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futuredesion DR 5000 User Manual

Circle chart recorder
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UM-DR5000 Rev 2 9-2003
User's Manual
DR 5000
Circle Chart Recorder
1

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  • Page 1 UM-DR5000 Rev 2 9-2003 User's Manual DR 5000 Circle Chart Recorder...
  • Page 2 Warning Symbol This Symbol calls attention to an operating procedure, practice, or the like, which, if not correctly performed or adhered to, could result in personal injury or damage to or destruction of part or all of the product and system. Do NOT proceed beyond a warning symbol until the indicated conditions are fully understood and met.

  • Page 3: Table Of Contents

    Contents DR5000 Recorder Page Number Chapter 1 Overview 1-1 General 1-2 Ordering Code Chapter 2 Installation 2-1 Unpacking 2-2 Mounting 2-3 Case Location 2-4 Wiring Precautions 2-5 Power Wiring 2-6 Sensor Installation Guidelines 2-7 Thermocouple Input Wiring 2-8 RTD Input Wiring 2-9 Linear DC Input Wiring 2-10 Alarm Relays 2-11 Changing the Chart...

  • Page 4: Chapter 1 Overview

    This manual will cover both ink type and thermal print versions. The DR 5000 is the first recorder to “self document” setup configuration during initial setup and can operate using standard or competitive charts.

  • Page 5: Ordering Code

    DR 5000 DR 5000 Ordering Code Ordering Code DR 5000 DR 5000 Power Input 1: 110/220VAC 50/60HZ Selectable Recording Style 1: 1 Pen Ink 2: 2 Pen Ink 3: Thermal Print Recorder * 5: 2 Pen OEM ** (Ink Style)

  • Page 6: Chapter 2 Installation

    Chapter 2 Installation Dangerous voltages capable of causing death are sometimes present when wiring the instrument. Before installation or beginning any troubleshooting procedures the power to all equipment must be switched off and isolated. Units suspected of being at fault must be disconnected and removed to a properly equipped workshop for testing and repair.

  • Page 7: Case Location

    Install both mounting clamps and insert the case into panel cutout. Figure 2.1 Mounting Diagram 2 - 3 Case Location Upon unpacking, find a suitable location to mount the recorder before wiring power to the unit. After the recorder has been connected to the main AC power supply, connect the battery (optional) to the battery strap and place the battery in it’s holder.

  • Page 8: Wiring Precautions

    2 - 4 Wiring Precautions Before wiring, verify the label for correct model number and options. Switch off the power when checking. Care must be taken to ensure that maximum voltage rating specified on the label are not exceeded. It is recommended that power of these units to be protected by fuses or circuit breakers rated at the minimum value possible.

  • Page 9: Power Wiring

    2-5 Power Wiring The unit is supplied to operate at 110/220VAC 50/60Hz. Check that the installation voltage corresponds with the power rating indicated on the product label before connecting power to the unit. 110 VAC Wiring 220 VAC Wiring Earth Ground Earth Ground Connection Connection...

  • Page 10: Sensor Installation Guidelines

    2-6 Sensor Installation Proper sensor installation can eliminate many problems in a control system. The probe should be placed so that it can detect any temperature change with minimal thermal lag. In a process that requires fairly constant heat output, the probe should be placed close to the heater. In a process where the heat demand is variable, the probe should be close to the work area.

  • Page 11: Thermocouple Input Wiring

    2-7 Thermocouple Input Wiring Thermocouple input connections are shown in the following figures. The correct type of thermocouple extension lead-wire or compensating cable must be used for the entire distance between the unit and the thermocouple, ensuring that the correct polarity is observed throughout. Splices in the cable should be avoided, if possible.

  • Page 12: Rtd Input Wiring

    Figur e 2.5 Two Pen OE M Ink Style Inputs Pen 1 Input Wiring resistor Pen 2 Input Code 5 pen 2 input ONLY 4/20ma install external shunt resistor Main Board 1/5VDC remove external resistor Code 6 pen 2 input ONLY 0/5 VDC remove external resistor 0/20 ma install external shunt resistor F i g .

  • Page 13: Alarm Relays

    2-8 RTD Input Wiring RTD connections are shown in the previous, with the compensating lead connected to terminal 4. For two-wire RTD inputs, terminals 2 and 4 should be linked. The three-wire RTD offers the capability of lead resistance compensation provided that the three leads are of same gauge and equal length.

  • Page 14: Changing The Chart

    2-11 Changing the Chart Press and release the CHANGE CHART key (3 on Figure 2.7). The pen(s) will move to the left of the chart and green LED will flash rapidly. Wait until the pen(s) stops above outer ring green LED goes to on steady.

  • Page 15: Replacement Of Pen Ink Style

    2-12-1 Marking Systems - Thermal This type of pen consists of a self contained thermal print head that is attached to a metal “Stylus” pen arm assembly. Periodic maintenance is not required for this pen type. Since the thermal print head creates it’s own chart, adjustment for outer ring are made automatically during each chart change.

  • Page 16: Replacement Of Thermal Head

    2-13-1 Replacement of Thermal Stylus The thermal print head is securely fastened to the metal stylus arm which is attached to the pen motor drive assembly. For ease of replacement, it is suggested that the stylus (with print head attached) be removed as a complete assembly. 1.) Disconnect AC power from unit.

  • Page 17: Battery Backup

    2-14 Battery Backup “Ink Style” Units Having the optional 9 volt DC battery back-up in place will allow the recorder to continue to function normally for approximately 48 hours in the event of a power failure. The green LED assists in indicating battery condition. When a recorder has this option feature.

  • Page 18: Chapter 3 Programming

    Chapter 3 Programming 3-1-1 Recorder Setup “Single Pen Ink Type” In order to configure the recorder, you will need the recorder SET-UP CHART, P/N R18-270 for CCW or P/N R18-272 for CW rotation. This chart contains the configuration categories of the recorder (Probe Input, Inner Chart Values, Outer Chart Values, Units, Chart Rotation, Input Averaging and Relay Options).

  • Page 19: Dual Pen "Oem" Ink

    3-1-2 Setup Of Dual Pen “OEM” Ink Style In order to configure the recorder, you will need the recorder SET-UP CHART, P/N R18-270 (CCW) or P/N R18-272 (CW). The second pen (Blue) on OEM type recorders is fixed for 0/100% of the analog input. The setup chart contains the configuration categories of the recorder (Probe Input, Inner Chart Values, Outer Chart Values, Units, Chart Rotation, Input Averaging and Relay Options).

  • Page 20: Dual Pen Universal Input Ink

    3-1-3 Setup Of Dual Pen (Universal) Ink Style In order to configure the recorder, you will need the recorder SET-UP CHART, P/N R18-270 for CCW or P/N R18-272 for CW rotation. Universal Inputs allow the user to select a different type of input for each pen. The setup chart contains the configuration categories of the recorder (Probe Input, Inner Chart Values, Outer Chart Values, Units, Chart Rotation, Input Averaging and Relay Options).

  • Page 21: Thermal Recorder 1&2 Pen

    3-1-4 Setup Of Thermal Recorders. All Thermal recorders come standard setup for dual channel operation. Units can be configured for single channel operation as follows: 1. Disconnect power from the unit to be configured. 2. To configure unit for single channel operation, depress and hold the LEFT arrow (1) key.

  • Page 22: Alarm Settings

    3-2-1 Alarm Settings Ink Style Recorders Alarm setpoint values are selected by positioning the pen to the actual value on the recording chart. Alarm settings can be selected or viewed after CHART CHANGE, recorder setup or during initial power up. To set the alarm setpoint during normal recording operation, complete the following steps.

  • Page 23: Thermal Style

    3-2-2 Alarm Settings Thermal Style Recorders Thermal alarm relay settings can only be set or reviewed from the Setup mode. Install setup chart part number R18-271. Follow the thermal setup Instructions found in Chapter 3-1-4. (Pg. 21). Alarm settings are set under Alarm #1 and Alarm # 2 setpoint categories. The setup procedure must be followed completely to properly store selected alarm values.

  • Page 24: Chapter 4 Calibration 4-1 Pen Zero And Span Ink Style

    Chapter 4 Calibration - Ink Type Only 4-1 Pen Arm Calibration (Zero and Span) Pen calibration applies to ink type units only and is a two point calibration. Since Thermal stylus unit print their own outer/inner ring, calibration is not necessary.

  • Page 25: Probe Offset Ink Style

    4-2 Ink Style Probe Offset Adjust (Pen Offset) This recorder has been accurately calibrated at the factory. Before making any adjustments, this instrument should be in service for 24 hours. Thereafter, if any adjustment is required, perform the following procedure. Place a Certified Test Thermometer(s) alongside the recorder's sensor probe(s) in a monitored controlled condition.

  • Page 26: Probe Offset Thermal Style

    4-3 Thermal Style Probe Offset (Pen Offset) This recorder has been accurately calibrated at the factory. Before making any adjustments, this instrument should be in service for 24 hours. Thereafter, if any adjustment is required, perform the following procedure. Place a Certified Test Thermometer(s) alongside the recorder's sensor probe(s) in a monitored controlled condition.

  • Page 27: Chapter 5 Specifications

    Chapter 5 Power Line Voltage: 110/220VAC, 50/60Hz Power Consumption: 15 VA maximum Input Thermocouple (T/C): Type J, K, T, R, B, S, RTD: PT 100 ohm RTD (385 curve) Linear: 4-20 mA, 0-5 VDC Range: Programmable See Table 5.1 Common Mode Rejection: > 120dB at 60 Hz Cold Junction Accuracy: ±...
  • Page 28 Color Code 5-1 Input Range Table: Color Type Range Polarity Code -130 C / 760 C -130 C / 760 C White White ( -202 F / 1400 F ) ( -202 F / 1400 F ) -130 C / 1370 C -130 C / 1370 C Yellow + Yellow +...

  • Page 29: Chapter 6 Defaults/Glossary

    Chapter 6 Default Settings / Glossary FACTORY SET DEFAULTS Defaults settings are identical for 1 and 2 pen ink or thermal recorders. Input ------------- J T/C * Unit -------------- Fahrenheit Scale ------------ 0/100 Rotation -------- 24 hour Input Aver. ----- 8 Optional alarms when ordered Alarms - High ALarm...
  • Page 30 Warranty Future Design Controls warranties or representations of any sort regarding the fitness for use, or the application of its products by the Purchaser. The selection, application or use of Future Design products is the Purchaser's responsibility. No claims will be allowed for any damages or losses, whether direct, indirect, incidental, special or consequential.

  • Page 31: Chapter 8 Spare Parts

    Chapter 8 Spare Parts Red Pens (6pcs/pk) R25-2 (Pen 1 ) Blue Pens (6pcs/pk) R25-3 (Pen 2 only) Green Pens (6pcs/pk) R25-4 (Pen 2 only) Ink Pen Blade CCW R13-9-04 Ink Pen Blade CW R13-9-05 Thermal Print Arm Assembly R27-76 Setup Charts Ink CCW R18-270 Setup Charts Ink CW...
  • Page 32 UM-DR5000 Rev 2 9-2003 DR 5000 Circle Chart Recorder Future Design Controls 7524 West 98th Place Bridgeview, IL 60455 Phone 888-751-5444 888-307-8014 E-mail csr@futuredesigncontrols.com www.futuredesigncontrols.com...

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