels can be activated by the lever positioned to the left hand side of the handlebars. The brakes are operated by squeezing the lever for emergency braking, as in the unlikely event of transmission failure.
  • Page 20 Note: ALWAYS wear light or illuminating clothing when driving your scooter. Be aware that it may be difficult for traffic to see you when you are seated on your scooter. Only drive your scooter on the pavement at the "Lo" 4mph (6km) speed range, it is illegal to drive your over 4mph in areas where pedestrians walk, i.e.
  • Page 21 TYRE INFLATION If your scooter is equipped with pneumatic tyres, you should check their condition on a daily basis. Have the tyre pressure checked and if necessary inflated to the recommended pressure at least once a week. Properly inflated tyres will help ensure a smooth, stable ride with minimum rolling resistance for your motor, it will also prolong the tyre's life and resistance to punctures.
  • Page 22 Warning: Avoid using the armrests for weight bearing purposes, such use may cause the ！ scooter to tip and cause personal injury and/or damage to the scooter. Warning: Avoid putting weight onto the steering handlebars, such use may cause the ！...
  • Page 23 Warning: DO NOT overload your scooter at the rear when climbing an incline. ！ ALWAYS lean forward to provide the best stability and prevent rearward tipping. Warning: Any attempt to climb or descend an incline steeper than shown in the scooter ！...

  • Page 24: Safety Warning & Instruction Labels

    SAFETY WARNING & INSTRUCTION LABELS The following labels are positioned on your scooter; they communicate important w a r n i n g s o r i n s t r u c t i o n s r e g a r d i n g t h e s a f e o p e r a t i o n o f y o u r s c o o t e r. P l e a s e familiarize yourself with their location.

  • Page 25: Learning To Get About

    LEARNING TO GET ABOUT 1. Basic Driving: Make certain you are comfortably seated on your scooter and both armrests are down. Ensure that the "Speed Adjustment Dial" is turned to minimum for your first drive. When you have become more confident you can increase the setting to a higher speed. Push the right "Thumb Lever Control"...
  • Page 26 4. Control Over Grass & Gravel ETC. Care must be taken when attempting to drive over soft surfaces such as those found in parks etc. The surface may look level, but this can be deceiving and hidden dangers may make your scooter become unstable or grounded.

  • Page 27: Care & Maintenance

    CARE & MAINTENANCE Your scooter, like any other electro-mechanical machine, will benefit from regular servicing by your dealer. You too, can help keep your scooter in good condition by following a simple guide to home maintenance. Note: Only competent people should carry out service work. SEAT UPHOLSTERY A damp cloth and a little soapy water will keep your seat, backrest and arms looking smart.
  • Page 28 DRIVE TRANSMISSION LUBRICATION This unit is factory filled and will not normally need additional lubrication. Note: Your scooter transmission is filled with a special lubricant. DO NOT attempt to force grease into the transmission as this will contaminate the original lubrication and will invalidate your guarantee.
  • Page 29 Warning: Your scooter is designed with "split" wheel rims. DO NOT remove wheel ！ bolts with the wheel inflated. Maintain pneumatic tyres at the recommended tyre pressure found in this manual under "Technical Specifications" Failure to observe this warning may result in personal injury. TYRE SERVICING-REAR WHEEL To remove the wheel for service follow these instructions: Place your scooter on a suitable work stand.
  • Page 30 Tyre condition. Batteries are fully charged. Operation of driving lights and turning indicators. Caution: ONLY drive your Freerider Westminster if it is in full working order. WEEKLY Check the following and adjust as necessary: Arm rest tightening knobs. Tyre pressures.
  • Page 31 5. Clean paintwork with auto shampoo. DO NOT use a high pressure hose. Wax painted and bright metal parts. SIX MONTHS Check and adjust as necessary: Tyre wear, replace as necessary (minimum tread 0.5mm). All fasteners and fittings for sound function Tension of handle bar lock and hinge bolt Battery connections Inspect all electrical plugs and sockets for damage and good contact and fit.
  • Page 32 RECOMMENDED AREAS FOR ADJUSTMENT STEERING COLUMN ADJUSTMENT The steering column locking system works on a "cam" principle to lock the column in the desired driving position If you notice the column is not firmly held when the black cam operating lever is fully down, follow this procedure to re-adjust the "cam"...

  • Page 33: Batteries & Battery Charging

    BATTERIES & BATTERY CHARGING BATTERY INSTALLATION Your scooter is equipped with two maintenance free 12 volt batteries. The batteries are linked together by wiring cables to supply the electronic system with 24 volts of power. Warning: It is imperative that the two batteries are connected correctly to prevent a ！...
  • Page 34 BATTERY CONNECTIONS Warning: Batteries are heavy, ALWAYS handle with two hands. You may require ！ assistance. DO NOT allow metal tools to touch both battery terminals together, this will cause an electrical short and may damage the battery and injure you. ALWAYS cover the battery terminals with the red/black covers.
  • Page 35 CHARGING THE BATTERIES Please refer to the battery charger instruction attached along with the battery charger. YOUR GUIDE TO SAFE AND LASTING BATTERIES For longest life, your batteries should always be re-charged after use. Preferably over night. If your scooter is not used for a period of time, a refreshing charge should be given every month.
  • Page 36 The length of time to re-charge your batteries will vary from 6 up to 12 hours. This variation in time is due to the following factors: Depth of discharge-The amount of energy you have removed from your batteries when driving your scooter.
  • Page 37 Handling your batteries Extra care must be taken when handling batteries, if you decide to dismantle your vehicle for transportation etc. Dropped batteries, even from a very small height, can lead to damage of the internal components, causing premature cell failure. Your batteries are sealed and DO NOT require maintenance.
  • Page 38 Maintain relevant tyre-pressures as stated in the "Technical Specifications" of this User's Instruction Manual. Plan your trip in advance to avoid inclines, kerbs and soft surfaces. Limit your baggage weight to essential items. Try to maintain an even speed to avoid stop and start driving. Ensure recommended routine servicing of the vehicle's components, i.e.

  • Page 39: Basic Fault Finding

    BASIC FAULT FINDING If your scooter will not start: (1) Check that the power key switch is turned "on". If it is, the battery condition indicator meter will be operating. If the green status light on your console is flashing once per second, charge your batteries. If the battery condition meter and the green status light fail to operate when the key switch is in the "on"...
  • Page 40 2.Charging Circuit Fuse: One fuse protects your scooter charging circuit from receiving an overload of electrical current. The fuse used in the scooter is the same type which is found on automobiles. In the unlikely event that a fuse should "blow" and needs replacing. Use only a fuse of a 10 amp rating.
  • Page 41 3.Status Fault Codes: Flash Description Meaning The batteries are running low. Battery Low Recharge the batteries. The batteries have run out of charge. Recharge the batteries. Low Battery Fault Check the battery and associated connections and wiring. Note: The low battery fault flash code,described above, is a requirement of various safety standards.

  • Page 42: Technical Specification

    TECHNICAL SPECIFICATION Model Number FR510-GDX Overall Length* 60 inches (152 cm) Overall Width* 29 inches (74 cm) Total Weight with Batteries* 377 lbs. (171.5 kg) Total Weight Without Batteries 237 lbs. (107.5 kg) Battery Weight 97Ah (Each)* 70 lbs. (32 kg) Turning Radius 24.8 inches (62.8 cm) Speed...
  • Page 43 Varies with user weight, terrain type, battery amp-hour (AH), battery charge, battery condition and tire condition. These specifications can be subject to a variance of (+/- 10%). D u e t o m a n u f a c t u r i n g t o l e r a n c e s a n d c o n t i n u a l p r o d u c t i m p r o v e m e n t , t h i s specification can be subject to a variance of (+ or - 3%).

  • Page 45: Classification

    CLASSIFICATION Type 'C' (EN12184 : 1999) Class 3(The use of invalid carriages on the highway regulations 1988) Maximum safe climbing angle: 10 degree with 500lbs (227 kg) rider. Warning: The safe climbing angle is measured with the seat in the highest ！...

  • Page 46: Optional Accessories

    OPTIONAL ACCESSORIES For information regarding these optional accessories please contact your local dealer. Warning: The rear basket and crutch /can holder will extend the dimensions of your ！ scooter. Please allow for this when turning. DO NOT overload carrying accessories as this will make your scooter less stable. Note: The maximum basket and storage box load 2 kg(4.5 lbs).

  • Page 47: Guarantee Terms

    G UARAN TEE TERMS Please keep a note of your serial number. (This is located on the front frame tube, under the front chassis cover). Your scooter is guaranteed for 12 months from the date of purchase against faults arising due to defects in manufacture or materials.

  • Page 48: Service History

    SE RV IC E HIS TORY This section is designed to assist you in keeping a record of any service and repairs to your scooter. If you decide to sell or exchange your scooter in the future, this will prove most helpful to you. Your service dealer will also benefit from a documented record and this book should accompany the scooter when service or repair work is carried out.
  • Page 49 YOUR LOCAL DEALER (TO BE FILLED IN BY LOCAL DEALER) FREERIDER CORP. Head Quarter and Kaohsiung Facility: No.22, Bengong 5th Rd., Gangshan Dist., Kaohsiung City 820, Taiwan(R.O.C) Tel:886-7-6223093 Fax:886-7-6230373 Email: sales@freerider.com.tw http://www.freerider.com.tw http://www.luggie.com.tw 2016.03.17 V1...

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