Slant/Fin jaguar J-390 Installation And Operating Instructions Manual

Slant/Fin jaguar J-390 Installation And Operating Instructions Manual

Direct-vent sealed combustion condensing boiler
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DIRECT-VENT SEALED COMBUSTION CONDENSING BOILER
HOT WATER MODEL J-390
GAS-FIRED BOILER FOR NATURAL GAS
INSTALLATION AND OPERATING INSTRUCTIONS

TABLE OF CONTENTS

Boiler Dimensions and Rating.....................................................2
Identification of Parts ...................................................................3
Installation Requirements ............................................................4
Contamination Prevention ...........................................................5
Venting Application......................................................................5
Boiler Room Air Supply and Ventilation......................................5
Flue gas Venting Requirements ..................................................6
Vent Material ...............................................................................6
Air Intake Material .......................................................................6
Vent and Air Intake Restrictions ..................................................7
Non-Direct Vent Installation .........................................................8
Sidewall Venting, Non-Direct Vent ..............................................8
Vent Termination Location and Clearance ..................................8
Non-Direct Vent Vertical Venting .................................................8
Direct Vent Installation.................................................................8
Sidewall Venting, Direct Vent ......................................................8
Vent/Air Intake Termination Installation .....................................14
Venting and Air Intake Regular Inspection ...............................16
Condensate Removal System...................................................16
Gas Piping .................................................................................16
Electrical Wiring .........................................................................17
Wiring Diagram..........................................................................18
Single and Multi Zoning ............................................................21
Water Piping ..............................................................................24
Operating Instructions ...............................................................30
Boiler Control Display................................................................30
Boiler Control.............................................................................30
Sequence of Operation .............................................................36
Gas Input Rate Adjustment .......................................................37
Safety Check ............................................................................38
Care and Maintenance ..............................................................41
General Troubleshooting Guide ................................................42
Appendix A&B ..........................................................................43
Heating Contractor
Address
Phone Number
Printed in Canada 0908
This manual must be left with owner and should be
hung on or adjacent to the boiler for reference.
IMPORTANT
READ ALL OF THE FOLLOWING
WARNINGS AND STATEMENTS
BEFORE READING THE
INSTALLATION INSTRUCTIONS
The installation must conform to the requirements of
the authority having jurisdiction or, in the absence of
such requirements, to the National Fuel Gas Code,
ANSI Z223.1-latest edition or CSA B149.1-00. The
installation must also conform to the additional
requirements in this Slant/Fin Instruction Book.
In addition where required by the authority having
jurisdiction, the installation must conform to American
Society of Mechanical Engineers Safety Code for
Controls and Safety Devices for Automatically Fired
Boilers, No. CSD-1 or CSA B149.1-00. For Natural gas
if there is any conflict in the above requirements, then
the more stringent requirement will apply.
WARNING
This boiler, gas piping and accessories must be
installed, connected, serviced and repaired by a
trained, experienced service technician, familiar with
all precautions required for gas-fired equipment and
licensed or otherwise qualified, in compliance with the
authority having jurisdiction.
WARNING
The venting system of this boiler is under positive pressure.
Leakage from this system can be hazardous and if not avoid-
ed can result in death or serious injury. In addition to the rec-
ommendations within this manual and the User's Information
Manual, the venting system, from the flue collector to the out-
door discharge, must be carefully checked annually by a qual-
ified service agency.
Boiler Model Number
Boiler Serial Number
Installation Date
Part No. 83-5736 Publication No. J-40

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Summary of Contents for Slant/Fin jaguar J-390

  • Page 1: Table Of Contents

    ANSI Z223.1-latest edition or CSA B149.1-00. The installation must also conform to the additional Vent and Air Intake Restrictions ..........7 requirements in this Slant/Fin Instruction Book. Non-Direct Vent Installation ............8 Sidewall Venting, Non-Direct Vent ..........8 In addition where required by the authority having Vent Termination Location and Clearance ........8...
  • Page 2: Boiler Dimensions And Rating

    CPVC Venting to the standard for Vent Connection: Type BH Gas Venting Systems ULC S636, or stainless steel 102mm (4”) nominal I.D. pipe (PVC, Air Intake Connection: CPVC or stainless steel) *Note: No orifice changes are required for high altitude installations. Jaguar J-390 Boiler...
  • Page 3: Identification Of Parts

    Jaguar Model J-390 LOCATION AND IDENTIFICATION OF PARTS 4" VENT CONNECTION 102mm (4") VENT CONNECTION 102mm (4") AIR INTAKE CONNECTION 4" AIR INTAKE CONNECTION FIELD WIRING TERMINALS (120V) FIELD WIRING BX CONNECTORS FIELD WIRING TERMINALS (24V) TRANFORMER BOILER CONTROL FLUE SAMPLE PORT GAS VALVE...
  • Page 4: Installation Requirements

    CSA B149.1-00 for Natural Gas. For Combustible Recommended This installation must also conform to the additional require- Surface Construction for Service ments in this Slant/Fin Instruction Book. Front 610mm (24") Rear 152mm (6") NATURAL GAS FIRED BOILER LOCATION Left Side Right Side Provide a level, solid foundation for the boiler.
  • Page 5: Contamination Prevention

    The Jaguar J-390 must be vented by an approved 29-4C Jaguar J-390 boiler. stainless steel venting system or by a Certified PVC or CPVC Venting system that is certified to the standard for Type BH Gas Venting Systems, ULC S636.
  • Page 6: Flue Gas Venting Requirements

    Jaguar Model J-390 For both direct and non-direct installation, the following must the Jaguar J-390 Parts List - J-10 PL for stainless steel be considered: venting). - Openings must never be reduced or closed. If doors or Built-in sealing rings are provided, so no additional sealant is windows are used for air supply, they must be locked open.
  • Page 7: Vent And Air Intake Restrictions

    18.3m (60 feet). 8. For each joint, first apply a coat of primer to the outside 6. The Jaguar J-390 boiler is equipped with a built-in conden- sealing surface of the pipe and the inside sealing surface sation drain and trap system.
  • Page 8: Non-Direct Vent Installation

    Refer any overhang or deck. Vent termination should not allow to the Slant/Fin Jaguar J-390 Parts List for the appropriate flue gas discharge towards neighbor’s windows or where model for the vent material to be used.
  • Page 9 Jaguar Model J-390 JAGUAR J-390 NON-DIRECT VENT, SIDEWALL VENTING All joints must be liquid and pressure tight. Use 102mm (4") dia. PVC/CPVC schedule 40 pipe for air intake. For venting use, U/L Listed single wall 102mm (4") AL29-4C Stainless Steel* or Certified PVC or CPVC Venting certified to the standard for Type BH Gas Venting Systems ULC S636.
  • Page 10 PIPE OR STAINLESS STEEL SYSTEM PIPE OR STAINLESS VENTING MATERIAL FOR VENT STEEL VENTING MATERIAL FOR VENT Figure 8. Jaguar J-390 - non-direct vent, venting through the roof * AL 29-4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP .
  • Page 11 VENTING SYSTEM PIPE OR VENTING MATERIAL FOR STAINLESS STEEL VENTING MATERIAL FOR VENT VENT Figure 9. Jaguar J-390 - non-direct vent, utilizing an existing chimney as a chase. * AL 29-4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP .
  • Page 12 Jaguar Model J-390 JAGUAR J-390 - DIRECT VENT, SIDEWALL VENTING All joints must be liquid and pressure tight. Use 102mm (4") dia. PVC/CPVC schedule 40 pipe for air intake. For venting use, U/L Listed single wall 102mm (4") AL29-4C Stainless Steel* or Certified PVC or CPVC Venting certified to the standard for Type BH Gas Venting Systems ULC S636.
  • Page 13 Jaguar Model J-390 102mm (4") DIA CERTIFIED PVC OR CPVC VENTING SYSTEM PIPE FOR VENT 4" DIA PVC/CPVC PIPE FOR VENT 102mm (4") DIA PVC/CPVC 4" DIA PVC/CPVC PIPE COMBUSTION VENT 102mm (4") DIA CERTIFIED SCREW PIPE FOR AIR INTAKE FOR AIR INTAKE GASES PVC OR CPVC VENTING...
  • Page 14: Vent/Air Intake Termination Installation

    Jaguar Model J-390 VENT/AIR INTAKE TERMINATION FOR CERTIFIED PVC VENT/AIR INTAKE TERMINATION FOR AL29-4C OR CPVC VENTING CERTIFIED TO THE STANDARD FOR STAINLESS STEEL VENTING INSTALLATION TYPE BH GAS VENTING SYSTEMS ULC S636 VENTING This termination is easily modified for Heat-Fab Saf-T vent INSTALLATION 102mm (4”) diameter stainless steel venting system to be This termination is designed specifically for 102mm (4”)
  • Page 15: Direct Vent, Venting And Air Intake Through A Roof

    180° elbow facing down. The air intake opening must be at least 305mm (1 foot) below the vent opening. JAGUAR J-390 - DIRECT VENT, VENTING AND AIR INTAKE THROUGH A ROOF All joints must be liquid and pressure tight. Use 102mm (4") dia. PVC/CPVC schedule 40 pipe for air intake. For venting use, U/L Listed single wall 102mm (4") AL29-4C Stainless Steel* or Certified PVC or CPVC Venting certified to the standard for Type BH...
  • Page 16: Venting And Air Intake Regular Inspection

    1. Measure or estimate the length of piping from the meter CONDENSATE REMOVAL SYSTEM to the installation site. The Jaguar J-390 boiler is equipped with a built-in conden - 2. Consult gas supplier for heating value of gas [W/m sation drain and trap system. This system consists of two (Btu/cu.
  • Page 17: Electrical Wiring

    Jaguar Model J-390 At 9.1m (30 ft.) length of pipe, match required capacity from Boiler must be electrically grounded in accordance with table on this page (choose higher capacity, in this case is the requirements of the authority having jurisdiction, or, in 16.7m /hr [590 cu.
  • Page 18: Wiring Diagram

    Jaguar Model J-390 12 Kohm BOILER 12K OHM OUTDOOR GROUND CIRCULATOR NEUTRAL OUTDOOR DHW TANK SENSER SENSOR THERMOSTAT 120V (IF USED) (IF USED) LOW WATER (IF USED) 60HZ CUT OFF CIRCULATOR "CALL FOR HEAT" (IF USED,REMOVE (IF USED) 24V ROOM THERMOSTAT 7-8 JUMPER) OR ISOLATED CONTACT FIELD WIRING...
  • Page 19 Jaguar Model J-390 BOILER CONTROL SPARK IGNITOR SPARK CABLE GROUND FUSE USED USED ARGUS VISION CONTROL Figure 15b. Boiler Control.
  • Page 20 Jaguar Model J-390 NEUTRAL 120V/60HZ DISCONNECT SWITCH BOILER ON/OFF SWITCH COMBUSTION BLOWER BOILER CIRCULATOR DHW CIRCULATOR (IF USED) 120V SECTION OF WATER HIGH CONTROL BOARD LIMIT VALVE 120V SPARK 120V ELECTRODE COMBUSTION BLOWER "CALL FOR HEAT" CHASSIS 24V ROOM THERMOSTAT OR ISOLATED CONTACT DHW THERMOSTAT (IF USED) OR SENSOR...
  • Page 21: Single And Multi Zoning

    Jaguar Model J-390...
  • Page 22 Jaguar Model J-390...
  • Page 23 Jaguar Model J-390 MULTIZONING OF "JAGUAR" BOILER; PUMP ZONING SYSTEM USING R882A/B RELAYS ZONE 3 THERMOSTAT ZONE 2 ZONE 1 THERMOSTAT THERMOSTAT DISCONNECT SWITCH R882A/B R882A/B R882A/B 120V/60HZ 120V/24V TRANSFORMER CIRC. CIRC. CIRC. ZONE 2 ZONE 1 ZONE 3 POWER SUPPLY, PROVIDE DISCONNECT FIELD WIRING 1 2 3 4 5 6 7 8 MEANS AND OVERLOAD PROTECTION...
  • Page 24: Water Piping

    Jaguar Model J-390 WATER PIPING 7. Water Treatment and Freeze Protection: A good water treatment program will not only extend the 1. Connection of system to boiler: useful life of this boiler but it will also save much of the Primary/secondary piping of the system is recommended, time and expense of repairs made necessary by to ensure the proper flow through the boiler.
  • Page 25 Jaguar Model J-390 32×6mm (1-1/4×1/4") NPT REDUCER BUSHING 32mm (1-1/4") NPT TEE 19mm (3/4") NPT STREET ELBOW 32×32×19mm (1-1/4×1-1/4×3/4") NPT TEE 32mm (1-1/4") NPT STREET ELBOW WATER OUTLET SUPPLY PIPE 32mm (1-1/4") DIAMETER INSTALL MANUAL MAIN SHUTOFF VALVE 1.5m (5') ABOVE FLOOR, WHEN REQUIRED BY LOCAL CODE WATER INLET(RETURN) PIPE 32mm (1-1/4") DIAMETER...
  • Page 26 Jaguar Model J-390 L/sec 0.95 USGPM Flow Rate Figure 18. Boiler water side pressure drop Flow Domestic Water Temp. Boiler Head Available Head Capability for Various Model Circulators Rate Tank Piping Rise Loss to Overcome DHW Tank Head Loss [M w.c.(Ft. w.c.)]*** (gpm) Head Loss** (2 in series)
  • Page 27 Jaguar Model J-390 TO REST FROM REST OF SYSTEM OF SYSTEM ADDITIONAL ZONES ISOLATION ISOLATION FLOW CHECK ZONE VALVE VALVE VALVE CIRCULATOR SPACE HEAT ZONE #1 AIR VENT DO NOT EXCEED DO NOT EXCEED 305mm (12") APART 12" APART AIR SEPARATOR SHUTOFF PRESSURE VALVE...
  • Page 28 Jaguar Model J-390 DIFFERENTIAL PRESSURE BYPASS VALVE (IF USED) ADDITIONAL ZONES ZONE ISOLATION VALVE VALVE SPACE HEAT ZONE #1 AIR VENT DO NOT EXCEED SYSTEM DO NOT EXCEED CIRCULATOR 305mm (12") APART 12" APART AIR SEPARATOR SHUTOFF PRESSURE VALVE REDUCING VALVE ISOLATION MAKE UP...
  • Page 29 Jaguar Model J-390 DIFFERENTIAL PRESSURE BYPASS VALVE (IF USED) ADDITIONAL ZONES ZONE ISOLATION VALVE VALVE SPACE HEAT ZONE #1 ISOLATION FLOW CHECK VALVE VALVE STRAINER AIR VENT WATER CHILLER SYSTEM UNIT DO NOT CIRCULATOR EXCEED DO NOT EXCEED BALANCING 305mm (12") 12"...
  • Page 30: Operating Instructions

    Jaguar Model J-390 OPERATING INSTRUCTIONS While “t” is blinking, DHW tank temperature may be set to desired temperature (if tank is equipped with sensor). The setting range is between FILLING AND VENTING WATER SYSTEMS 32°–71°C (90°–160°F.) A. Fill the system with water. Vent or purge of air. View actual boiler supply &...
  • Page 31 Jaguar Model J-390 "MODE" DISPLAY "TEMPERATURE" DISPLAY (3 DIGITS) "UP" PUSH BUTTON "RESET" PUSH BUTTON "DOWN" PUSH BUTTON "BURNER STATUS" "ENTER" PUSH BUTTON STEADY DOT = BURNER ON "SELECT" PUSH BUTTON BLINKING DOT = BURNER OFF Figure 22. Display Board Table 3 JAGUAR BOILER DISPLAY BOARD “Boiler Operation Status”...
  • Page 32 Jaguar Model J-390 Table 4 VIEWING AND CHANGING TEMPERATURES Press “SELECT” button for viewing different modes on “MODE DISPLAY” Temperature display is in Farenheit only MODE DESCRIPTION & TEMPERATURE DISPLAY DISPLAY Space heating supply water temperature could be changed by pressing “Up/Down”...
  • Page 33 Jaguar Model J-390 VIEWING AND CHANGING SYSTEM SETTING - Table 5 “To change system setting or perform system test” Temperature display is in Farenheit only The menu is accessed by pressing and holding “SELECT” and “ENTER” buttons for 10 seconds. To change system setting: Press “UP or DOWN”...
  • Page 34 Jaguar Model J-390 90°C 80°C 60°C 50°C 40°C 30°C Water reference temp 20°C (default of 30°C [86°F]) 0°C 10°C 20°C 30°C 0°C 10°C 20°C Figure 23. Space Heating mode with outside sensor water set point graph.
  • Page 35 Force or attempted repair may result in a fire the Jaguar J-390 boiler under the ANSI Z21.13 - latest edition or explosion. or CSA B149.1-00 for Natural Gas.
  • Page 36: Sequence Of Operation

    Jaguar Model J-390 JAGUAR MODEL J-390 SEQUENCE OF OPERATION THERMOSTAT CALLS FOR HEAT CIRCULATOR(S) ON COMBUSTION BLOWER ON (AT MEDIUM SPEED) CONTROL LOCKOUT BLOWER SPEED CONFIRMED? DISPLAY SHOWS ERROR “A 33” 5 SECOND PRE-PURGE PERIOD CONTROL LOCKOUT DISPLAY SHOWS ERROR “A 01” TRIAL FOR IGNITION - 6 SECONDS SPARK IGNITOR ENERGIZED GAS VALVE OPENS...
  • Page 37: Gas Input Rate Adjustment

    Jaguar Model J-390 IV. CHECK COMBUSTION AND FUEL INPUT RATE 2. If the CO is not 0.2% at the low firing rate, then the gas valve needs to be accessed for proper adjust - A. Start and run the burner at the high firing rate, by using ment.
  • Page 38: Safety Check

    Jaguar Model J-390 V. SAFETY CHECK C. Control Safety Shutdown test: With the burner firing, disconnect the spark cable from the A. Check for gas leaks: spark ignitor. Gas valve should close and burner should Using soap solution, check for gas leaks from meter to gas stop firing.
  • Page 39 Jaguar Model J-390 Indicated by an “E” in the mode display. Operation is automatically restored, once the B. BLOCKING ERRORS: condition returns to normal or is fixed. The temperature display shows the error code. Pressing the “Reset” button is not required. ERROR CODE INDICATION REMEDY...
  • Page 40 Jaguar Model J-390 continued from page 39 ERROR CODE INDICATION REMEDY Check flue gas temperature, at the maximum firing rate and high water temperature. If the flue gas temperature reaches 100°C (212°F), check the fuel Excess Flue Temperature input rate and combustion. Check the condition of the heat exchanger.
  • Page 41: Care And Maintenance

    Slant/Fin. Relief/Safety valves must be ASME rated for the 2. System to be full of water and pressure to remain pressure and gross output of the boiler.
  • Page 42: General Troubleshooting Guide

    Jaguar Model J-390 GENERAL TROUBLESHOOTING GUIDE FOR SERVICE PERSONNEL WARNING: Only a trained, experienced service technician should perform troubleshooting. Turn off all electrical power to the boiler before servicing. A. BURNER FAILS TO OPERATE - NO HEAT CAUSE REMEDY No power, display off, power switch off. Main electric Close switch.
  • Page 43 Jaguar Model J-390 APPENDIX A Thermostat Heat Anticipator Settings Fixed anticipator thermostats are not adjustable. The lower the anticipator setting (toward .18) the faster the thermostat will respond to a change in room temperature. Adjustable anticipator thermostats, depending on thermostat Too low a setting and the boiler will short cycle.
  • Page 44 SLANT/FIN LTD/LTEE, 6450 Northam Drive, Mississauga, Ontario L4V 1H9 • Phone: (905) 677-8400 / FAX: (905) 677-1829 / Order Desk Fax: (905) 677-9015 www.slantfin.ca / E-mail: orderdesk@slantfin.ca / info@slantfin.ca ©Slant/Fin Corp. 2008.

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