Related Manuals for Zell AC1000
Summary of Contents for Zell AC1000
- Page 1 ® ZELL Mobile Air-Con Service Solution AC1000 Service Manual ZELL MOBILE AIR-CON SERVICE SOLUTION...
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Page 2: Table Of Contents
....................................................2 2 2 2 1.1 ZELL hotline 2 Safety warnings . -
Page 3: About This Service Manual
This service manual describes the service task of ZELL AC1000 Air-Con Service Station This manual is for those who perform repair and maintenance on AC1000 and have the expertise required to do so. This manual contains all the instructions necessary for safe and effective service operation of the AC1000 Station. -
Page 4: Safety Warnings
■If scale assembly and circuit are not calibrated, scale can overfill the tank, causing possible explosion and/or vehicle overcharge. ■Use only ZELL Designated Replacement Components when servicing your equipment. Refer to the operator’s manual or this service manual for correct replacement part number(s). -
Page 5: Electronic Diagrams
3 Electronic diagram 3.1 Main power diagram 3.2 Main control board diagram... -
Page 6: Flow Chart
4 Flow chart 4.1 Overall layout... -
Page 7: General Flow Chart
4.2 General flow chart 4.3 Recovery... -
Page 8: Purge And Drain Oil
4.4 Purge and drain oil 4.5 Vacuum... -
Page 9: Pag Oil Injection
4.6 PAG oil injection 4.7 Recharge... -
Page 10: Pressure Up
4.8 Pressure up 4.9 Pressure down... -
Page 11: Function Check
Function check 5.1 Recovery 5.1.1 The working tank must have at least 2.5Kg of refrigerant in it to perform this test. 5.1.2 Plug in the cord to 220V 50HZ power supply, Turn ON the main power switch. 220V 220V 50Hz 50Hz Power Power... -
Page 12: Recharge
5.3 Recharge 5.3.1 Confirm that the HP, LP quick coupler and hoses are well fixed to the units. And all tank hoses are properly attached to the working tank. Function Function Other Other Service Service 5.3.2 Press Function Function button, and enter Other Other Service Service Item, use password 9227. -
Page 13: Load Cell Check
6 Load cell check 6.1.1 Press Function Function Function Function button, and enter Other Other Other Other Service Service Service Service Item, use password 7278. Enter Data Data Info Info the Data Data Info Info interface. There displays the raw data and the convert data, The Raw data is the original data from the load cell, the convert data is the manual handled data. -
Page 14: Compressor Suction And Discharge Pressure Test
7 Compressor Suction and Discharge Pressure Test 7.1 General Spec. of compressor 7.1.1 Disconnect all fittings from the compressor. Cap the Suction port. Install a LP gauge on the process port. Install a HP gauge on the discharge port. Start the compressor and monitor the gauge readings the discharge pressure should build to 17 bar in HP gauge. -
Page 15: Trouble
The process could be done by start the engine and power on the A/C, the rest R134a could be sucked into the A/C system of the car, and the AC1000 will stop the process automatically if the right quantity refrigerant is recharged. Please also refer to the... -
Page 16: Disposal
9 Disposal 9.1 Disposing of used fluids Used oil is hazardous waste. Do not mix used oil with other fluids. Keep used oil in suitable containers prior to disposal. 9.2 Disposing of packaging material ■The cardboard packaging material should be disposed of with other waste paper. ■Plastic packaging material should be added to other recyclable waste. -
Page 17: Spare Part List
10. Spare part list Parts Specification Hermetic R134a compressor COM013 Vacuum pump PUM101 Filter drier DRY080 Vacuum pump oil POL250 Solenoid valve (sv1.6) SOL002 Solenoid valve (sv3) SOL003 Low pressure gauge GAL080 High pressure gauge GAH080 Tank pressure gauge GAT040 Service hose for low pressure side(blue) HSB250 Service hose for high pressure side(red) - Page 18 12.Service coupling 13.Service coupling for 11.Service hose for high pressure for low pressure high pressure 10.Service hose for low pressure 6. Solenoid valve (SV6) pressure gauge 23.Vapor hose 9.Tank pressure gauge 24.Liquid hose 5.Solenoid valve （SV1.6） 8. High pressure gauge 18.Low pressure 17.Tank switch...
- Page 19 ZELL, Always Solution Add: No.2,XINGCANG MINLIAN INDUSTRY DEVELOPMENT ROAD HAINING DINGQIAO ZHEJIANG PROVINCE Tel: 0086 0573 8783 1215 Fax: 0086 0573 8786 6636 E-mail: zell.chief@gmail.com...