Puloon LCDM-2000 Service Manual
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Puloon LCDM-2000 Service Manual

Cash dispensing module
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Service Manual
Service Manual
Model
: LCDM-2000
(Cash Dispensing Module)
Total Page
: 38 pages (including cover)
Date
Version :
PULOON Technology Inc.
:
2001. 12
V2.1

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Summary of Contents for Puloon LCDM-2000

  • Page 1 Service Manual Service Manual Model : LCDM-2000 (Cash Dispensing Module) Total Page : 38 pages (including cover) Date 2001. 12 Version : V2.1 PULOON Technology Inc.
  • Page 2 2-2. Main Board Connector Layout 3. Error Code & Handling Method 3-1. Error Code & the details 3-2. Handling method according to Error Code 4. Self Diagnostic Mode using PC 4-1. Program Loading 4-2. Setting Procedure 4-3. Program Usage PULOON Technology Inc.
  • Page 3 LCDM-2000 MAIN CONTROLLER CASH OUT REJECT TRAY CASH CASSETTE(Upper) CASH CASSETTE(Lower) DOUBLE FEEDING AUTO CASH FEEDER DETECTION PULOON Technology Inc.
  • Page 4 LCDM-2000 Term Specification ˚ ˚ PULOON Technology Inc.
  • Page 5 LCDM-2000 Cassette Door Door Open Direction Insert Locker Cash Plate Cassette Handle Cash Plate Stopper Cash Plate Handle PULOON Technology Inc.
  • Page 6 Stopper is automatically closed & opened by backing pushing plate and opening door respectively. 1-3-4. Cash Cassette Base When cash cassette is inserted, the part of transporting open automatically by the function of Cash cassette base which is located in the part of transporting part. PULOON Technology Inc.
  • Page 7 Bill-End sign will displayed with stopping the unit. There is hole in the front of “Cash Cassette” and detection process is done by this hole. ( Please refer to the layout of sensor for location) PULOON Technology Inc.
  • Page 8 Feed Module consists of auto cash feeder part , double feeding detection part , diverting mechanism part , cash delivery part and Feature is shown below. Feed motor Note Path (Delivery) Diverter Pick-up Roller(Upper) One-way Roller(Upper) Double Detect Roller (Upper) Pick-up Roller(Lower) One-way Roller(Lower) Double Detect Roller (Lower) PULOON Technology Inc.
  • Page 9 LCDM-2000 < Auto Cash Feeder >- PULOON Technology Inc.
  • Page 10 LCDM-2000 Description Function ’ ’ ’ ’ PULOON Technology Inc.
  • Page 11 LCDM-2000 < Constitution of Thickness Recognition > PULOON Technology Inc.
  • Page 12 LCDM-2000 Description Function ’ ’ ’ PULOON Technology Inc.
  • Page 13 LCDM-2000 < Constitution of divergence part > PULOON Technology Inc.
  • Page 14 LCDM-2000 Description Function ’ ’ ’ ’ ’ ’ PULOON Technology Inc.
  • Page 15 LCDM-2000 1-4-4. Transportation part < Constitution of Transportation part > PULOON Technology Inc.
  • Page 16 LCDM-2000 - Segment Name Name ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ PULOON Technology Inc.
  • Page 17 Note Path (Delivery) (11)REJECT TRAY S/W (14) CASH BOX SENSOR 0 (9) NEAREND (12) RVDT SENSOR 0 SENSOR 0 (1)(2)CHK SENSOR 1/2 (15) CASH BOX SENSOR 1 (10) NEAREND (13)RVDT SENSOR 1 SENSOR 1 (3)(4)CHK SENSOR 3/4 PULOON Technology Inc.
  • Page 18 LCDM-2000 SENSOR Name Function PULOON Technology Inc.
  • Page 19 LCDM-2000 1-4-6. Power Transportation part • G1 T3 MOTOR CLUTCH CLUTCH PULOON Technology Inc.
  • Page 20 LCDM-2000 Name Function PULOON Technology Inc.
  • Page 21 LCDM-2000 No Load Load TYPE Voltage Current Speed Torque Current Speed FB-806 180mA±1 4800rpm± 1kgf- 2400mA±2 3500rpm ±200rpm 00mA 250rpm 00mA PULOON Technology Inc.
  • Page 22 LCDM-2000 2. H/W Constitution SENSOR Circuit DIP SWITCH SEGEMENT CPU,ROM,RAM RVDT Circuit Solenoid,Clutch BLDC MOTOR RS232 Communication Circuit 24V  5V Conversion Circuit PULOON Technology Inc.
  • Page 23 Upper Near End sensor ( Near End 0 ) Upper RVDT ( RVDT 0 ) Wheel sensor BLDC Motor Reject Tray limit switch Lower Clutch ( Clutch 1 ) Divert Solenoid Upper Clutch ( Clutch 0 ) POWER RS232 Communication PULOON Technology Inc.
  • Page 24 STOP or low speed of MOTOR DIVERT_JAM_RUN Jam in the DIV SENSOR part EJECT_JAM_RUN TIMEOUT between DIV SENSOR and EJT SENSOR JAM_IN_CRI_LOWR Jam in the CHK SENSOR 3/4 part UPPER_CASH_BOX No Upper Cash Cassette UPPER_CASH_BOX No Lower Cash Cassette PULOON Technology Inc.
  • Page 25 - Is all of bill out from CASH CASSETTE? - Re install of CASH CASSETTE after checking above Management - Check NEAREND SENSOR in case of lack of bill < Normal Insertion of Bills > < Wrong Insertion of Bills > PULOON Technology Inc.
  • Page 26 - Is idle roller rotation in the GUIDE CASH FEED 2 ASS’Y normal? - Is fixing screw in GUIDE CASH FEED 1 / 2 / 3 ASS’Y normal? - Try again after checking above situation. Management - In case of Jam, Turn a handle shown below PULOON Technology Inc.
  • Page 27 - Is idle roller rotation status in GUIDE CASH FEED 7 ASS’Y normal? - Try again after checking above situation. Management - Replace ASS’Y in case of roller rotation problem in GUIDE CASH FEED 7 ASS’Y. PULOON Technology Inc.
  • Page 28 - In case of interference between SHAFT DIVERTER ASS’Y & SHAFT ASS’Y CASH FEED 3, Adjust location of SOLENOID Management PIN( Please refer to below picture) - Replace ASS’Y in case of idle roller rotation problem in GUIDE CASH FEED 7 ASS’Y. PULOON Technology Inc.
  • Page 29 Note Path (Delivery) (11)REJECT TRAY S/W (14) CASH BOX SENSOR 0 (9) NEAREND (12) RVDT SENSOR 0 SENSOR 0 (1)(2)CHK SENSOR 1/2 (15) CASH BOX SENSOR 1 (10) NEAREND (13)RVDT SENSOR 1 SENSOR 1 (3)(4)CHK SENSOR 3/4 PULOON Technology Inc.
  • Page 30 REJECT TRAY is not closed -Is the location of REJECT TRAY normal? Check Point - Is the location of CONNECTOR normal? - Insert REJECT TRAY to main body. Management - Connect J20 CONNECTOR in the MAIN PCB. PULOON Technology Inc.
  • Page 31 LCDM-2000 CODE Detail Stop or low speed of MOTOR - Is any obstacle in Power Transportation part? Check Point - Is the location of CONNECTOR correct? -Try again after checking above situation. Management - Check J15 CONNECTOR. PULOON Technology Inc.
  • Page 32 LCDM-2000 “ ” PULOON Technology Inc.
  • Page 33 LCDM-2000 PULOON Technology Inc.
  • Page 34 LCDM-2000    “ ” PULOON Technology Inc.
  • Page 35 LCDM-2000 “ ” “ ” “ ” PULOON Technology Inc.
  • Page 36 LCDM-2000 “ ” “ ” “ ” “ ” “ ” PULOON Technology Inc.
  • Page 37 LCDM-2000 “ ” “ ” PULOON Technology Inc.
  • Page 38 LCDM-2000 PULOON Technology Inc.

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