Summary of Contents for KAWASHIMA PRO2000i
- Page 1 Operating Instructions and Manual Kawashima Guaranteed Pure Sine Wave INVERTER GENERATOR...
- Page 2 READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR WARRANTY. KAWASHIMA WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS.
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Page 3: Table Of Contents
Table of Contents SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS ....1-1 1.1 Symbol Usage ..................1-1 1.2 General Safety Precautions ..............1-2 SECTION 2: CONTROLS AND FEATURES ..........2-1 2.1 Generator ....................2-1 2.2 Control Panel ..................2-2 2.3 Control Functions ..................2-3 SECTION 3: GETTING STARTED ............3-1 3.1 Unpack the Generator ................3-1 3.2 Adding Engine Oil ...................3-1 3.3 Adding Fuel .....................3-2... -
Page 4: Section 1: Safety Instructions And Warnings
SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS 1.1 Symbol Usage This manual contains important information that you need to know and understand in order to assure YOUR SAFETY and PROPER OPERATION OF EQUIPMENT. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. -
Page 5: General Safety Precautions
1.2 General Safety Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE EQUIPMENT AND/OR THE ITEM YOU ARE WORKING ON OR WITH. Carbon Monoxide •... -
Page 6: Gasoline And Oil
Gasoline and Oil This product requires oil and fuel. THE ENGINE WILL NOT START WITHOUT OIL. Work in well-ventilated area. Keep cigarettes, flames or sparks away from the work area or where gasoline is stored. WARNING! GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CERTAIN CONDITIONS. -
Page 7: Hot Components
Hot Components WARNING! HOT EXHAUST CAN BURN YOU. ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN. WEAR INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM HAVE COOLED BEFORE HANDLING THESE PARTS. -
Page 8: Personal Safety
• Earthed tools must be plugged into an outlet properly installed and earthed in accordance with all codes and ordinances. Never remove the earth prong or modify the plug in any way. Do not use any adapter plugs. • Double insulated tools are equipped with a polarized plug where one blade is wider than the other. -
Page 9: Generator Use And Care
• Dress properly. Contain long hair, clothing, jewellery, and gloves as they can be caught in moving parts. • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. •... - Page 10 • Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact your Kawashima agent immediately for a replacement. • Generator service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
- Page 11 Mechanical • Always make sure the power switch is in its “OFF” position. Disconnect the spark plug wire, and allow the engine to completely cool before carrying out maintenance. • Check for damaged parts. Before using the generator, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function.
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Page 12: Extension Cords
Noise Prolonged exposure to noise levels above 85dBA is hazardous to hearing. Always wear AS/NZS approved ear protection when operating or working around the Generator when it is running. Extension Cords If an extension cord (not included) is used, make sure to use only AS/NZS approved cords having the correct gauge and length according to the following table: Cord Lengths... -
Page 13: Section 2: Controls And Features
SECTION 2: Controls and Features 2.1 Generator 1. Exhaust and Spark Arrestor 2. Carrying handle 3. Vented Gas Cap 4. Recoil Starter Rope 5. Control Panel 6. 240V Power Outlet... -
Page 14: Control Panel
2.2 Control Panel 1. Smart Throttle Switch 2. LED Indicators 3. Engine Switch 4. 12V DC Output 5. 8A DC Circuit Breaker 6. Fuel Tap 7. Choke 8. 240V AC Outlet 9. Earth Connector... -
Page 15: Control Functions
2.3 Control Functions Smart Throttle When the Smart Throttle switch is in the “ON” position the smart throttle controls the engine speed according to the connected electrical load. The results are better fuel consumption and less noise. When the switch is in the “OFF”... - Page 16 When the Overload Alarm light comes on and power generation stops, proceed as follows: 1. Turn off any connected electric devices and stop the engine. 2. Reduce the total wattage of connected electric devices within the rated output. 3. Check for blockages in the cooling air inlet and around the control unit. If any blockages are found remove them.
- Page 17 12V 8A DC Outlet The 12V 8A DC Outlet is for provided for battery charging. Follow instructions in the owner’s manual for the battery for charging procedures. 8A DC Circuit Breaker The 8A DC Circuit Breaker turns off automatically if the current exceeds 8A. If the circuit breaker turns “OFF” you will need to push it “in”...
- Page 18 240V AC Outlet The Outlet is used to power 240V Single Phase 50Hz loads requiring up to 1600W continuous power. Earth The Earth terminal is used to earth the generator when earthed electrical devices are being used. Consult an electrician for local earthing regulations.
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Page 19: Section 3: Getting Started
• 12V Charging Cables • 400ml Oil • Oil Funnel If you did not receive any of the above items, please contact Kawashima customer service at 0800 387 678 (NZ) or 1800 040 947 (AUS). 3.2 Adding Engine Oil generator has been shipped without engine oil. - Page 20 Using a #2 Phillips-head screwdriver remove screws ① and ② (seen in figure 1) and lift up and away to remove the side panel. Place the generator on a level surface. DO NOT tilt the generator while adding oil. It can cause you to overfill the oil and/or cause the oil to leak into areas in which it is not intended.
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Page 21: Adding Fuel
3.3 Adding Fuel The fuel tank holds 4 litres. DO NOT overfill the tank, otherwise it may overflow when the fuel warms up and expands. Note: For safety reasons, once fuel has been added to this unit it cannot be returned to the place of purchase. 1. -
Page 22: Starting The Engine
3.4 Starting the Engine OPERATE THE ENGINE IN A WELL VENTILATED AREA. DO NOT connect any electrical devices to the outlets on the generator before starting the engine. Turn the Smart Throttle switch “OFF” You may turn the Smart Throttle switch to “ON” once the engine is started and a steady idle is achieved. - Page 23 4. Turn the Engine Switch (Red) “ON” 5. Pull the Choke Knob fully out. Note: The Choke is not needed to start a warm engine. Push the knob in to the original position when starting the engine warm. 6. Grasp the carrying handle firmly to prevent the generator from falling over when pulling the recoil starter.
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Page 24: Stopping The Engine
3.5 Stopping the Engine Before stopping the engine turn off and disconnect any electronic devices attached to the generator. Turn the Smart Throttle switch “OFF” Turn the Engine Switch to “OFF” Turn the Fuel Tap to “OFF”... -
Page 25: Section 4: Electrical Connection
SECTION 4: Electrical Connection 4.1 Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes. See Section 4.5 for Wattage Reference Guide. 1. Select the electrical devices you plan on running at the same time. 2. -
Page 26: Battery Charging
2. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (240V AC 1600 watts continuous, 2000 watts peak) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator. -
Page 27: Wattage Reference Guide
4.5 Wattage Reference Guide Item Running Watts Starting Watts Essentials Light Bulb Refrigerator/Freezer 1200 2400 Sump Pump 1800 Well Pump 1HP 2000 4000 Water Heater 4000 Security System AM/FM Radio Garage Door Opener ½ HP Battery Charger 12V Heating and Cooling Air Conditioner 12000 BTU 1700 2500... -
Page 28: Your Power Needs
For exact wattages, check the data plate or owner's manual on the item you wish to power using the generator. Operating voltage and frequency requirement of all electronic equipment should be checked prior to plugging to plugging them into this generator. Damage may result if the equipment is not designed to operate within a +/- 10% voltage variation, and +/- 3 Hz frequency variation from the generator specification ratings. -
Page 29: Section 5: Maintenance
SECTION 5: Maintenance 5.1 Periodic Maintenance Periodic inspection, adjustment and lubrication will keep your generator in the safest and most efficient condition possible. Every 6 months 12 months Item Routine Prior to use or 100hrs. or 300hrs. • Check condition •... -
Page 30: Spark Plug Maintenance
5.2 Spark Plug Maintenance Spark plug inspection The spark plug is an important engine component and should be checked periodically. 1. Remove the screws ① and then remove the cover ②. 2. Remove the spark plug cap ③ and access cap ④ 3. -
Page 31: Engine Oil Replacement
5.3 Engine Oil Replacement Initial replacement of the engine oil is after one month or 20 hours of operation. Place the generator on a level surface and warm up the engine for several minutes. Then stop the engine and turn the Fuel Tap knob to “OFF”... -
Page 32: Air Filter Maintenance
5.4 Air Filter Maintenance s hould be performed every 6 months or 100 hours. The air filter may need to be cleaned more frequently when using in unusually wet or dusty areas. Remove the screws ① and then remove the cover ②. Remove the screws ①... -
Page 33: Muffler Screen & Spark Arrestor Maintenance
5.5 Muffler Screen and Spark Arrestor Maintenance Should be performed every 6 months or 100 hours. The air filter may need to be cleaned more frequently when using in unusually wet or dusty areas. Remove the screws ① and then remove the cover ②. Loosen the bolt ①... -
Page 34: Fuel Filter Maintenance
5.6 Fuel Filter Maintenance Should be performed every 12 months or 300 hours. Remove the fuel tank cap and filter ①. Clean the filter with gasoline. If damaged, replace it. Wipe the filter and install it. Install the fuel tank cap. WARNING! GASOLINE IS FLAMMABLE. -
Page 35: Section 6: Storage
SECTION 6: Storage 6.1 Long Term Storage Long term storage of your machine will require some preventive procedures to guard against deterioration. Drain the fuel 1. Turn the Engine switch to “OFF” ①. 2. Remove the fuel tank cap. Extract the fuel tank into an approved gasoline container using a commercially available hand siphon. - Page 36 Remove the screws ①, and then remove the cover ②. Drain the fuel from the carburettor by loosening the drain screw ③ on the carburettor float chamber. Turn the Engine switch to “OFF” Turn the fuel cock knob to “OFF” 10.
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Page 37: Section 7: Troubleshooting And Specifications
SECTION 7: Troubleshooting and Specifications 7.1 Troubleshooting Diagram Does... -
Page 38: Fuel Filter Maintenance
7.2 Fuel Filter Maintenance Use this section to troubleshoot common errors. Engine won’t start Fuel systems: No fuel supplied to combustion chamber • No fuel in tank…….supply fuel. • Fuel in tank……..Fuel tank cap air vent knob and fuel cock knob to “ON”. •... - Page 39 WARRANTY: repair or replace, at no charge for parts or labour, the A. Please call your re-seller or the number listed above KAWASHIMA Generator, if proven defective in material for warranty assistance. or workmanship, during the following time period(s) after B.