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Disc-Go-Tech disc-go-roboto User Manual

Disc repair machine
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Setting the Standard in Disc Repair
DISC-GO-ROBOTO
D i s c
R e p a i r
M a c h i n e
M a n u a l
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F
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ully
utomAted
isc
epAiR
ystem

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Summary of Contents for Disc-Go-Tech disc-go-roboto

  • Page 1 Setting the Standard in Disc Repair DISC-GO-ROBOTO D i s c R e p a i r M a c h i n e M a n u a l » ully utomAted epAiR ystem...

  • Page 2: Important Safeguards

    4. To protect against the risk of electrical shock, do not put cord, plug or machine where they may be exposed to water or moisture. 5. Do not use with a damaged cord or plug. If the DISC-GO-ROBOTO is not working as it should, has been dropped, damaged, or exposed or dropped into water, call DISC-GO-TECH Support or your DISC-GO-TECH distributor’s customer service department for service.

  • Page 3: Table Of Contents

    BluRay Disc Repair Mixed Mode Disc Repair End of Repair Session Post Repair Machine Maintenance Daily Cleaning Regular Cleaning Switching DISC-GO-ROBOTO back into Disc Repair Mode Replacing the Polishing Pads Getting to Your Options Menu Options Machine Diagnostics Advanced Options Machine Configuration...

  • Page 4: Machine Description

    The DISC-GO-ROBOTO is comprised of two pieces: the DISC-GO-ROBOTO machine and the DISC-GO-ROBOTO Arm. After you have unpacked them, we recommend that you retain the packaging in case your DISC-GO-ROBOTO needs to be transported. Refer to Figure 1 below to better acquaint yourself with the machine and its parts and to help you set up, operate, and troubleshoot the machine.

  • Page 5: Setup Instructions

    Optimum Environmental Conditions Surface Preparation: Before you unpack and set up your DISC-GO-ROBOTO, please ensure you have a flat, level surface at least 24” wide by 24” deep (61 cm by 61 cm) on which to unpack, situate and operate the machine. Allow adequate space on the right-hand side of the machine for cartridge insertion and removal.

  • Page 6: Unpack The Disc-Go-Roboto

    S E T U p I n S T R U C T I O n S Unpack the DISC-GO-ROBOTO Step 1: Lift machine out of box Step 2: Set machine down 1. Using two people, lift up the machine 2.

  • Page 7: Basic Setup Checklist

    Basic Setup Checklist This checklist is to be performed the first time you set up your DISC-GO-ROBOTO or when you re-locate the machine. Assemble and Install the DISC-GO-ROBOTO Arm – (See this page) Configure the DISC-GO-ROBOTO Arm – (See pages 7-10) Perform a Sensor Calibration –...
  • Page 8 S E T U p I n S T R U C T I O n S Assembling and Installing the DISC-GO-ROBOTO Arm (Continued) Step 3: Adjust Arm Deck feet Step 4: Place Spindles Arm Deck Underside Leveling Foot Positioning Guides Adjustment Holes 3.

  • Page 9: Configuring The Disc-Go-Roboto Arm

    6. Slide Arm back onto the hooks so 7. On the backside of your assembled that it is flush with the front of the DISC-GO-ROBOTO, insert the power DISC-GO-ROBOTO. The Power / cord into the power socket. Be sure to...
  • Page 10 Configuration” Sub-Menu. You will see the screen (See Figure 3). “Press the CYCLE SELECT button to scroll through the following options, then press START to enter each option:” Figure 3: DISC-GO-ROBOTO Arm Configuration Screen Arm Configuration Center Tray a. Center Tray...
  • Page 11 The following adjustments should only be made if Vacuum b. Input Spindle Pickup Head is not centered on the Input Spindle: The Arm will rotate » If the Vacuum pickup Head is: until it is directly over the Input Spindle. - too far right, press the EJECT button to adjust the Arm’s position counter clockwise or move Arm manually.
  • Page 12 Sensor Calibration This Sub-Menu allows you to calibrate the Disc Sensor which enables the DISC-GO-ROBOTO to detect one disc, two discs and no discs on the turntable. 1. From Options menu, press Cycle Select and you will see the Machine Configuration Sub-Menu.

  • Page 13: The Disc Repair Cartridge

    The Disc Repair cartridge with HydraShine Technology The quality of the disc repair process is dependent on the quality of the supplies it uses (Disc Repair cartridge and polishing pads). These items have a fixed usage life and need to be replaced to ensure optimum disc repair quality. To determine when the cartridge needs to be replaced, an embedded SmartChip records the number and type of disc repairs performed and updates a percentage readout on the LCD screen, informing you when the repair supplies require changing.

  • Page 14: Start-Up Check

    2. Turn the ON/OFF switch at the right rear of the machine (next to Power Socket) to ON. DISC-GO-ROBOTO will initialize and the screen will be displayed (see Fig. 7). Figure 7: DISC-GO-ROBOTO Start Up Screen DISC-GO-ROBOTO...

  • Page 15: Lid Locking Mechanism

    Lid Catch no pressure! Do not force the DISC-GO-ROBOTO lid down! Doing so could damage the machine! Please follow the instructions above to learn how to close the lid properly.

  • Page 16: Machine Operation

    Perform a Start-Up Check to ensure Center Hole in the Arm Pickup Head is centered over the Turntable Centering Knob (refer to “Start-Up Check” section, page 12). Ensure the area around the DISC-GO-ROBOTO, and especially around the Arm, is free of obstacles that might interfere with machine movement. Getting Started - To begin disc repair: 1.

  • Page 17: Disc Repair Modes - Light, Medium, And Heavy

    Disc Repair Modes - Light, Medium, and Heavy Figure 11: Light Damage Disc Light Damage Discs Light damage is characterized by small, hairline scratches. It can also comprise light scuffs, marks and deposits such as food or glue residue. This type of damage cannot normally be felt when running your fingernail across the scratch.

  • Page 18: Bluray Disc Repair

    Blu-Ray Disc Repair Mode The DISC-GO-ROBOTO can repair Blu-Ray, but it must be specifically selected as a repair mode using the CYCLE SELECT button. To get started in Blu-Ray Repair Mode: 1. Load the Input Spindle with your Blu-Ray disc(s).
  • Page 19 1. Press the CYCLE SELECT button until the CYCLE screen display reads “MIXED.” 2. Press and release the STOP button. This will initiate the Mixed Mode and the following screen will appear. Figure 15: DISC-GO-ROBOTO Mixed Mode Setup Screen Mixed Mode Setup Qty Light Discs 3.

  • Page 20: End Of Repair Session

    Medium Damage discs. Heavy Damage discs. End of Repair Session Once all discs have been processed, the screen of Figure 18 will be displayed. Figure 18: DISC-GO-ROBOTO End of Repair Session Message DISC-GO-ROBOTO Input Stack Empty Stack it in order!

  • Page 21: Post Repair

    Check Bypass Spindle. Any discs that are stuck together, whether by static, label residue or other means, the DISC-GO-ROBOTO will detect and bypass during the disc repair process to avoid damage to itself or the discs. Stuck discs will be placed on the Bypass Spindle while the remainder of discs on the Input Spindle will continue to be repaired normally.

  • Page 22: Regular Cleaning

    • At the 50% level mark and at the end of each Disc Repair cartridge (once 0% is reached) and prior to installing a new repair cartridge. • If your DISC-GO-ROBOTO will not be used again for 24 hours or more. • Prior to use if several days have passed between repair cycles.

  • Page 23: Switching Disc-Go-Roboto Back Into Disc Repair Mode

    Switching DISC-GO-ROBOTO back into Disc Repair Mode After you have finished the machine cleaning routines, the DISC-GO-ROBOTO can easily be returned to Disc Repair mode by following the steps below. Be sure to turn off your DISC-GO-ROBOTO to avoid any potential hazards before you begin.

  • Page 24: Replacing The Polishing Pads

    M A C H I n E M A I n T E n A n C E Shake the Disc Repair cartridge! Unlike the Machine Cleaning cartridge, this one needs agitation! 1. Depress the Cartridge Latch and pull Figure 22: Removing Cartridge from the the Machine Cleaning cartridge out of Cartridge Compartment the Cartridge Compartment.
  • Page 25 They should not easily come off the pad holder. 4. Gently close the Lid. Do not allow the Lid to slam shut. 5. Turn the DISC-GO-ROBOTO on and continue to repair discs. Figure 23: Polishing Pad Figure 24: Polishing Pad Installation...

  • Page 26: Getting To Your Options Menu

    M A C H I n E M A I n T E n A n C E ettinG to youR ptions Your DISC-GO-ROBOTO provides a user interface to several software based tools that access system, diagnostic and troubleshooting information as well as calibration and alignment capabilities. These tools are accessed through the OPTIONS MENU, accessible only when the machine is idle (i.e.

  • Page 27: Options

    You can cycle through the choices using the CYCLE SELECT button. 1. Machine Diagnostics This Sub-Menu places your DISC-GO-ROBOTO in diagnostic mode that may be used to activate and observe the functionality of various components within the machine. Press the START button to enter the Machine Diagnostics Mode. Cycle through each of the Sub-Menu options by pressing the CYCLE SELECT button, then activate your choice by pressing the START button.
  • Page 28 O p T I O n S Figure 27: Splash Shield Components the lines. The Polish Pump In setting tests the forward flow direction into the repair chamber. Ensure the Lid is open and a cartridge is inserted before testing. 1.3.1.

  • Page 29: Advanced Options

    2. Machine Configuration 2.1. Machine Mode Settings – This Sub-Menu allows you to set the DISC-GO-ROBOTO to operate in automated (ROBOTO), demonstration (DEMO), or manual (SOLO) mode. 2.1.1. Press the START button to enter MACHINE MODE SETTINGS. 2.1.2. Press the CYCLE SELECT button to select one of the two Machine Mode options: a.
  • Page 30 Remove the disc and press the EJECT button to retract tray. (Note: The DISC-GO-ROBOTO automatically operates in SOLO Mode if the Arm is not attached.) 2.2. Sensor Calibration – This Sub-Menu allows you to calibrate the Disc Sensor which enables the DISC-GO-ROBOTO to detect one disc, two discs and no discs on the turntable.

  • Page 31: Arm Diagnostics

    Allows the machine to display messages that remind a. Enable you to replace the Polishing Pads at the half and end life points of the Disc Repair Cartridge. b. Disable Disables the machine’s ability to display messages that remind you to replace the Polishing Pads. 2.5.

  • Page 32: Arm Configuration

    Arm uses when picking up a disc. If you are noticing that several attempts are required before most discs are picked up, you can increase the amount of pressure (in increments of 5) to improve the accuracy of disc pickup. Figure 28: DISC-GO-ROBOTO Arm Picker Pressure Screen Arm Picker Pressure Input Spindle 4.2.1.

  • Page 33: Systems Menu

    This is the first Systems sub-menu displayed and is selected by pressing the START button. The Date as well as the Version of the operating system software will display on screen. Figure 29: DISC-GO-ROBOTO Software Information Display Screen SOFTWARE INFORMATION VX.XX.XXX Date: 13/12/2009 2.
  • Page 34 3.1.2. Enter into the OPTIONS Menu (see page 24) and when you have cycled through to FIRMWARE UPDATE, press the START button. 3.1.3. The DISC-GO-ROBOTO will read the cartridge and line 2 of the machine display will read “Update DISC-GO-ROBOTO.” Press the CYCLE SELECT but- ton until the option “Update Both”...
  • Page 35 Solution: If the Input Spindle is NOT empty: a. Turn your DISC-GO-ROBOTO off and check that the Input Spindle is cen- tered on its positioning guide, that the disc(s) do not have any warping or crack- ing damage, and that the discs are not stuck together.

  • Page 36: Troubleshooting

    T R O U B L E S H O O T I n G Message: “No Disc Detected” Figure 31: DISC-GO-ROBOTO No Disc Detected Message No Disc Detected Press Stop to Continue Occurs if there is no disc on the Turntable or if the Disc Sensor is out of calibration.
  • Page 37 If the flow of polish onto the disc is impeded, the polishing pads generate excess friction and heat and will damage the surface of the disc. To prevent this from occurring, a “Check Pads” error is generated and the DISC-GO-ROBOTO will stop. a. Check that the Repair Cartridge contains polishing fluid and is installed correctly (the rear of the cartridge should align with the edge of the Cartridge Compartment and the Cartridge Latch should be fully engaged).
  • Page 38 If the same message is displayed, ensure that the cartridge is properly installed (Refer to the “Installing the Disc Repair cartridge” section on Page 11). Situation: DISC-GO-ROBOTO is powered up, but the display reads “DISC-GO-SOLO”. Figure 35: DISC-GO-SOLO...
  • Page 39 Reconnect the Arm. If the message persists, refer to the “Machine Mode Settings” (Page 27) to change the operating mode to “DISC-GO-ROBOTO”. d. Resume repairing discs. Situation: The DISC-GO-ROBOTO does not process and repair discs as well as it did when it was first received. Solution: The quality of the repair process is highly dependent on the quality of the polishing materials used.
  • Page 40 Solution: a. Verify the Repair Cartridge is new. b. Turn your DISC-GO-ROBOTO off. Re-insert the cartridge fully, ensuring that the back surface of the cartridge is flush with the body of the Cartridge compartment and that the Cartridge Latch is engaged. An audible ‘click’ is heard when installed correctly (Refer to the “Installing the Disc Repair cartridge”...

  • Page 41: Warranty Information

    (1) year from the date of purchase, except as noted. There is no warranty with respect to the following, which may be supplied with the DISC-GO-ROBOTO: polishing pads and/or polish and/or cartridges and/or supplementary products. This warranty extends only to the original consumer and does not cover damage from abuse, neglect, or any other use not specified in the printed directions.

  • Page 42: Customer Service / Disc Repair Supplies

    Please call your local DISC-GO-TECH Distributor for customer service. Please have your DISC-GO-ROBOTO close by when you call us at 1-866-237-3724. This will help us answer your questions. Or visit us at www.discgotech.com for more information. Your Authorized DISC-GO-TECH Distributor:...
  • Page 43 otes V e r s . 2 . 0 D I S C - G O - R O B O T O U s e r ’ s M a n u a l...
  • Page 44 ABOUT DISC-GO-TECH Disc-Go-Technologies, Inc. is an industry leader and original equipment manufacturer with over 10 years of experience in disc repair. We are setting the standard in the industry, working with our customers as their partner in disc repair to make quality products with the best return on investment.

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