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Parklands HS100ATV Owner's Manual

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Summary of Contents for Parklands HS100ATV

  • Page 1 Owner's Manual...

  • Page 2: Operation

    Owner's Manual INTRODUCTION Congratulations on your purchase of the HS100ATV/HS110ATV. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions , maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have a safe and enjoyable ATV operation.
  • Page 3 Owner's Manual IMPORTANT MANUAL INFORMATION Please read this manual carefully before operating ATV.Until you have mastered enough driving and operation method, to operate, driving the vehicle.Regular inspection and maintenance, as well as the correct operation, driving skills will ensure that your use of the vehicle safety and reliability.
  • Page 4 Owner's Manual ● This manual is a permanent part of the vehicle, after the vehicle was sold, must be equipped with this manual. ● Without our prior written consent, the publication of any content is not allowed to copy. IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS Particularly important information is distinguished in this manual using the INJURY OR DEATH.
  • Page 5 Owner's Manual NOTE: A NOTE provides key information to make procedures easier or clearer. IMPORTANT NOTICE This ATV only according to the technical requirements for design and production of road transport.In any public streets, roads or high-speed road is illegal. This ATV conforms to the ATV motor vehicle regulations and spark plug radio interference noise regulations.

  • Page 6: Table Of Contents

    Owner's Manual Shift lever Location of the Warning and Fuel cap Specification Labels Adjustment of front and rear Safety Information vibration damper Use specified spanner Description and Vehicle Chain adjustment 4-10 Identification Seat removal 4-11 Identification number records Vehicle identification number Pre Operation Checks List Engine identification number Before using this ATV, check...
  • Page 7 Location of the Warning and Safety Labels Start a cold engine Learn how to operate the vehicle Operation Brake Starting a cold engine Climbing uphill Starting a hot engine Riding downhill Warm up When approaching roadblocks Ensure the gear shift bar is in Periodic Maintenance and the position.
  • Page 8 Location of the Warning and Safety Labels Inlet pressure sensor Check for the rear brake pads 8-19 Ignition signal Check brake fluid 8-20 EFI system examination Maintenance cables and Oil and oil filter lubricate 8-21 Oil checking Lubricate steering 8-22 Oil changing (need or do not Wheel hub removal 8-22...
  • Page 9 Location of the Warning and Safety Labels Cleaning 10-1 Storage 10-2 Specifications 11-1 Fault codes for the 12-1 Electronic Injection System 13-1 YOUR WARRANTY RIGHTS AND OBLIGATIONS...
  • Page 10 1-10 Location of the Warning and Safety Labels LOCATION OF THE WARNING AND SPECIFICATION LABELS FOR Utility model...
  • Page 11 1-11 Location of the Warning and Safety Labels Read and understand all of the labels on your ATV. They contain important information for safe and proper operation of your ATV. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, a replacement label is available from your dealer.
  • Page 12 1-12 Location of the Warning and Safety Labels...
  • Page 13 1-13 Location of the Warning and Safety Labels...
  • Page 14 1-14 Location of the Warning and Safety Labels...
  • Page 15 1-15 Location of the Warning and Safety Labels FOR Sport model...
  • Page 16 1-16 Location of the Warning and Safety Labels Read and understand all of the labels on your ATV. They contain important information for safe and proper operation of your ATV. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, a replacement label is available from your dealer.
  • Page 17 1-17 Location of the Warning and Safety Labels...

  • Page 18: Safety Information

    2-18 Safety Information...
  • Page 19 2-19 Safety Information...
  • Page 20 2-20 Safety Information SAFETY INFORMATION This ATV is different from other vehicles,please carefully read the following safety precautions and strictly abide by,otherwise,will cause deaths and injuries. ● Read the instructions carefully and paste on the vehicle all the warning labels. safety safety warning: Improper operation may cause collision of ATV, out of control and excessive turning, and...
  • Page 21 2-21 Safety Information Ignore the ATV's inspection before operation, will increase the probability of safety accidents.The examination before operation, to ensure the safety of the operating conditions.Please follow the user manual inspection and maintenance program and schedule.
  • Page 22 2-22 Safety Information ●In the process of driving ATV, to remove from the hand or feet away from the foot pedal may reduce the ability to control ATV, or out of balance fell off from the ATV.If the driver's foot is not firmly on the pedals, may encounter the rear wheels.Prohibited in the process of driving, left hand with your hands, and keep your feet on the pedal ●Pick up passengers Pick up passengers will make of ATV drivers' balance and adverse effect on driving a...
  • Page 23 2-23 Safety Information ● Driving on the sidewalk Upon the pavement laying floor tile is driving is strictly prohibited, such as pavement, driveway, parking lot and the pedestrian street.If there are any unavoidable circumstance, please drive slowly, and to avoid suddenly turn or stop...
  • Page 24 2-24 Safety Information ●Driving on public roads In a public street, public road or highway driving ATV may cause collisions with other vehicles.In a public street, public road or highway driving ATV.In many countries, in a...
  • Page 25 2-25 Safety Information public street, public road or highway driving ATV is illegal. ●Safety clothing When driving ATV, not wearing formal helmet and eye protection will increase the head and eye injury in the accident probability.Please wear formal helmet, wear eye protection (goggles or face shield), gloves, wear boots, long sleeve T-shirt or jacket and long pants...
  • Page 26 2-26 Safety Information...
  • Page 27 2-27 Safety Information ● Taking drugs or drunk driving ATV driving after drinking alcohol or taking drugs may lead to undesirable operation decision and reaction time, balance and perception.it is forbidden to drink and take medicine before driving.
  • Page 28 3-28 Description and Vehicle Identification ●Jumping and special effects Try to balance the front wheel off the ground, leap, and other stunts can increase the ri sk of accidents and vehicles overturned.Prohibit trying to balance the front wheel off the ground, jumping and other stunts.Avoid driving performance...
  • Page 29 3-29 Description and Vehicle Identification ● Every time before driving, in accordance with the requirements of the specification for inspection, maintenance and adjustment, ensure the vehicle in good condition. ● If road conditions are bad, keep slow driving, and pay special attention to the change of the traffic.
  • Page 30 3-30 Description and Vehicle Identification ● Operation is prohibited on excessively rough, slippery or loose terrain , unless you have the ability to operate on the terrain.
  • Page 31 3-31 Description and Vehicle Identification ● Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster speeds.
  • Page 32 3-32 Description and Vehicle Identification Operating on excessively steep hills could cause an overturn. Never operate on hills too steep for the ATV or for your abilities. Never operate the ATV on hills steeper than 15 degrees.
  • Page 33 3-33 Description and Vehicle Identification ● When climbing, always follow proper procedures for climbing as described in the own er's manual. if out of power or cannot climb up, back down with reverse gear. Lower speed with en gine brake. If necessary,lower speed with brake. ●...
  • Page 34 3-34 Description and Vehicle Identification ● Never operate through deep or fast-flowing water. Wet brakes may have reduced stopping ability. After leaving water, test the brakes. Apply them lightly several times while driving. The friction will help dry out the pads.
  • Page 35 3-35 Description and Vehicle Identification...

  • Page 36: Description And Vehicle Identification

    3-36 Description and Vehicle Identification Ensure no obstacles behind operator, when in reverse. If it’s clear, drive slowly. ● Always use the size and type of tires specified for your ATV. ● Always maintain proper tire pressure as described in the owner's manual and on safety labels.
  • Page 37 3-37 Description and Vehicle Identification DESCRIPTION AND VEHICLE IDENTIFICATION Meter Range gear shift lever Ignition switch Tail light comp...

  • Page 38: Identification Number Records

    3-38 Description and Vehicle Identification Fuel tank cap NOTE: Steering bar part The ATV you have purchased may differ slightly from those shown in the figures of this manual. Identification number records Hood Record the vehicle identification number, engine identification number and model label information in the spaces provided for assistance when ordering spare parts from a dealer or for reference in case the vehicle is stolen.

  • Page 39: Pre Operation Checks List

    Pre Operation Check List 5-39 3. MODEL LABEL INFORMATION: ○ ● Vehicle identification number The vehicle identification number is stamped into the frame. ① Vehicle identification number NOTE:...
  • Page 40 Pre Operation Check List 5-40 The vehicle identification number is used to identify your machine. Engine identification number ① Engine identification number NOTE: The engine identification number also is used to identify your machine.

  • Page 41: Control Functions

    Pre Operation Check List 5-41 Model label The model label is affixed at the location shown in the illustration. Record the information on this label in the space provided. This information will be needed to order replacement parts from your dealer. CONTROL FUNCTIONS ①...
  • Page 42 Pre Operation Check List 5-42 FEATURES AND CONTROLS Master Switch Functions of switches ON： All circles are switched on. Both Front and rear light would be on after turning on the light switch. OFF： All circles are switched off. Key would be moved out. START: Turn the key clockwise to the ON position before starting the engine.

  • Page 43: Gear Position "F" & "R"

    Pre Operation Check List 5-43 It’s strictly prohibited to run electric starter continuously over 5 minutes, otherwise damage would be caused. Start again after minimum 5 minutes. It’s strictly prohibited to rest hands on the position of start bottom, for the electric starter might be damaged.

  • Page 44: Parking Brake "P"

    Pre Operation Check List 5-44 ② Parking Brake “P” ③ Coolant temp warning light ④ Clearance lamp ⑤ High beam light ⑥ Hazard light ⑦ Neutral “N” Gear position “F” & “R” Move the shift lever to gear “F”, indicator “F” is on; Move the shift lever to gear “R”, indicator “R” is on.

  • Page 45: Multi-Function Meter

    Pre Operation Check List 5-45 overloading. Ensure the coolant temp warning light is off when restart. Never run the ATV when the light is still on, otherwise result in damage to the engine. Multi-function meter...
  • Page 46 Pre Operation Check List 5-46 ① Speed ② Revolving speed ③ Odometer button ④ Odometer ⑤ Left turn ⑥ Right turn ⑦ Clock ⑧ Time button...

  • Page 47: Odometer Patterns

    Pre Operation Check List 5-47 ● speed ● odometer ● Trip A and Trip B ● clock ● stopwatch in hours ● fuel level meter Odometer patterns Shift pattern as per following procedures Odometer-Trip A-Trip B- Odometer To reset the Trip A or B by pressing “TRIP/ODO” , then squeeze again for more than 3 seconds. Cruising distance would be shown in this pattern so that you would schedule for next fuel filling.

  • Page 48: Fuel Level Meter

    Pre Operation Check List 5-48 1 Shift to clock pattern 2 Press the button for 3~5 seconds 3 Press “KM/MILE” button to set the hour 4 Press “TRIP/000” button to set the minute 5 Press time button for 3~5 seconds then release to finish setting Fuel level meter Fuel meter reflects the remaining volume of gasoline.
  • Page 49 Pre Operation Check List 5-49 ① Low fuel level warning ② Fuel meter CAUTION: It’s strictly prohibited to turn on high-bean light when the ATV hasn’t been used for a long term. If the battery is too weak to start the engine, please charge it or replace it. Press the throttle lever with your thumb when you want the ATV to go forward.
  • Page 50 Pre Operation Check List 5-50 ① Throttle control Always make sure the throttle control does not stick before you drive your ATV.

  • Page 51: Brake Pedal

    Pre Operation Check List 5-51 WARNING POTENTIAL DANGERS Failure of throttle control RISKS WILL HAPPEN Fail to well operate the throttle control, fail to well accelerate or decelerate, result in accident HOW TO AVOID Check the conditions of the throttle control before starting the engine, fix it as needed Brake pedal...

  • Page 52: Shift Lever

    Pre Operation Check List 5-52 Reduce the speed or stop the ATV by pressing the brake pedal. ① Brake pedal Shift lever...
  • Page 53 Pre Operation Check List 5-53 ① Shift lever...

  • Page 54: Fuel Cap

    Pre Operation Check List 5-54 Fuel cap Open the gas cap by Counterclockwise rotating ① Fuel tank cap Adjustment of front and rear vibration damper Adjust the loading capacity of the spring...

  • Page 55: Use Specified Spanner

    Pre Operation Check List 5-55 the way of adjustment Increase the loading capacity by turning toward A Reduce the loading capacity by turning toward B ① Adjustment bushing CAUTION: Use specified spanner...
  • Page 56 Pre Operation Check List 5-56 Standard position : B A-Minimum E-Maximum ① Specified spanner...
  • Page 57 Pre Operation Check List 5-57 WARNING POTENTIAL DANGERS Failure of adjustment of vibration damper RISKS WILL HAPPEN Loss of stability due to poor function, resulting in accident HOW TO AVOID Ensure both right and left vibration damper are on the same position...

  • Page 58: Chain Adjustment

    Pre Operation Check List 5-58 Chain adjustment If the chain was found too loose against inspection, as shown in figure, you can tighten the chain by adjusting the two Nuts, rotating counterclockwise Nut(1) and rotating clockwise Nut...
  • Page 59 Pre Operation Check List 5-59 (2).

  • Page 60: Seat Removal

    Pre Operation Check List 5-60 Seat removal As shown in figure, seat could be removed by softly pressing②located on the back of car body① by your hand and pushing the seat at the same time.

  • Page 61: Before Using This Atv, Check The Following Points

    Pre Operation Check List 5-61 Before using this ATV, check the following points: ITEM ROUTINE MARKER Check the operation, free play, fluid levels and look for any fluid leaks. ● Brakes Add DOT 4 brake fluid if necessary. ● Check to see if the disc brake rotor and the brake pads are worn beyond limits. ●...

  • Page 62: Brake System

    Pre Operation Check List 5-62 WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN This increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this Owner’s Manual.

  • Page 63: Periodic Maintenance And Adjustment

    8-63 Periodic Maintenance and Adjustment Fluid level Check and fill as needed leakage Run for one minute to check for leakage. Prepare immediately in case of leakage Braking test Test the brake on low speed. Check up the braking system if not work well. WARNING POTENTIAL DANGERS Non-proper Braking System...

  • Page 64: Ensure Full Tank Of Fuel

    8-64 Periodic Maintenance and Adjustment strictly prohibited to drive you ATV with poor parking brake. Refer to your dealer if you could not solve the problem by yourself. FUEL Ensure full tank of fuel Fuel recommended: unleaded gasoline Fuel Tank Capacity: 7L CAUTION: Must be filled with unleaded gasoline, for leaded gasoline would cause severe damage to the inner of the fuel tank.

  • Page 65: Mixed Fuel(Alcohol-Gasoline)

    8-65 Periodic Maintenance and Adjustment Unleaded gasoline could extend the lifespan of spark plug and reduces the cost of maintenance. Mixed fuel(alcohol-gasoline) It’s not recommended to use gasoline mixed with methyl alcohol, but gasoline mixed with ethyl alcohol of over 10% purity is acceptable. WARNING POTENTIAL DANGERS Careless when fill the fuel tank...

  • Page 66: Engine Oil

    8-66 Periodic Maintenance and Adjustment clean immediately if fail to do so. Engine oil Ensure engine oil level stays in the safe range as shown in figure. It’s prohibited to mix any other chemicals, CAUTION:...

  • Page 67: Tire

    8-67 Periodic Maintenance and Adjustment avoiding clutch slipping. It’s prohibited to use Diesel of CD specification or diesel of higher standard, furthermore, gasoline titled with “ENERGY CONSERVING 11” or of higher standard is prohibited, ensuring purity. Tire WARNING POTENTIAL HAZARD Operating this ATV with improper tires, or with improper or uneven tire pressure.
  • Page 68 8-68 Periodic Maintenance and Adjustment 1. The tires listed below have been approved. Type Size Front 21×7-8/19×7-8 Rear 20×9.5-8/18×9.5-8 The tires should be inflated to the recommended pressure: Pressures applied to the edges of tires should not exceed: ，4psi） Front tires:28kpa（0.28kgf/cm ，7 psi）...

  • Page 69: Tire Wear Limit

    8-69 Periodic Maintenance and Adjustment Tire wear limit As shown in figure, Change your tire before the thickness of A becomes less than 3mm(0.12in)
  • Page 70 8-70 Periodic Maintenance and Adjustment ○ a tire change rules...

  • Page 71: Start A Cold Engine

    8-71 Periodic Maintenance and Adjustment WARNING POTENTIAL DANGERS Failure to operate the ATV properly RISKS MAY HAPPEN Loss of control which may cause accident and injury HOW TO AVOID Read over the instructions and warnings contained in this owner’s manual. Refer to seller or dealer of HSUN if any queries.
  • Page 72 8-72 Periodic Maintenance and Adjustment WARNING POTENTIAL DANGERS Controlling wires were frozen in cold weather RISKS MAY HAPPEN ATV would be out of control, causing accident or clash. HOW TO AVOID Ensure that all the controlling wires work well in cold weather 1.
  • Page 73 8-73 Periodic Maintenance and Adjustment Squeeze brake, shift to any gear, start engine successfully. WARNING POTENTIAL HAZARD Operating an ATV without being familiar with all controls. WHAT CAN HAPPEN Loss of control, which could cause an accident or injury. HOW TO AVOID THE HAZARD Read the Owner’s Manual carefully.

  • Page 74: Starting A Cold Engine

    8-74 Periodic Maintenance and Adjustment Starting a cold engine WARNING POTENTIAL HAZARD Freezing control cables in cold weather. WHAT CAN HAPPEN You could be unable to control the ATV, which could lead to an accident or collision. HOW TO AVOID THE HAZARD When riding in cold weather, always make sure all control cables work smoothly before you begin riding.
  • Page 75 8-75 Periodic Maintenance and Adjustment Please avoid using the auxiliary booster. Remove the battery and replace. If must, please follow the below instruction. 1.Shut down the engine. 2.Open the engine hood. 3.Remove the battery cover. 4.Prepare a replaced 12v battery, connect the jumper cable positive pole to the original battery positive pole, connect positive wire end to the replaced battery positive pole.
  • Page 76 8-76 Periodic Maintenance and Adjustment ① Jumper cable positive pole ② Jumper cable negative pole 5.Connect jumper cable negative pole to the original battery negative pole.The other end of the jumper cable will be connected to the vehicle medal cover that not paint. 6.Start the engine.（Reference to “the cold engine start”...
  • Page 77 8-77 Periodic Maintenance and Adjustment WARNING Never connect jumper cable negative pole to the original battery negative pole. Attention: Never connect jumper cable positive to negative pole. Pay attention to the positive and negative connect to avoid the battery blast and sever damage to electric system.

  • Page 78: The Position

    8-78 Periodic Maintenance and Adjustment Before gear shift, stop the vehicle, remove the hand from the starter. Or the sensor will result in damage. Gear shift: Neutral to high speed, high speed to low speed. 1.Stop the vehicle, remove hand from the accelerator. 2.
  • Page 79 8-79 Periodic Maintenance and Adjustment ① Gear shift range 3. Release the brake, accelerate slightly. Gear shift : neutral to reverse 1. Stop the vehicle, remove hand from the accelerator. 2. Hold the brake.
  • Page 80 8-80 Periodic Maintenance and Adjustment 3. Move the gear shift from neutral to reverse. NOTE: When reverse, the reverse signal will light on. If not, please consult the HISUN dealer to check. 4.Check whether the people or obstacle behind, then release the brake. 5.Accelerate slightly and keep looking behind.

  • Page 81: Engine Manual Reverse

    8-81 Periodic Maintenance and Adjustment WARNING POTENTIAL HAZARD Improper reverse operation WHAT CAN HAPPEN Improper operation could run down the people or obstacle behind, which may result in server injury. HOW TO AVOID THE HAZARD Check that no people or obstacle behind before reverse.

  • Page 82: Hours

    8-82 Periodic Maintenance and Adjustment Accelerate slightly to avoid the engine heating sharply in a short time, meanwhile, the engine can rest in a low speed rpm. If any problem occur in this period, please consult the local Hisun dealer. 0-10 hours Do not keep operating the vehicle in the same accelerate position.

  • Page 83: Parking On A Slope

    8-83 Periodic Maintenance and Adjustment Parking on a slope WARNING POTENTIAL HAZARD Park the vehicle on a slope or uneven terrain. WHAT CAN HAPPEN The vehicle may loose control and result in an accident. HOW TO AVOID THE HAZARD Do not park the vehicle on a slope or uneven terrain.
  • Page 84 8-84 Periodic Maintenance and Adjustment 1. Stop the vehicle with brake applied. 2. Shut down the engine.

  • Page 85: Accessories And Load

    8-85 Periodic Maintenance and Adjustment ① Parking brake 3.Park the vehicle with brakes applied. NOTE: The parking system is equipped on the rear wheels. Since the braking system works on four wheels, please switch the vehicle to four wheel drive before stop. ACCESSORIES AND LOAD Accessories...
  • Page 86 8-86 Periodic Maintenance and Adjustment Accessories could effect the vehicle performance and the controls. Please follow the below instruction when you carried other accessories. ●Please choose genuine Hisun parts from the Hisun dealer. We strongly recommend that consumers do not install on a Hisun ATV any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes.

  • Page 87: Your Vehicle

    8-87 Periodic Maintenance and Adjustment DRIVING YOUR VEHICLE Driving For your safety, we strongly recommend that you always wear motorcycle helmet, eye protection, boots, gloves, long pants, and long-sleeved shirt or jacket whenever you drive. Keep hands and feet in the vehicle. WARNING POTENTIAL HAZARD Operating this kart without wearing an...

  • Page 88: Learn How To Operate The Vehicle

    8-88 Periodic Maintenance and Adjustment could increase your chances of head and/or eye injury, and the possibility of death in the event of a severe accident. HOW TO AVOID THE HAZARD Always wear an approved motorcycle helmet that fits properly and wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt or jacket and long pants.

  • Page 89: Brake

    8-89 Periodic Maintenance and Adjustment Before each drive, you need to make sure that you and your ATV are ready to drive. Parking the vehicle, put the gear in neutral, and start the engine following the 6-1 instruction. When the engine warmed up, turn down the throttle to make the vehicle ready to go.

  • Page 90: Climbing Uphill

    8-90 Periodic Maintenance and Adjustment at slow speeds before attempting to turn at faster speeds. Brake Climbing uphill Improper hill climbing could cause loss of control or overturn. Always follow proper procedures for climbing hills as described in the owner's manual. Use proper riding skills to keep your ATV from overturning on hills.
  • Page 91 8-91 Periodic Maintenance and Adjustment In all cases avoid inclines with slippery or loose surfaces, or obstacles that might cause you to lose control.

  • Page 92: Riding Downhill

    8-92 Periodic Maintenance and Adjustment WARNING POTENTIAL HAZARD Drive on steep slop terrain. WHAT CAN HAPPEN It may cause turn over to drive on steep uphill. HOW TO AVOID HARZARD Never operate on hills too steep for the ATV or for your abilities. Never operate the ATV on hills steeper than 15 degrees.

  • Page 93: When Approaching Roadblocks

    8-93 Periodic Maintenance and Adjustment Improperly descending a hill could cause loss of control or overturn. Whenever possible, ride your ATV straight down a hill. Avoid sharp angles which could allow the ATV to roll over. Carefully choose your path and ride slowly. 1.
  • Page 94 8-94 Periodic Maintenance and Adjustment WARNING POTENTIAL HAZARD incorrect driving HAZARDS MIGHT OCCUR loss control or collision might cause turnover HOW TO AVOID When you approach a new zone, check whether there is any roadblock first. Be more careful when you ride over a large roadblock.
  • Page 95 8-95 Periodic Maintenance and Adjustment WARNING POTENTIAL HAZARD Check the engine when functioning. HAZARDS MIGHT OCCUR Your body parts or clothes might get stuck into the moving parts cause injury. Electronic parts might cause fire. HOW TO AVOID Turn the engine down when maintaining Maintaining manual aims to help you to accomplish vehicle maintaining works.
  • Page 96 8-96 Periodic Maintenance and Adjustment WARNING POTENTIAL HAZARD Driving nonstandard modified vehicle: HAZARDS MIGHT OCCUR If you assemble and modify the vehicle incorrectly, it might cause hazards under some circumstances. HOW TO AVOID Any inappropriate vehicle modifying is strictly prohibited.
  • Page 97 8-97 Periodic Maintenance and Adjustment Periodic Maintenance And Adjustment Paying attention to periodic inspection, adjustment and lubrication will keep your ATV always in a safe and good condition. WARNING Turn engine when performing maintenance unless otherwise specified. Have a dealer perform service if you are not familiar with servicing an ATV.
  • Page 98 8-98 Periodic Maintenance and Adjustment WARNING POTENTIAL HAZARD Operating this with improper modifications. WHAT CAN HAPPEN Improper installation accessories modification of this vehicle may cause changes in handling which may cause an accident. HOW TO AVOID THE HAZARD Never modify this ATV using improper installation or use of accessories.
  • Page 99 8-99 Periodic Maintenance and Adjustment authorized ATV dealer.

  • Page 100: Periodic Maintenance Chart For The Emission Control System

    8-100 Periodic Maintenance and Adjustment Periodic maintenance chart for the emission control system ● For an ATV, which is not equipped with an odometer or an hour meter, follow the monthly maintenance intervals. ● For an ATV, which is equipped with an odometer or an hour meter, follow the km (miles) or hours maintenance intervals. ●...

  • Page 101: Lubrication Chart

    8-101 Periodic Maintenance and Adjustment General maintenance and lubrication chart INITIAL EVERY Month Whichever ITEM ROUTINE Comes first 1,200 2,400 2,400 4,800 (Mi) (200) (750) (1,500) (1,500) (3,000) Hours ○ ○ ○ ○ ● Replace (Warm engine before draining.) Engine oil ○...
  • Page 102 8-102 Periodic Maintenance and Adjustment INITIAL EVERY Month Whichever ITEM ROUTINE Comes first 1,200 2,400 2,400 4,800 (200) (750) (1,500) (1,500) (3,000) (Mi) Hours ● Check operation. Front and rear ○ ○ ● Correct if necessary. suspension* ● Lubricate every 6 months with lithium-soap-based grease. ○...

  • Page 103: Efi System

    8-103 Periodic Maintenance and Adjustment EFI System An EFI system is different from a carburetor engine. An EFI engine is composed of advanced parts such as an ECU, EFI wires, sensors and an implementation system. Parts are shown below: ① Oxygen sensor ②...
  • Page 104 8-104 Periodic Maintenance and Adjustment ① High voltage wire ② Ignition signal plug ③ Ignition coil ① Fuel injector ② Elbow pipe, inlet pipe ③ Intake air temperature sensor/ pressure sensor...

  • Page 105: Throttle Valve

    8-105 Periodic Maintenance and Adjustment ④Duct, dampers ①Air damper degree sensor ②Idle speed step motor ③Air damper Throttle Valve To adjust the inlet airflow. Idle control step motor To stabilize the idle speed control Fuel Injection Tap...

  • Page 106: Inlet Temperature Sensor

    8-106 Periodic Maintenance and Adjustment To inject the fuel into the cylinder. Inlet temperature sensor To monitor the air intake temperature to the engine, the ECU automatically adjusts the fuel injection according to the temperature. Inlet pressure sensor To monitor the inner pressure of the inlet line, the operation of the engine is determined both by the throttle valve’s angle and the inlet line pressure.

  • Page 107: Oil And Oil Filter

    8-107 Periodic Maintenance and Adjustment If the EFI system fails, the associated fault code is shown on the display panel. You can diagnose the system using an EFI scanner (purchased from your dealer). This scanner provides detailed fault code information. An owner’s manual for the fault code is available. ①...
  • Page 108 8-108 Periodic Maintenance and Adjustment 2.Disassemble the machine. 3.Check the oil level. 4.Disassemble the oil cap,clean the oil scale. 5.Put the cleaned oil scale back into the oil filter, then recheck the oil level. ① The maximum oil level ②The minimum oil level ③...

  • Page 109: Oil Changing (Need Or Do Not Need To Change The Oil Filter)

    8-109 Periodic Maintenance and Adjustment Oil changing (need or do not need to change the oil filter) 1.Disassemble the controller cover. You can see the assemble and disassemble process on page 8-9. 2.Put a plate under the engine to get the used oil, then disassemble the oil applier cover. 3.Disassemble the oil drainage bolt and drain the oil out.
  • Page 110 8-110 Periodic Maintenance and Adjustment ① Oil drainage bolt 4.Assemble the oil drainage bolt back with proper torque. torsion torque oil filter tank 30Nm（3.0m-kgf，22ft-lbf） 5.Assemble the oil drainage bolt back with proper torque.

  • Page 111: Disassembling

    8-111 Periodic Maintenance and Adjustment tighten the torque： Oil drain bolt NOTE: Oil capacity In order to avoid clutch slipping (because the oil Without changing the oil filter tubular: also will lubricate the clutch), any chemical 1.90L（1.67 lmp qt,2.01 US qt） mixture is forbidden.
  • Page 112 8-112 Periodic Maintenance and Adjustment ① Spark plug cap 3. Using the wrench in the tool bag to disassemble the spark plug as the picture shows below.

  • Page 113: Checking

    8-113 Periodic Maintenance and Adjustment ① Spark plug Checking The spark plug is a very crucial engine part. The spark plug condition can states the general condition of whole engine. The porcelain heat insulator which cover the central electric insulator should be medium to light tawny, this spark plug color should be the normal color for a normally operating vehicle.

  • Page 114: Assembling

    8-114 Periodic Maintenance and Adjustment new specified spark plug. Specified spark plug C7HSA（NGK） Assembling 1.Measure the interface between the electrodes with the thickness meter, adjust the interface to the specified distance if necessary. Inspection Spark plug is an important engine component.The spark plug can illuminate the whole situation of the engine The Ceramic thermal insulator on the edge of center electrode should show the light brown color.

  • Page 115: Installation

    8-115 Periodic Maintenance and Adjustment the specified spark plug C7HSA（NGK） Installation 1.Use the thickness gauge measuring electrode gap, if necessary ,adjust the gap to a specified distance clearance of spark plug 0.6-0.7mm （0.024-0.028in） ○ Clearance of spark plug...

  • Page 116: Install The Spark Plug

    8-116 Periodic Maintenance and Adjustment 2.Clean the surface and the adjacent parts of the spark plug gasket, and then clean up the ash layer in the thread 3.Install the spark plug and tighten it to the specified torque tighten the torque spark plug 17.5Nm（1.75 m-kgf，12.7 ft-lbf）...
  • Page 117 8-117 Periodic Maintenance and Adjustment ① Fix bolt 2.Put the sponge removed from the frame 3.Gently thoroughly clean sponge in the solvent...
  • Page 118 8-118 Periodic Maintenance and Adjustment WARNING POTENTIAL HAZARD Using low flash point solvent or gasoline clean sponge POSSIBLE HAZARDS Low flash point solvent easily caused by fire or explosion HOW TO AVOID THE HAZARDS Use material cleaning fluid to clean sponge 4.he excess of solvent extruding from the sponge, and dry it CAUTION:...

  • Page 119: Clean The Spark Plug Brake

    8-119 Periodic Maintenance and Adjustment NOTE: Air filter element should be cleaned once every 20-40 hours.If the locomotive in the ash layer a lot of places for driving Should clean and lubricateair filter frequently.Each time to maintain air filter element,check the air inlet air filter box with obstruction.check the rubber of air filter element connected to the carburetor, and other aspects of the device is sealed tight.All firmly lock device, in order to avoid no filtering air into the engine...
  • Page 120 8-120 Periodic Maintenance and Adjustment ① bolt 2(cps) 2. Remove the exhaust pipe of muffler 3.Pat the exhaust pipe, and then use a wire brush clean the spark plug brake on the exhaust pipe and the exhaust pipe to avoid rid of carbon sediment...
  • Page 121 8-121 Periodic Maintenance and Adjustment ①exhaust pipe ②spark plug brake 4.Inserted the exhaust muffler and the bolt hole in parallel 5.Install bolts on the exhaust pipe, then tighten the bolt to the specified torque tighten the torque bolt 9.5N-m（0.95 m-kgf，6.9 ft-lbf）...
  • Page 122 8-122 Periodic Maintenance and Adjustment WARNING POTENTIAL HAZARD Clean the spark plug brake wrongly Hot exhaust system POSSIBLE HAZARDS Hurt the eyes Cause burn Caused carbon monoxide poisoning, and even lead to death Cause fire HOW TO AVOID THE HAZARDS keep the exhaust system cooling and stop the engine during the cleaning...

  • Page 123: Adjust The Throttle

    8-123 Periodic Maintenance and Adjustment Adjust the throttle The choke is necessary part of the engine, and it need to be adjusted intricately CAUTION: The throttle is set by ring loose after many tests, and if you don't have enough technical knowledge of staff on the rectification, so will lead to low engine performance, and even cause damage Idle-speed adjustment NOTE:...
  • Page 124 8-124 Periodic Maintenance and Adjustment the speed of the engine specified idle-speed 1450-1550 r/min ① The throttle limit screw 4. fit the car covering of right...

  • Page 125: Valve Clearance

    8-125 Periodic Maintenance and Adjustment 5. fit the seat Valve clearance With the correct valve clearance purposes, or lead to improper dyeing oil and air supply, or the engine noise.In order to prevent this happening, period to adjust the valve clearance should be often Check the front brake pads Wear degree according to the brake pads are fitted with groove, so that you can not remove...

  • Page 126: Check For The Rear Brake Pads

    8-126 Periodic Maintenance and Adjustment ① wear display tank of brake pad CAUTION: Remove the wheel hubs before checking the brake pads. Check for the rear brake pads Every brake pad has a scale to show the degree of wear, so you don’t need to disassemble the brake to check it.

  • Page 127: Check Brake Fluid

    8-127 Periodic Maintenance and Adjustment Brake pad wear indicator Check brake fluid ① Minimum fluid mark If the brake fluid is not enough, air will inside the braking system to cause brake useless. Make sure the brake fluid is above the minimum mark before running. And add brake fluid if necessary.

  • Page 128: Maintenance Cables And Lubricate

    8-128 Periodic Maintenance and Adjustment ● Using recommended brake fluid to avoid corroding rubber seals, then causing leakage and braking function decline. Recommended brake fluid: DOT 4 ●Refill the same type of brake fluid. Mixed brake fluid may produce chemical reaction and affect brake function.
  • Page 129 8-129 Periodic Maintenance and Adjustment WARNING Potential Danger Damaged cables Dangers may occur When the circuit is destroyed, it may Corrode. And wires will make some knots or be worn. This will cause accident or personal injury. How to avoid dangerous Checking the wires frequently and display defective ones.

  • Page 130: Lubricate Steering

    8-130 Periodic Maintenance and Adjustment Ubricating the inner side and end of the cables. Using a recommended grease: Lithium soap -based grease lubricants Lubricate steering Lubricate the connecting joint of steering column. Using a recommended grease: Lithium soap -based grease lubricants Multipurpose grease...

  • Page 131: Wheel Hub Removal

    8-131 Periodic Maintenance and Adjustment Wheel hub removal 1. Loosen the wheel bolts. 2.Elevate the side of the vehicle by placing a suitable stand under the footrest frame. 3. Remove the wheel bolts. 4. Remove the wheel. ① Bolts（4pcs） Wheel Hub Installation...

  • Page 132: Battery

    8-132 Periodic Maintenance and Adjustment 1. Install the wheel hub and wheel bolts. CAUTION: The rotation arrow points toward forward rotation. ① Arrow 2. Lower the vehicle to the ground. 3. Securely tighten the bolts to appointed torque. The bolts of torque: Front: 55Nm(5.5m-kgf, 40 ft-lbf) Rear: 55Nm(5.5m-kgf,40 ft-lbf) Battery...
  • Page 133 8-133 Periodic Maintenance and Adjustment Don’t remove the sealing strip, it may damage the CAUTION: battery. WARNING Potential Danger Keep the battery or electrolyte improperly. DANGERS MAY OCCUR You might be poisoned or burned by sulfuric acid of the electrolyte. And battery can produce explosive gas.
  • Page 134 8-134 Periodic Maintenance and Adjustment and clothes. Protect your eyes when you touch the battery. Keep children away from it. Solutions： External treatment ： Wash off with water immediately. Internal treatment: Drink a lot of milk and water, magnesia emulsion,egg and vegetable oil in order.

  • Page 135: Maintenance Battery

    8-135 Periodic Maintenance and Adjustment Maintenance Battery 1. Whenever the vehicle is not used for a period of one months or more, remove the battery from the vehicle, and store it in a cool, dark place. Always install a fully charged battery. CAUTION: Sealed battery needs a special battery charger.
  • Page 136 8-136 Periodic Maintenance and Adjustment The main fuse and main fuse box are placed just below the rear body of the machine. Shut off the main switch and replace a new fuses if it is melted. 1.Remove the battery cover and lift the seat, and take out the battery. 2.

  • Page 137: Change Headlight Bulb

    8-137 Periodic Maintenance and Adjustment WARNING Potential Danger Use incorrect fuse DANGERS MAY OCCUR Using incorrect fuse may damage the circuit and catch a fire. HOW TO AVOID DANGEROUS Always use specified power fuses and never use a replacement with defective materials.
  • Page 138 8-138 Periodic Maintenance and Adjustment ① Cap of rear part of headlight 3.Tear up Bulb Holder of Headlight...
  • Page 139 8-139 Periodic Maintenance and Adjustment ① Cap of headlight bulb holder 4. First Push forward, then switch counterclockwise to remove cap of headlight bulb holder ① Headlight bulb holder 5. pull out the defect bulb...
  • Page 140 8-140 Periodic Maintenance and Adjustment WARNING HIDDEN DANGER When headlight on or just off, can cause danger, the bulb is hot. DANGER TO HAPPEN You may get scald. It may get on fire if the bulb is near inflammable cargo. HOW TO AVOID DANGER Cool the bulb before touching or removing 6.Put bulb into the headlight bulb holder.
  • Page 141 8-141 Periodic Maintenance and Adjustment ① Don't touch the glass parts of the bulbs. CAUTION: Don't touch the headlamps glass parts, keep it away from gasoline, otherwise the transparency of glass, light bulb luminosity, and the life of the bulb will be affected. With a piece of alcohol or thinner, wet cloth on the headlight bulb any ash layer or finger print.

  • Page 142: Harness

    8-142 Periodic Maintenance and Adjustment CAUTION: Ensure headlamps lamp cover is firmly installed on the bulb holder, and is installed properly. 9. Close the front cover. 10.If necessary, please reconnect the lights to the harness. Reconnect the lights to the harness Like the following picture, put up the harness, the adjustment screw will be rotated in A direction.

  • Page 143: Replace The Taillight Bulb

    8-143 Periodic Maintenance and Adjustment ①The adjustment screw for the lights harness. Replace the taillight bulb. If the tail lights burn out, and replace it as follows.
  • Page 144 8-144 Periodic Maintenance and Adjustment 1. The bulb turned on counter-clockwise, remove the bulb socket and bulb. ① Taillight socket 2. Push the defective bulb into the first, and then counter-clockwise, to tear down it 3. Insert a new bulb and then load the clockwise direction. 4.
  • Page 145 8-145 Periodic Maintenance and Adjustment WARNING THE UNDERLYING DANGEROUS In the smoking or near a fire place to CHECK THE FUEL SYSTEM May ignite the fuel or explode, causing serious injury or property damage. HOW TO AVOID THE HIDDEN TROUBLE No smoking at the time of check the fuel system.
  • Page 146 8-146 Periodic Maintenance and Adjustment...

  • Page 147: And Solution Charts

    8-147 Periodic Maintenance and Adjustment ATV common fault inspection and solution charts This section provides inspection and solution charts for common faults for the ATV, it will help you maintain the ATV more efficiently for safe use. Some ATV maintenance requires special techniques. If you encounter a problem which you cannot solve, please contact a dealer.
  • Page 148 8-148 Periodic Maintenance and Adjustment Sheet 1: Inspection and solution table for common faults Problems Solutions 1. Check if the frame and support brackets are deformed or broken. Repair and touch-up paint as necessary Panel damaged during 2. Replace any damaged body panels. off-road driving 3.
  • Page 149 8-149 Periodic Maintenance and Adjustment Sheet 2: Inspection methods / solutions for common faults in the Brake system. Solutions Problems 1. Check if the parking brake lever returns to the normal position. 2. Check if the brake discs on the front or rear wheels are deformed. Brake system seizing 3.
  • Page 150 8-150 Periodic Maintenance and Adjustment Sheet 3: Inspection methods / solutions for common faults in the Electrical system. Problems Solutions 1. Check to be sure the light switch is working. Lights not working 2. Check to see if the wires are damaged. 3.
  • Page 151 8-151 Periodic Maintenance and Adjustment Sheet 4: Inspection methods / solutions for common faults in the operational systems. Problems Solutions Problems Solutions 1. Check to be sure the throttle cable is NOT Engine idle cannot 2. Check to see if the ECU is damaged. adjusted using a computer 1.
  • Page 152 8-152 Periodic Maintenance and Adjustment 1. Check to see if the nuts on the steering column, steering knuckles and steering stem are damaged or loose. Tighten if necessary. 2. Check and be sure the steering column is NOT damaged. 3. Check to see if the gear clearance on the steering is too large. 4.
  • Page 153 8-153 Periodic Maintenance and Adjustment Sheet 5: Inspection methods / solutions for common problems with the engine. Cleaning Keeping your ATV clean will not only improve its appearance but it can also improve its performance and extend the life of various components. 1.

  • Page 154: Cleaning

    8-154 Periodic Maintenance and Adjustment caution. The water may damage components and could remove paint and decals. Avoid directing the water stream at the following items: Wheel bearing, Brake, transmission seals, radiator etc. 4. After cleaning most of the dust on the surface, Using warm water and suitable cleaner to completely clean the ATV.

  • Page 155: Storage

    8-155 Periodic Maintenance and Adjustment WARNING POTENTIAL HAZARD Drive the ATV with a wet brake RISKS WILL HAPPEN brake poor braking performance, which increase accidents HOW TO AVOID Dry the brakes after cleaning. Test Braking speed make components dry completely. STORAGE 1.
  • Page 156 8-156 Periodic Maintenance and Adjustment 2. Release Oil Drainage plug to store the gasoline in a clean container in order to clean subside. Then re-fill the Gasoline to fuel tank. RATION: Each Gallon Gasoline mixed with one ounce stabilizer; Or Each Liter Gasoline mixed with 7.5ml stabilizer.
  • Page 157 8-157 Periodic Maintenance and Adjustment 4. Lubricating all the cables. 5. Fixing the frame, rising all tires until un-touching the ground. 6. Seal the tail of exhaust port by a plastic bag to prevent moisture. 7. Apply Oil to all metal parts’ surface if ATV is stored in a high moisture place. Don’t apply oil to rubber and seats.
  • Page 158 Minimum turning radius 3100 mm（122 in） Basic weight: With oil and full fuel tank 170kg（375 lbs） Engine: Engine type 4-stroke, Air cooled, SOHC Cylinder arrangement Single cylinder Displacement 97cm for HS100ATV 108cm for HS110ATV Bore × stroke 50×49.5 mm（1.97×1.95 in）for HS100ATV...
  • Page 159 8-159 Periodic Maintenance and Adjustment Model HS100ATV/HS110ATV Bore × stroke 52.4×50 mm（2.06×1.97 in）for HS110ATV Compression ratio 9.5:1 Starting system Electric starter Lubrication system Wet sump Engine oil: Type API Service SE, SF, SG type or higher Recommended engine oil classification...
  • Page 160 8-160 Periodic Maintenance and Adjustment a higher quality than specified. In addition, do Model HS100ATV/HS110ATV “ ENERGY oils labeled Quantity: CONSERVING II” or higher. Without oil filter cartridge replacement 1.9 L (1.67 Imp qt, 2.01 US qt) With oil filter cartridge replacement 2.0 L (1.76 Imp qt, 2.11 US qt)
  • Page 161 8-161 Periodic Maintenance and Adjustment Spark plug: Type/manufacturer C7HSA (NGK) Spark plug gap 0.6–0.7 mm (0.023–0.028 in) Clutch type: Wet, centrifugal automatic Model HS100ATV/HS110ATV Transmission: Primary ration 3.72(67/18) Secondary ration 1.88(32/17) Reverse gear 2.12(36/17) Final drive ratio 2.62(34/13) Transmission type...
  • Page 162 Suspension: Front suspension Double swing arm Rear suspension Single swing arm Model HS100ATV/HS110ATV Vibration Damper Front Vibration Damper Disc Spring/Oil Hydraulic Vibration Damper Rear Vibration Damper Disc Spring/Oil Hydraulic Vibration Damper Wheel travel: Front wheel travel 273mm (10.7in)
  • Page 163 8-163 Periodic Maintenance and Adjustment Model HS100ATV/HS110ATV Bulb voltage, wattage ×quantity: Head light 12 V, 35 W / 0.5 W×2 Full beam 12 V, /55W×2 Low beam 12 V, /55W×2 Clearance light LED/0.6W×2 Tail/brake light 2V/5.0W/21.0W Front turning lights LED 0.7W×2W Rear turning lights LED 0.85×2W...
  • Page 164 8-164 Periodic Maintenance and Adjustment Indicator light: Neutral indicator Forward indicator Reverse indicator Parking indicator Full beam indicator Turning indicator Fuses: Main fuse Backup fuse Fault Code of Electronic Injection System DTC Description Related Calibration Number P0107 MAP Circuit Low Voltage or Open KsDGDM_MAP_ShortLow P0108 MAP Circuit High Voltage...
  • Page 165 8-165 Periodic Maintenance and Adjustment P0113 IAT Circuit High Voltage or Open KsDGDM_IAT_ShortHigh Coolant/Oil Temperature Sensor Circuit P0117 KsDGDM_CoolantShortLow Low Voltage Coolant/Oil Temperature Sensor Circuit P0118 KsDGDM_CoolantShortHigh High Voltage or Open P0122 TPS Circuit Low Voltage or Open KsDGDM_TPS_ShortLow P0123 TPS Circuit High Voltage KsDGDM_TPS_ShortHigh P0131...
  • Page 166 8-166 Periodic Maintenance and Adjustment P0230 FPR Coil Circuit Low Voltage or Open KsDGDM_FPP_CircuitShortLow P0232 FPR Coil Circuit High Voltage KsDGDM_FPP_CircuitShortHigh P0336 CKP Sensor Noisy Signal KsDGDM_CrankNoisySignal P0337 CKP Sensor No Signal KsDGDM_CrankNoSignal P0351 Cylinder 1 Ignition Coil Malfunction KsDGDM_EST_A_Fault P0352 Cylinder 2 Ignition Coil Malfunction KsDGDM_EST_B_Fault...

  • Page 167: Your Warranty Rights

    8-167 Periodic Maintenance and Adjustment P0038 O2S Heater 2 Circuit High Voltage KsDGDM_O2_HeaterShortHigh P0037 O2S Heater 2 Circuit Low Voltage KsDGDM_O2_HeaterShortLow P0500 VSS No Signal KsDGDM_VSS_NoSignal 1280 P0850 Park Neutral Switch Error KsDGDM_ParkNeutralSwitch 2128 P0445 CCP short to high KsDGDM_CCP_CircuitShortHigh 1093 P0444 CCP short to low/open...
  • Page 168 8-168 Periodic Maintenance and Adjustment Where a warrantable condition exists, HISUN will repair your vehicle at no cost to you, including diagnosis, parts and labor. If an emission-related part on your vehicle is defective, the part will be repaired or replaced by HISUN. This is your EMISSION CONTROL SYSTEM WARRANTY.

  • Page 169: Specifications

    8-169 Periodic Maintenance and Adjustment applicable regulations of the United States Environmental Protection Agency, and the California Air Resources Board; and B. is free from defects in material and workmanship which cause such vehicle to fail to conform to applicable regulations of the United States Environmental Protection Agency or the California Air Resources Board for the periods specified above.
  • Page 170 8-170 Periodic Maintenance and Adjustment inconvenience or loss of use of the vehicle or transportation of the vehicle to or from the HISUN dealer. HISUN shall not be liable for any other expenses, loss or damage, whether direct, incidental, consequential or exemplary arising in connection with the sale or use of or inability to use the HISUN brand vehicle for any purpose.
  • Page 171 8-171 Periodic Maintenance and Adjustment Telstar Avenue, El Monte, CA 91731. Hisun Motors Corp., U.S.A. 1434 Patton Place, Ste. 106 Carrollton, TX 75007 Phone: 972-446-0760 Fax: 972-446-0765...

This manual is also suitable for:

Hs110atv.

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