Page 1 PRONAR Sp. z o.o. 17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE PROVINCE tel.: +48 085 681 63 29 +48 085 681 64 29 +48 085 681 63 81 +48 085 681 63 82 fax: +48 085 681 63 83 +48 085 682 71 10 www.pronar.pl...
Page 3 OPERATOR'S MANUAL AGRICULTURAL TRACTOR PRONAR 5110 PRONAR 5115 PRONAR 5130 PRONAR 5135 PRONAR 5235 ISSUE 2A-08-2009 PUBLICATION NO 97N-00.00.00.00-UM...
Page 5 This operator's manual is an integral part of the tractor's documentation. Please read these instruction carefully before using the tractor and observe all safety precautions contained herein. If these instructions are lost or damaged, please order a new copy from the manufacturer. If tractor is sold or made available to another user, please enclose these Operator's Manual.
Page 7: Table Of Contents
HYDRAULIC TRAILER BRAKING SYSTEM................5-22 CHANGE OF FRONT AND REAR DRIVE AXLE TRACK ............5-23 FRONT WHEEL TURNING ANGLE ADJUSTMENT ..............5-24 WHEEL DIMENSION CHOICE PRINCIPLES................5-25 INCREASING THE TRACTION PROPERTIES OF PRONAR TRACTORS.........5-26 ELECTRICAL SYSTEM ......................5-28 REFUELLING TRACTOR ......................5-32 OPENING ENGINE BONNET ....................5-33 WASHING TRACTOR........................5-33...
Page 8 SERVICE INSPECTION (P-4) AFTER 1000 ENGINE HOURS WORK ........6-21 GENERAL MAINTENANCE .......................6-24 RECOMMENDED FUEL, OILS, GREASES AND OPERATING LIQUIDS IN PRONAR P5 TRACTORS .....................6-26 PREPARATION OF TRACTOR FOR STORAGE ...............6-27 PREPARATION OF TRACTOR FOR WORK AFTER A LONG PERIOD OF STORAGE .....6-27 Section 7: TECHNICAL SPECIFICATION..................
Page 9: Section 1: General Information
SECTION GENERAL INFORMATION INTRODUCTION SYMBOLS AND TERMS APPEARING IN THIS OPERATOR'S MANUAL FACTORY GUARANTEE HANDING OVER TRACTOR TO PURCHASER...
Page 10: Introduction
The manual describes the basic safety rules and operation of PRONAR tractors. If the information contained in the Operator's Manual needs clarification then the user should refer for assistance to the sale point where the tractor was purchased or to the manufacturer.
Page 11: Symbols And Terms Appearing In This Operator's Manual
Section 1: GENERAL INFORMATION SYMBOLS AND TERMS APPEARING IN THIS OPERATOR'S MANUAL Text that is marked or enclosed in brackets draws attention to: - the possibility of the occurrence of a dangerous situation for the operator (driver) in the event of not observing warnings or instructions; - important information for the correct operation of the tractor.
Page 12: Factory Guarantee
Section 1: GENERAL INFORMATION FACTORY GUARANTEE The manufacturer handing over the new tractor guarantees that the product has no faults in workmanship or material that could be revealed in the production process. The guarantee involves tractor repairs (replacement parts included) at the cost of the guarantor (defined in the guarantee book).
Page 13: Section 2: Safety Advice
SECTION SAFETY ADVICE GENERAL REQUIREMENTS SAFE TRACTOR OPERATION SAFE TRACTOR WORK DRIVING THE TRACTOR SAFETY RULES WHEN UNDERTAKING TRANSPORT WORK TRACTOR WORK WITH POWER TAKEOFF SHAFT (PTO) ENGAGED FIRE SAFETY RULES SAFETY RULES FOR WORK ON SLOPES INFORMATION AND WARNING DECALS...
Page 14: General Requirements
• The tractor shall be operated by a driver having the appropriate driving licence and knowledge of the principles of correct operation and use of tractors and agricultural machinery (implements). • PRONAR P5 tractors are equipped with safer KS-10 cab suitable for carrying passengers on public roads. Do not carry a passenger on public roads.
Page 15: Driving The Tractor
SECTION 2: SAFETY ADVICE • While checking (while parked) linked machines (implements) driven by tractor PTO disconnect PTO drive. • In the event of using supplementary or assisting assemblies make certain that they are compatible with the tractor. Familiarise yourself with the principles of their correct mounting and operation with the tractor. ATTENTION: In the event of using a fore end loader observe the maximum permissible front axle loading and also recommended (permissible) speed.
Page 16: Tractor Work With Power Takeoff Shaft (Pto) Engaged
SECTION 2: SAFETY ADVICE TRACTOR WORK WITH POWER TAKEOFF SHAFT (PTO) ENGAGED • In the event of necessity to inspect the machine (its disconnection) during work with machines (implements) driven by the PTO, ensure that PTO does not rotate before leaving cab. •...
Page 17: Information And Warning Decals
ATTENTION: Keep stickers clean so that they are always legible. If stickers are destroyed or become illegible obtain new ones from authorised dealer. Figure 2-1 Location of safety signs on PRONAR P5 tractor. Item 1. Location: on the left Item 2. Location: on the left Item 3.
Page 18 SECTION 2: SAFETY ADVICE Item 4. Location: rear part of cab, by right mudguard Item 5. Location: rear of tractor on PTO shaft cover Item 6. Location: on alternator Item 7. Location: on starter motor Item 8. Location: radiator housing housing housing ATTENTION! Cooling system...
Page 19: Section 3: Identification Data
SECTION IDENTIFICATION DATA...
Page 20 SECTION 3: IDENTIFICATION DATA Figure 3-1 Location of manufacturer's plates a - tractor data plate; b - cab data plate; Tractor's number (chassis) is placed on plate located on the rear right side of tractor cab near electric socket (see Figure 3-1 item a) and on the right side of front axle support. Type and number of tractor cab is placed on plate located on the near side of the track cab on right side (Figure 3-1 position b) Figure 2-3 Location of front axle plate (on right side of...
Page 21 SECTION 3: IDENTIFICATION DATA Figure 3-4 Location of rear axle and gear box numbers. OPTION Figure 3-5 Location of linkage appliances plates...
Page 22 SECTION 3: IDENTIFICATION DATA...
Page 23: Section 4: Steering And Operating Controls
SECTION STEERING AND OPERATING CONTROLS POSITIONING OF CONTROLS INDICATOR PANEL MULTIFUNCTION SWITCHES IGNITION ENGINE RPM CONTROL DRIVER'S SEAT VENTILATION, HEATING AND CAB AIR CONDITIONING SYSTEM STEERING SYSTEM BRAKES FRONT AXLE DRIVE DIFFERENTIAL LOCK MECHANISM REAR POWER TAKE-OFF SHAFT (PTO)
Page 24: Cab
They may hinder entrance from the right side of the cab. Figure 4-1 Cab of PRONAR tractors. To enter cab stand in front of the door and open it using the external handle fitted with a lock and closed with a key.
Page 25 Section 4: STEERING AND OPERATING CONTROLS Side windows are mounted on hinges. They may be bolted in closed or partially open position using lever mechanism with a catch 1. Figure 4-4 Side window bolt catch The rear window may be bolted using the bolt catch 1 in closed position, or completely open and held by compressed gas spring.
Page 26: Positioning Of Controls
Section 4: STEERING AND OPERATING CONTROLS POSITIONING OF CONTROLS Figure 4-9 Positioning of controls and instruments of PRONAR P5 type tractors 1 – steering wheel; 2 - indicator panel ; 3 - stopper; 4 – switch connecting dipped lights of main lights in bonnet to lamps on bracket (above indicator light and front parking lights);...
Page 27 Section 4: STEERING AND OPERATING CONTROLS 44 43 42 41 40 Figure 4-10 Positioning of controls and instruments of PRONAR P5 type tractors 22 - clutch pedal; 23 - brake pedals (left and right wheels connected with catch); 24 - parking brake lever (handbrake);...
Page 28 Section 4: STEERING AND OPERATING CONTROLS Figure 4-11 Positioning of controls and instruments of PRONAR P5 type tractors 45 – button controlling lift arm on tractor exterior (lifting); 46 – button controlling left arm on tractor exterior (lowering); 47 – PTO switch button on tractor exterior only on right rear mudguard); 48 - link lever opening cab door from inside;...
Page 29: Indicator Panel
The instant that the tractor moves travel speed is shown on display in km/h. Indicator accuracy is 0.1 km/h. Maximum indication amounts to 99.9 km/h. Speedometer is programmable for type of tractor and tyre size. This operation may be performed by PRONAR's Authorised Service. ATTENTION: The speedometer programming operation needs to be performed...
Page 30 Section 4: STEERING AND OPERATING CONTROLS Fuel gauge level indicator If the indicator arrow indicates zero, then there is 3÷5 litres of fuel in the tank. Coolant liquid temperature indicator Indicates temperature of coolant liquid in ° C. Norm al temperature of coolant liquid should oscillate within 80 ÷...
Page 31 Section 4: STEERING AND OPERATING CONTROLS Control lights panel Meaning of indicator light symbols on panel is as follows: - tractor's left, right indicator lights - first trailer's left, right indicator lights - second trailer's left, right indicator lights - trailer brake pneumatic system air pressure warning light. Illuminates when pressure falls below minimum.
Page 32: Multifunction Switches
Section 4: STEERING AND OPERATING CONTROLS MULTIFUNCTION SWITCHES Figure 4-14 multifunction switches on steering column: 1 - multifunction light and hooter switch 2 - multifunction front screen wiper and spray switch Switches shown in Figure 4-14 operate as follows (meaning according to drawing): Multifunction light and hooter switch (position1) operates as follows: - turning knob to (a) to position switches on parking lights;...
Page 33: Ignition
Section 4: STEERING AND OPERATING CONTROLS IGNITION Figure 4-15 Engine start-up control. 1 – starter switch; On the control panel, on the right side is the starter switch "ignition” (Figure 4-15), having three settings: 0 - switched off STOP (may remove key); 1 - engaging control equipment; 2 - engaging starter Engage starter by turning key (and press simultaneously) from position 1 to position 2.
Page 34: Engine Rpm Control
Section 4: STEERING AND OPERATING CONTROLS ENGINE RPM CONTROL Figure 4-16 Control of engine RPM speed. 1 – accelerator pedal; 2 – accelerator lever; To change and control engine revolution speed use following mechanism: - accelerator pedal (item 1; Figure 4-16) - accelerator hand lever (item 2;...
Page 35: Driver's Seat
Section 4: STEERING AND OPERATING CONTROLS DRIVER'S SEAT In PRONAR P5 tractors four types of drivers seat may be installed, assuring good working conditions, enabling adjustment and adaptation to the weight of the driver, his dimensions and individual requirements. Before starting work with tractor make adjustments to seat adjustment so that the position is the most comfortable for you.
Page 36 Section 4: STEERING AND OPERATING CONTROLS a) GRAMMER seat type MSG85/721 and DS 85H/90A Figure 4-19 Location of adjustment controls of GRAMMER seat. Adjustment of shock absorption hardness is set with knob 1 depending on weight of operator. Beside knob there is an indicator 2 showing set weight of driver. Lever 3 places seat in level planes at 10 mm intervals.
Page 37 Section 4: STEERING AND OPERATING CONTROLS d) additional seat on wheel covering Apart from the driver's seat an additional seat is installed on the left side of cab on wheel covering. It is for seating persons being trained inside the cab. Figure 4-21 Additional seat.
Page 38: Ventilation, Heating And Cab Air Conditioning System
ATTENTION! It is not recommended to apply water in engine cooling and cab heating system. Antifreeze liquid should be applied. Engine cooling and heating system in PRONAR tractors are filled with "BORYGO ECO” coolant liquid . ATTENTION: If the engine cooling and heating system is filled with water, then at lower ambient temperatures it should be removed from the engine cylinder block and radiator and from cab heater.
Page 39 Section 4: STEERING AND OPERATING CONTROLS - fan blower is connected pushing air through evaporator, Connecting fan blower Blower can be switched on by connecting fan with knob 1 (Figure 4-22) placed on control panel 1 on the left side of cab. Knob connecting fan serves as fan speed regulator, controlling volume of air output.
Page 40 Section 4: STEERING AND OPERATING CONTROLS Damage to the cooling agent circulation In the event of damage (leaks, unreliability of valves etc.) refer to an authorised service for assistance. Do not release working agent into the atmosphere! ATTENTION: The closed-circuit air-conditioning system is filled with R134a cooling agent under pressure.
Page 41: Steering System
Section 4: STEERING AND OPERATING CONTROLS STEERING SYSTEM PRONAR P5 type tractors are equipped with a hydrostatic steering system with Danfoss, Rexroth or WPA dosing pumps allowing steering of the tractor when the engine is not running. The system is equipped with a hydraulic pump (permanently engaged) driven by the tractor engine.
Page 42: Front Axle Drive
Section 4: STEERING AND OPERATING CONTROLS FRONT AXLE DRIVE Drive should be engaged: - when the necessity arises to overcome temporary resistance on paved roads and hard subsoils, - in fieldwork with bad soil traction properties (very damp, covered with plant remains, loose soil etc.), - in fieldwork if the machine (implement) combination requires great traction force, - in use of the front axle for braking the tractor.
Page 43: Differential Lock Mechanism
Section 4: STEERING AND OPERATING CONTROLS DIFFERENTIAL LOCK MECHANISM Do not engage differential lock mechanism at speeds above 10 km/h DANGER: and at corners - it may hinder driving the tractor. Figure 4-28 Rear axle differential lock mechanism control (located on switch panel on the right side of the seat) Differential lock mechanism switch (Figure 4-28)–...
Page 44: Rear Power Take-Off Shaft (Pto)
In PRONAR tractors, the PTO drive is connected with the switch placed on the console on the right side of the seat (Figure 4-29) or outside the tractor with button placed on the rear right mudguard (Figure 4-30).
Page 45 Section 4: STEERING AND OPERATING CONTROLS Figure 4-30 PTO switch on tractor rear right mudguard. PTO switch placed externally on the left mudguard serves only for momentary connection of PTO (e.g. in joining up machines). ATTENTION: Operator may only use external PTO switch standing to the side of the tractor. To avoid damaging machine or tractor do not use simultaneously control system in the cab and outside the tractor.
Page 46 ATTENTION: Central setting of lever 2 (Figure 4-32) is the neutral position. Setting lever in this position disconnects PTO drive. Rotation speed [min-1] Tractor type PTO type Engine 1000 2130 2045 PRONAR Rear PTO 2092 5110 / 5115 2132 Front PTO 1000 1920 1000...
Page 47 ATTENTION: Front PTO shaft (option) has a rotation speed of only 1000 rpm. Rotational direction looking at the shaft front - to the right. Figure 4-33. PTO shaft dimensions in PRONAR – type 1 according to PN-ISO 500 ATTENTION: Power transferred by front PTO of tractor from Iveco engine (PRONAR 5115 / 5135 / 5235) may not be greater than 45 Hp (33 kW).
Page 48 Section 4: STEERING AND OPERATING CONTROLS 4-26...
Page 49: Section 5: Using The Tractor
PNEUMATIC TRAILER BRAKING SYSTEM HYDRAULIC TRAILER BRAKING SYSTEM CHANGE OF FRONT AND REAR DRIVE AXLE TRACK FRONT WHEEL TURNING ANGLE ADJUSTMENT WHEEL DIMENSION CHOICE PRINCIPLES INCREASING THE TRACTION PROPERTIES OF PRONAR TRACTORS ELECTRICAL SYSTEMS REFUELLING TRACTOR OPENING ENGINE BONNET WASHING TRACTOR...
Page 50: Starting The Tractor
Section 5: USING THE TRACTOR STARTING THE TRACTOR DANGER: Before moving or beginning work with tractor, carefully read the precautions contained in Section 2: "SAFETY ADVICE” of this Operator's Manual. Before starting a new tractor or one, which has been idle for a long time, check oil level in engine and remaining tractor subassemblies, fluid in brake and cooling systems.
Page 51 • ensure that lever 2 (Figure 5-4) controlling selection of gear group and changing gear 1 is in setting N. (look at gear box operation diagram on hand grip of lever). Figure 5-4. Gear lever of PRONAR P5 type tractors 1 - gear change lever and gear selection diagram;...
Page 52 Section 5: USING THE TRACTOR • Observe correct indications of control indicators (temperatures of oil, coolant liquid, oil pressure in engine etc). ATTENTION: Tractor (engine) must not be started by towing. ATTENTION: The user MUST NOT: - disconnect the battery while engine is running; - operate tractor without battery.
Page 53: Moving Off
Figure 5-6 Reducer lever- setting. 1 - slow "field" gears; N - neutral; 2 - fast "road" gears. Figure 5-7. Gear lever of PRONAR P5 type tractors 1 - gear change lever and gear selection diagram; 2 - gear group selection lever;...
Page 54 Crawling gears reducer (option) Apart from "field-road" reducer PRONAR P5 type tractors may be equipped with crawling gears reducer (available option), which is engaged by lever 1 (fig. E-9) located on the floor. Crawling gears are engaged placing lever in position marked with "snail"...
Page 55: Stopping Engine And Tractor
0 (Figure 4-15) and in the event of finishing work, disconnecting battery with switch inside cab (Figure 5-2). Indicator lamps on control panel should be extinguished. ATTENTION: Turbocharged engines (PRONAR-5130 / 5135 / 5235) must be allowed to cool down after work, if they operated under load.
Page 56: Rear Three-Point Linkage
Section 5: USING THE TRACTOR REAR THREE-POINT LINKAGE DESIGN PRONAR tractors are equipped with rear three-point linkage implement lift system whose attachment dimensions correspond to category 2 lift according to ISO-730 standard. Rear lift enables the coupling of mounted and semi-mounted implements to the tractor.
Page 57 Section 5: USING THE TRACTOR DANGER: 1. If external controls switches on mudguards are used for attaching lower arms, engine must run. For making other connections stop the engine. 2. Before using the external three-point linkage attachment control make sure that there is no person or object near the implement or three-point linkage.
Page 58 Section 5: USING THE TRACTOR ATTENTION: When regulating hanging rods, ensure by extending hanging rods that they do not separate and that the threaded shaft is sufficiently overlapped by the sleeve in order to withstand working load. Maximum unscrewing is signalled by two thread windings on hanging rod ends.
Page 59 Section 5: USING THE TRACTOR Figure 5-15 Three-point linkage lower arm stabilisers. 1- sleeve; 2- ball ending; 3- securing bracket; 4- spade terminal; 5- lower link; 6- locking catch In practice, locking catch 6 should be taken out of both stabilisers, and the implement attached to the three-point linkage.
Page 60: Hitching Appliances
TRANSPORT HITCH (DIMENSIONS) AGRICULTURAL HITCH (DIMENSIONS) Figure 5-16 Hitching appliances of PRONAR tractors - construction and basic dimensions. 1 – agricultural hitch; 2 – agricultural hitch drawbar pin; 3 – linchpin of agricultural hitch drawbar pin; 4 – transport hitch; 5 – transport hitch pin; 6 – transport hitch pin catch sleeve; 7- Lever adjusting transport hitch in vertical plane;...
Page 61 AGRICULTURAL HITCH (item 1; Figure 5-16) PRONAR tractors are supplied with a mounted agricultural hitch 1 (Figure 5-16) designated for hitching towed machines. Agricultural hitch has the ability to change setting in horizontal plane (if required by the hitched machine) and locking (which is essential) in set position.
Page 62: Control Of Lift With The Aid Of The Ehr Electro-Hydraulic System
CONTROL OF LIFT WITH THE AID OF THE EHR ELECTRO-HYDRAULIC SYSTEM IN PRONAR P5 TRACTORS PRONAR P5 type tractors enable control of lift depending on a group agrotechnical requirements, soil condition (cultivations), properties and technical parameters of linked machines (implements) with the aid of the EHR electrohydraulic system.
Page 63 Section 5: USING THE TRACTOR Figure 5-20 EHR electrohydraulic control system panel. 1 – control lever of three-point linkage (upwards - lifting; downwards - lowering; pressing in down position – increasing plough depth during ploughing; central setting – disengaged); 2 – selector knob for adjustment of working depths of implement mounted three-point linkage (turn clockwise –...
Page 64: External Hydraulic System
Section 5: USING THE TRACTOR EXTERNAL HYDRAULIC SYSTEM PRONAR tractors have an external hydraulic system enabling operation with double-acting and single-acting hydraulic cylinders and with continuous flow hydraulic fittings. The system is equipped with three (four- option) pairs of external hydraulic outlets equipped with quick couplers at the rear of the tractor and one pair of quick couplers at the front of the tractor on the left side beside the fuel tank.
Page 65 Section 5: USING THE TRACTOR Figure 5-22 External hydraulic quick couplers. A-A1 – first pair of quick couplers from front and rear of tractor; B-B1 – second pair of quick couplers; B*- B1* – fourth pair of quick couplers (optional); C-C1 – third pair of quick couplers; D – "free drain” quick couplers;...
Page 66 Section 5: USING THE TRACTOR In order to extend single-acting cylinder pull the lever controlling quick coupler to rear in "lifting” setting. In order to stop the cylinder before it is completely extended move lever to neutral setting. To retract a single acting cylinder push control lever forward in "lowering" setting. ATTENTION: Do not keep lever in "lifting”...
Page 67 Section 5: USING THE TRACTOR ATTENTION: Before proceeding to work, check that hydraulic motor rotates after setting control lever in "lowering" setting. In the event that it does not, swap conduits. In order to ensure optimum cooling and prevent oil heating, operate continuous flow equipment by setting flow rate using knob 1 (Figure 5-23) at maximum and lowest revolution speed of tractor engine, which ensures the required performance of machine and appropriate speed.
Page 68: Pneumatic Trailer Braking System
Section 5: USING THE TRACTOR PNEUMATIC TRAILER BRAKING SYSTEM The combined trailer pneumatic braking system (double and single conduit) is composed of engine driven compressor, air tank, control valves and three pneumatic connectors. Connectors are mounted at rear of tractor and may be connected to single conduit or double conduit trailer braking system. Pneumatic connectors are in three colours: black, red and yellow.
Page 69 Section 5: USING THE TRACTOR Control conduit (yellow) – after connection of tractor brakes, increased air pressure is supplied through yellow connector to trailer's control valve until there is full pressure in system. Degree of trailer braking is proportional to pressure applied to tractor's brake pedals. After starting engine, release handbrake and brake pedals.
Page 70: Hydraulic Trailer Braking System
Section 5: USING THE TRACTOR HYDRAULIC TRAILER BRAKING SYSTEM Trailer hydraulic brakes may be connected to hydraulic system through quick coupler 1 (Figure 5-25) placed to the rear of tractor just under the yellow connector of pneumatic system. Figure 5-25. Trailer hydraulic braking system connectors.
Page 71: Change Of Front And Rear Drive Axle Track
CHANGE OF FRONT AND REAR DRIVE AXLE TRACK Front and rear axles of PRONAR P5 type tractor enable alterations of wheels spacing setting depending on the method of setting wheel disc in relation to hub and wheel tyre and through mutual exchange of wheels (left to the right side), right to the left) and change of tyres.
Page 72: Front Wheel Turning Angle Adjustment
Section 5: USING THE TRACTOR FRONT WHEEL TURNING ANGLE ADJUSTMENT Tractor's front wheels are fitted with turning limiters 1. Limiters should be so regulated that they ensure a minimum of 20 mm space between tyres and whatever part of tractor in maximum turn position to the left or the right.
Page 73: Wheel Dimension Choice Principles
Table 5-2 shows dimensions of front and rear wheels, which may be mounted on PRONAR horizontal lines are shown dimensions of front wheel tyres and in vertical columns dimensions of rear wheel tyres. Only permissible for mounting on tractor PRONAR P5 type are tyres marked with sign „X” at intersection of lines and columns.
Page 74: Increasing The Traction Properties Of Pronar Tractors
Section 5: USING THE TRACTOR INCREASING THE TRACTION PROPERTIES OF PRONAR TRACTORS PRONAR tractors can be fitted with a range of appliances and options for increasing traction, that is increasing the pulling power of the tractor, reducing slip, and including increasing speed, which is synonymous with reducing fuel use per surface unit worked.
Page 75 Section 5: USING THE TRACTOR b) Filling tyres with water or non-freezing solution. To increase traction tractor wheels may be filled with water or non-freezing solution (Figure 5-30). ATTENTION: It is not recommended to fill front wheels with water or non-freezing solution, if it reduces tractor's steering ability.
Page 76: Electrical System
Figure 5-31 Alternator Electrical system connections for trailer and additional +12V power supply socket PRONAR tractors are equipped with standardised (according to Polish Standards) electrical system connections for trailers 1 and supply socket +12V additional receivers connected to tractor electrical...
Page 77 Section 5: USING THE TRACTOR Fuses Under the steering wheel in PRONAR tractors, along the steering column (Figure 5-34) and on right above the wheel (Figure 5-35) are installed sets of fuses for the tractor's electrical systems. To gain access to these, unscrew screws A and remove cover B.
Page 78 Section 5: USING THE TRACTOR Figure 5-37 description of fuses in fuse box on steering column (FB1 and FB2) and above wheel on right side of seat (FB3) and on relay board (FB4, FB5, FB6) Table 5-5 Description of fuses. Fuse group Fuse number in Amperage...
Page 79 1- working lights; 2- dipped lights (additional); 3- parking lights; 4- front indicators; 5- dipped and road lights; 6- flashing light; 7- parking lights (rear) and stop lights; 8- rear indicator Table 5-6 List of bulbs applied in lights of PRONAR P5 tractor: Item...
Page 80: Refuelling Tractor
Section 5: USING THE TRACTOR REFUELLING TRACTOR PRONAR P5 type tractors have a fuel tank of capacity 155 litres located on left side of tractor (Figure 5-39). In order to fill fuel tank 1 it is necessary: - to clean surface around inlet cap 2, to prevent dirt getting into...
Page 81: Opening Engine Bonnet
ATTENTION: In the event of high temperatures, engine side covers should be removed from tractors equipped with them. WASHING TRACTOR PRONAR 7150 tractors are modern machines with a large number of electrical sub-assemblies, which are sensitive to water. This should be remembered while washing tractor, especially when using high- pressure washing equipment.
Page 82: Running In Tractor
Section 5: USING THE TRACTOR RUNNING IN TRACTOR ATTENTION: The first 50 mth of tractor work have a significant influence on tractor life and especially on the engine. A new tractor, at the beginning of the working period should be run in for a period of not less than 50 hours. During running in time it is important: •...
Page 83: Section 6: Maintenance
SERVICE INSPECTION (P-3) AFTER 500 ENGINE HOURS WORK SERVICE INSPECTION (P-4) AFTER 1000 ENGINE HOURS WORK GENERAL MAINTENANCE RECOMMENDED FUEL, OILS, GREASES AND OPERATING LIQUIDS FOR USE IN PRONAR P5 TRACTORS PREPARATION OF TRACTOR FOR STORAGE PREPARATION OF TRACTOR FOR WORK AFTER A LONG PERIOD OF STORAGE...
Page 84 SECTION 6: MAINTENANCE MAINTENANCE OF TRACTOR AFTER RUNNING IN P-1 (50 ENGINE HOURS) After the running in period, conduct P-1 service inspection after 50 hours (at manufacturer's authorised service). This service inspection is performed at the purchaser's cost. During the service inspection after running in the following operational programme shall be performed: •...
Page 85 SECTION 6: MAINTENANCE SERVICE INSPECTION PROGRAMME Table 6-1 Service inspection after (engine hours): Operati Service operation on No (10*) (250) (500) (1000**) Check oil level in engine Check level of liquid in engine cooling system Check liquid level in front screen spray tank Check level of liquid in a hydraulic brakes and clutch control system Remove condensation from pneumatic system tank...
Page 86 SECTION 6: MAINTENANCE LUBRICATION POINTS (every 50 hours) Grease all moving parts using grease nipples. Pump grease until the appearance of grease at the end of grease nipple. Figure 6-1 Point Is Lubrication point's name Mudguard rotation brackets Bearing of reducer pivot stub axle of front axle Telescopic stabilisers Upper and lower hanger points Articulated joints of reducer drive shafts...
Page 87 SECTION 6: MAINTENANCE SERVICE INSPECTION (PC) AFTER 10 ENGINE HOURS WORK OR DAILY OPERATION No. 1. Check oil level in engine. Engine oil level shall be checked before beginning work or after 15 minutes, from the moment of stopping heated engine. In order to do this take dipstick 1, wipe dry and replace. Next remove again and check oil level.
Page 88 If coolant liquid is not visible in equalisation tank, then check coolant level in radiator. In order to do this unscrew cap 3 of radiator inlet (in PRONAR 5235 is not present) and check coolant level, which should be a distance of approx.
Page 89 SECTION 6: MAINTENANCE OPERATION No. 4. Oil level in hydraulic brake and clutch control system. Visually inspect the level of oil in tank 1 of brake and clutch control system. Oil level should be between the "min” and "max” marks on tank.
Page 90 SECTION 6: MAINTENANCE Bleeding fuel system is performed as follows: In PERKINS engines, the fuel system is air bled automatically. In IVECO engines, use the hand fuel pump for this. In order to do this loosen bolt joint connecting fuel conduit with fine fuel filter 1, and then using lever of 2 hand fuel pump, pump fuel until from under loosened bolt fuel begins to flow without air bubbles.
Page 91 SECTION 6: MAINTENANCE SERVICE INSPECTION (P-2) AFTER 250 ENGINE HOURS WORK Perform all service inspection programme operations as after 10 engine hours and: OPERATION No. 9. Change oil and engine oil filter. Before changing oil filter park tractor on a level surface and brake with parking brake. Start engine in order to obtain temperature of coolant liquid of approx.
Page 92 SECTION 6: MAINTENANCE PERKINS engine 2161/2200 engine 2167/2200 engine Figure 6-14 OPERATION No. 10 Change fuel pre-filter insert. To change filter insert 1 of fuel pre-filter: - drain fuel from filter unscrewing drain tap 1 of sediment tank - unscrew bolt 2 securing filter insert 4 and decanter vessel 6 to body 3 - remove filter insert 4 - place new filter insert and place new sealing ring 5 mount...
Page 93 Level of oil in gearbox and rear axle in PRONAR P5 tractors should be checked visually through sight glass 1, located on rear axle casing by PTO shaft at rear of tractor Oil level should reach midway or a part of indicator on tank housing.
Page 94 ATTENTION: ATTENTION ! Before checking on oil level in tank, park tractor on level ground, stop engine and apply parking brake. Hydraulic oil level in PRONAR P5 tractors should be checked visually through sightglass 2, situated on a hydraulic system tank.
Page 95 SECTION 6: MAINTENANCE After checking the oil level change filters: suction 3, high-pressure 4 (on left side of tractor near fuel tank) and oil filter 5 on right side of tractor, behind rear wheel. Figure 6-20 To do this perform the following actions: stop air bleed on the inlet cap 1 of hydraulic tank;...
Page 96 SECTION 6: MAINTENANCE 3. Adjust free pedal movement of right pedal (3) in range 4...8 mm with the aid of spade connection 7 (free movement of pedals corresponds to play of 0.6...1.4mm between piston and piston rod of each cylinder 9).
Page 97 SECTION 6: MAINTENANCE Adjustment of parking brake Figure 6-23 Parking (hand) brake 1 must be able to hold tractor in place on 18% slope. In the case of insufficient action of parking brake 1, adjust it. Unscrew securing nuts on links 2 and 3. Then adjust length A of links 2 and 3, in order to immobilise tractor on fall amounting to 18% on 10-12 tooth of catch.
Page 98 SECTION 6: MAINTENANCE OPERATION No. 16. Technical condition of tyres and pressure in tyres. Check condition of tread and pressure level in tyres. Check that the tread and tyre sides are not damaged. Adjust tyre pressures, depending on work performed and load. Pressure in rear and front wheel tyres should be in the boundaries of 0.1...0.16 MPa depending on work performed and wheel load.
Page 99 . Engine air filter service. OPERATION No. Air filter service should be performed when air contamination control light lights up on control panel or every 500 engine hours. PRONAR 5110 / 5115 / 5130 / 5135 tractors Figure 6-29 6-17...
Page 100 SECTION 6: MAINTENANCE In PRONAR 5110 / 5115 / 5130 / 5135 tractors engine air filter (Figure 6-29) is mounted in the front part of the engine. It is composed of external 4 and internal filter element 5. To check air filter proceed as follows: - unclip fastening catch 1 and remove cover 2 of air filter;...
Page 101 SECTION 6: MAINTENANCE After conducting air filter cleaning operation check tightness of engine air filter connection. In order to do this when engine is running (at speed of medium RPM about. 1000 rpm) cover filter's inlet 3 with your hand. If all connections are sealed tight engine should stop. If not, then screw up filter's all securing elements, so that at a repeated tightness test the required result is obtained.
Page 102 DANGER: When cleaning, wear protective glasses and overalls. Other persons should remain beyond the range of particle dispersion. PRONAR 5110 / 5115 / 5130 / 5135 tractors Figure 6-33 Check contamination of radiator cover grille (Figure 6-33). If necessary clean it.
Page 103 SECTION 6: MAINTENANCE SERVICE INSPECTION (P-4) AFTER 1000 ENGINE HOURS WORK Perform complete programme of previous services inspections and: OPERATION No. 23. Change oil and hydraulic system filters. ATTENTION: Before changing oil, park tractor on level surface. Change oil directly after finishing work, after switching off engine.
Page 104 SECTION 6: MAINTENANCE OPERATION No. 24. Change oil and oil filter in gear box and rear axle. ATTENTION: Before changing oil filter park tractor on a level surface and brake with parking brake. Change oil directly after finishing work, after switching off engine. Figure 6-35 In order to change oil: unscrew inlet plugs 2 and drain plug 1 in gearbox box and rear axle;...
Page 105 SECTION 6: MAINTENANCE OPERATION No. 26. Bolt connections of tractor assemblies (external). Using appropriate spanners check appropriate tightness of external bolt connections of tractor assemblies. Among others things check: nuts securing front and rear wheels and also bolts of rear wheel hubs; front axle bracket and frame;...
Page 106: General Maintenance
SECTION 6: MAINTENANCE GENERAL MAINTENANCE OPERATION No. 28. Engine valve clearance. ATTENTION: Inspection and adjustment of valve clearance should be entrusted to Authorised Service (service stations) of tractor manufacturer. Adjustment of valve clearance should be performed on cold engine and amount to: IVECO engine 0.25 ±...
Page 107 SECTION 6: MAINTENANCE OPERATION No. 31. Front axle wheel convergence. ATTENTION: Before each adjustment of front wheel convergence, stop engine and brake tractor wheels with parking brake. Inspection and adjustment of front axle wheel convergence should be made after each adjustment of front axle wheel spacing.
Page 108: Recommended Fuel, Oils, Greases And Operating Liquids
SECTION 6: MAINTENANCE RECOMMENDED FUEL, OILS, GREASES AND OPERATING LIQUIDS FOR USE IN PRONAR P5 TRACTORS Table 6-3 Place of application Quantity COMMERCIAL NAME Change frequency in litres hours Fuel tank Diesel oil: DL - summer supplementing DZ - winter...
Page 109: Preparation Of Tractor For Storage
SECTION 6: MAINTENANCE PREPARATION OF TRACTOR FOR STORAGE Preparation of tractor for longer storage requires the following actions: • wash tractor; • clean all grease nipples; • park tractor in dry, ventilated enclosed space; • remove oil from engine, drive and hydraulic system, and fill these assemblies with new oil; •...
Page 110 SECTION 6: MAINTENANCE 6-28...
Page 111: Section 7: Technical Specification
SECTION 7: TECHNICAL SPECIFICATION SECTION TECHNICAL SPECIFICATION...
Page 112 SECTION 7: TECHNICAL SPECIFICATION DIMENSIONS Version with weights Versions: 5110 / 5130 Versions: 5115 / 5135 / 5235 Tyre: 11.2R42 Tyres: 18.4R34, 520/70R34 i 600/65R34 Tyre: 16.9R38 Figure 7-1...
Page 113 SECTION 7: TECHNICAL SPECIFICATION Version with front three-point linkage Versions: 5110 / 5130 Versions: 5115 / 5135 / 5235 Figure 7-2 Static Front axle Rear axle Front axle Rear axle Tyres radius wheel spacing wheel spacing width width 380/70R24 526 mm 1559-1859 mm 1939-2239 mm 360/70R24...
Page 114 SECTION 7: TECHNICAL SPECIFICATION PRONAR PRONAR PRONAR PRONAR PRONAR 5110 5115 5130 5135 5235 Engine PERKINS IVECO PERKINS IVECO IVECO Type 2161/2200 F4CE0404A*D 2169/2200 F4CE0454A*D F4CE9484M*J Power (kW) according to 97/68/EC 71,5 Nominal RPM (min 2200 2300 2200 2300 2300...
Page 115 + hydraulic c) pneumatic double conduit + single conduit + hydraulic d) hydraulic ATTENTION: Due to continuous process of design improvement of PRONAR products, the technical specification of tractors produced may differ in some details from the specifications above.
Page 116 SECTION 7: TECHNICAL SPECIFICATION...
Page 117 SECTION 8: REFERENCE LISTS SECTION REFERENCE LISTS REFERENCE LIST OF OILS APPLIED IN GEARBOX AND ZF REAR AXLE REFERENCE LIST OF OILS APPLIED IN ZF FRONT DRIVE AXLE...
Page 118 SECTION 8: REFERENCE LISTS REFERENCE LIST OF OILS APPLIED IN GEARBOX AND ZF REAR AXLE Super tractor oils (STOU) MANUFACTURER COMMERCIAL NAME AGIP SCHMIERTECHNIK GMBH, WÜRZBURG/D AUTOL AGROTECH SAE 10W-30 ARALAG, BOCHUM/D ARAL SUPER TRAKTORAL SAE 10W-30 BAYWA AG, MÜNCHEN/D BAYWA SUPER 2000 CD-MC 10W-30 BAYWA AG, MÜNCHEN/D BAYWA SUPER MULTISYN SL 10W-40...
Page 119 SECTION 8: REFERENCE LISTS MANUFACTURER COMMERCIAL NAME STRUB + CO AG, REIDEN/CH SUPER TRACTOROEL UNI.10W-30 (STOU) SYNECO SPA, SAN GIULIANO MILANESE/I MULTITRACTOR STOU 15W40 TAMOIL ITALIA S.P.A., MILANO/I SUPER TRACTOR SAE 15W/40 TOTAL LUBRIFIANTS S.A., PARIS/F ANTAR AGRIA GR4 SAE 10W-40 TOTAL LUBRIFIANTS S.A., PARIS/F ANTAR AGRIA SUPER FM SAE 15W-40 TOTAL LUBRIFIANTS S.A., PARIS/F...
Page 120 SECTION 8: REFERENCE LISTS REFERENCE LIST OF OILS APPLIED IN ZF FRONT DRIVE AXLE Universal Tractor Transmission Oil (UTTO) MANUFACTURER COMMERCIAL NAME CASTROL INTERNATIONAL, PANGBOURNE READING/GB KOMATSU WBL 20W40 CNH, BURR RIDGE/USA CASE TRANSAXLE FLUID, 80W-140 CNH, BURR RIDGE/USA NEW HOLLAND TRX FLUID, 80W-140 EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA MOBILFLUID2040 FL SELENIA S.P.A., VILLASTELLONE/I...
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This manual is also suitable for:

Pronar 5115 Pronar 5235 Pronar 5130 Pronar 5135

PRONAR 5110 Operator's Manual

Section 1: GENERAL INFORMATION

Section 2: SAFETY ADVICE

Section 3: IDENTIFICATION DATA

Section 4: STEERING and OPERATING CONTROLS

Section 5: USING the TRACTOR

Section 6: MAINTENANCE

Section 7: TECHNICAL SPECIFICATION

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