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EM TRIAL User Manual

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Summary of Contents for EM TRIAL

  • Page 2 You have just purchased and electric motorcycle EM. We welcome you in our customers! The motorcycle EM trial results from trial passion, the nature and the green technologies. It has been designed and developed with the experience and the knowhow of our team.
  • Page 3 RIDING OF THE MOTORCYCLE CHARGING OF THE BATTERY PACK (USER MANUAL// 2.1. p15) CHARGING OF THE BATTERY PACK BATTERIES INTERCHANGEABILITY TRIAL ELECTRIC MOTION (USER MANUAL// 2.2. p25) MOUNTING AND REMOVING OF THE BATTERY PACK CHARGERS INTERCHANGEABILITY TRIAL ELECTRIC MOTION (USER MANUAL// 1.3...

  • Page 4: Table Of Contents

    SUMMARY GENERAL INFORMATION ......................... 5 1.1. RECEPTION ............................. 5 1.2. BATTERY PACK ............................6 1.3. CHARGER ............................... 7 1.4. MOTORCYCLE ............................9 1.5. STEERING ELEMENTS AND INFORMATION LIGHT ................10 1.5.1. STEERING ELEMENTS ........................10 1.5.2. SETTING............................11 1.5.3. INFORMATION LIGHTS ........................ 12 BATTERY PACK ............................

  • Page 5: General Information

    ²² EM TRIAL–USER MANUAL 1. GENERAL INFORMATION 1.1. RECEPTION If you receive the motorcycle and the battery pack separately, please follow the procedures: REMOVING THE COVER and MOUNTINGTHE BATTERY PACK. If you receive the motorcycle on a palette, the footrests and the handlebar are not assembled on the motorcycle.

  • Page 6: Battery Pack

    ²² EM TRIAL–USER MANUAL 1.2. BATTERY PACK MAIN BATTERY CHARGING CONNECTOR SWITCH CONNECTOR BATTERY LEVEL LED INDICATOR HANDLE Once you receive the motorcycle and the battery pack, you must charge it. Please follow the procedure CHARGING BATTERY PACK The first charge will be quite quick (30 min to 1 h).

  • Page 7: Charger

    ²² EM TRIAL–USER MANUAL 1.3. CHARGER / ! \ CHARGERS INTERCHANGEABILITY TRIAL ELECTRIC MOTION  The Grey chargers are dedicated to batteries: Trial batteries (before 2016) ESCAPE batteries (Since 2016).  The Black chargers are dedicated to batteries: Trial Batteries (since 2016) The two different chargers versions are not interchangeable.
  • Page 8 ²² EM TRIAL–USER MANUAL INLET 110V/230V CONNECTOR CONNECTOR WORKING LEDS...

  • Page 9: Motorcycle

    ²² EM TRIAL–USER MANUAL 1.4. MOTORCYCLE 4 Maps RemovableBattery+ Controller Brushless Motor The serial number of the motorcycle is noticed on the steering pipe, on the front part of the frame.

  • Page 10: Steering Elements And Information Light

    ²² EM TRIAL–USER MANUAL 1.5. STEERING ELEMENTS AND INFORMATION LIGHT STEERING ELEMENTS REAR BRAKE FRONT BRAKE THROTTLE ELS (ELECTRONIC (OPTION) CLUTCH) MAIN CONTACTOR SECURITY SWITCH TRIAL MAP SWITCH & MOTOR BRAKE REAR BRAKE LIQUID TANK REAR BRAKE PEDAL...

  • Page 11: Setting

    ²² EM TRIAL–USER MANUAL SETTING The motorcycle has a setting harness with 2 riding modes. It is located inside the front part of the frame. (More detailed explanations in the part 4.2.2 SETTINGS)

  • Page 12: Information Lights

    ²² EM TRIAL–USER MANUAL INFORMATION LIGHTS - STANDARD MAIN COMMUTER On the left of the handlebar, the general commuter has a green light, which indicates the motorcycle is working OR when the battery is ON. / ! \ This indicator will switch off when your motorcycle AND your battery will be switch off.
  • Page 13 ²² EM TRIAL–USER MANUAL - BATTERY LED INDICATOR The battery pack has a led indicator, which shows the remaining energy capacity. There are 10 LEDS: The 7 first are GREEN, 2 ORANGE 1 last RED. / ! \ The decreasing of energy can be very quick in the 3 last red ones.

  • Page 14: Battery Pack

    ²² EM TRIAL–USER MANUAL 2. BATTERY PACK 2.1. CHARGING OF THE BATTERY PACK / ! \ If you use a 15a charger you have to follow the suitable procedure. The phenomenon of Sparking is normal when it connects to battery because of high current.

  • Page 15: Charger

    ²² EM TRIAL–USER MANUAL 2.1.1. 10A CHARGER / ! \ If you use this charger (10a), you must follow the next procedure to charge your battery pack. The charging of the battery pack needs to be followed very precisely.
  • Page 16 ²² EM TRIAL–USER MANUAL 1- OPEN THE CHARGING CONNECTOR TAP 2- CONNECT THE CHARGER CONNECTOR TO THE BATTERY PACK CONNECTOR...
  • Page 17 ²² EM TRIAL–USER MANUAL 3- CONNECT THE CHARGER TO THE OUTLET -- LED1: RED - LED2: NOT LIGHING =>THE CHARGER IS CORRECTLY PLUGGED 4- SWITCH ON THE CHARGER THE LED OF THE CHARGER ARE: - LED1: RED - LED2: GREEN...
  • Page 18 ²² EM TRIAL–USER MANUAL 5- SWTICH ON THE BATTERY PACK THE LED INDICATOR ONT THE BATTERY PACK LIGHT (red circle) THE LED OF THE CHARGER ARE: - LED1: RED - LED2: RED =>THE BATTERY PACK IS CHARGING 6- - AT THE END OF THE CHARGE...
  • Page 19 ²² EM TRIAL–USER MANUAL 7- SWITCH OFF THE BATTERY PACK (THE LED INDICATOR MUST STOP TO LIGHT) 8- SWITCH OFF THE CHARGER 9- UNPLUG THE CHARGER FROM THE BATTERY PACK 10- UNPLUG THE CHARGER FROM THE OUTLET THE BATTERY PACK CAN BE CHARGED OUT OF THE MOTORCYCLE FOLLOWING EXACTLY THE SAME PROCEDURE.

  • Page 20: Charger

    ²² EM TRIAL–USER MANUAL 2.1.2. 15A CHARGER / ! \ If you use this charger (54.6v 15a), you must follow the next procedure to charge your battery pack. The charging of the battery pack needs to be followed very precisely...
  • Page 21 ²² EM TRIAL–USER MANUAL 1- OPEN THE CHARGING CONNECTOR TAP 2- CONNECT THE CHARGER CONNECTOR TO THE BATTERY PACK CONNECTOR...
  • Page 22 ²² EM TRIAL–USER MANUAL 3- PLUG THE CHARGER TO THE OUTLET THE LED OF THE CHARGER ARE: - LED1: RED - LED2: GREEN =>THE CHARGER IS CORRECTLY PLUGGED 4- SWITCH ON THE BATTERY PACK THE LED INDICATOR LIGHT (red circle)
  • Page 23 ²² EM TRIAL–USER MANUAL 5- AT THE END OF THE CHARGE THE LED OF THE CHARGER ARE: - LED1: RED - LED2: GREEN =>THE BATTERY PACK IS CHARGED 6- SWITCH OFF THE BATTERY PACK (THE LED INDICATOR MUST STOP TO LIGHT)

  • Page 24: Mounting And Removing Of The Battery Pack

    ²² EM TRIAL–USER MANUAL 2.2. MOUNTING AND REMOVING OF THE BATTERY PACK / ! \ INTERCHANGEABILITY OF TRIAL BATTERIES ELECTRIC MOTION Washer 0R001-06018-01-00 between the lateral plate and the battery (on each side)

  • Page 25: Mounting Of The Battery Pack

    ²² EM TRIAL–USER MANUAL 2.2.1. MOUNTING OF THE BATTERY PACK 1- TAKE THE BATTERY PACK BY THE STRAP WITH ON HAND 2- HELP THE MOVING WITH THE OTHER HAND DO NOT HOLD THE BATTERY PACK BY THE POWER CABLES!
  • Page 26 ²² EM TRIAL–USER MANUAL 3- PUT THE BATTERY PACK IN PLACE 4- VERIFY THE ALIGNMENT OF THE 3 FIXING HOLES 5- SCREW THE FRONT SCREW...
  • Page 27 ²² EM TRIAL–USER MANUAL 6- SCREW THE LATERAL SCREWS AND VERIFY THE TIGHTENING OF THE 3 FIXING SCREWS 7- PLUG THE BATTERY PACK TO THE MOTORCYCLE...
  • Page 28 ²² EM TRIAL–USER MANUAL 8- IMPLEMENTATION OF THE COVER Put the cover in place on the motorcycle The cover is fixed by a strut and 2 screws (red circles) Screws the 2 fixing screws THE MOUNTING PROCEDURE OF THE BATTERY PACK IS FINISHED...

  • Page 29: Removing Of The Battery Pack

    ²² EM TRIAL–USER MANUAL 2.2.2. REMOVING OF THE BATTERY PACK 1- REMOVE THE COVER - Unscrew the 2 screws - Remove the cover...
  • Page 30 ²² EM TRIAL–USER MANUAL 2- VERIFY THE BATTERY PACK IS SWITCHED OFF (BATTERY SWITCH IN OFF POSITION) / ! \ BE SURE THAT THE LIGHT ON THE HANDLEBAR IS OFF If it is not : Wait minutes if it remains lighting...
  • Page 31 ²² EM TRIAL–USER MANUAL UNPLUG THE MAIN CONNECTOR DO NOT PULL THE POWER CABLES OF THE BATTERY PACK 3- REMOVE THE FRONT FIXATION SCREW 4- UNSCREW THE LATERAL FIXATION SCREWS (around 5 mm)
  • Page 32 ²² EM TRIAL–USER MANUAL 5- TAKE THE BATTERY WITH THE STRAP WITH ONE HAND DO NOT HOLD THE BATTERY PACK BY THE POWER CABLES! 6- HELP THE MOVING WITH THE OTHER HAND THE REMOVING PROCEDURE OF THE BATTERY PACK IS FINISHED...

  • Page 33: Storage Of The Battery Pack

    ²² EM TRIAL–USER MANUAL 2.3. STORAGE OF THE BATTERY PACK / ! \ IF YOU WANT TO STORE THE BATTERY PACK, YOU HAVE TO TAKE SOME PRECAUTIONS: 1- BEFORE STORAGE, THE BATTERY PACK MUST BE CHARGED 2- BE SURE 100% THE BATTERY PACK IS SWITCHED OFF 3- RECHARGE THE BATTERY PACK EVERY 8 WEEK, EVEN IT IS NOT USED 4- DO NOT STORE THE BATTERY PACK UNDER 10°C OR OVER 40°C...

  • Page 34: Using Of The Motorcycle

    ²² EM TRIAL–USER MANUAL 3. USING OF THE MOTORCYCLE 3.1. STARTING OF THE MOTORCYCLE 1- START THE BATTERY PACK (THE LED INDICATOR SHOWS THE LEVEL OF THE BATTERY PACK)
  • Page 35 ²² EM TRIAL–USER MANUAL 2- STARTING THE GENERAL SWITCH 3- STARTING THE SECURITY SWITCH (put the magnet on the base) / ! \ WARNING / ! \ If you happen by mistake, forgetting to turn off the battery after use or not to use the bike on for 20 minutes, it will turn into "sleep"...

  • Page 36: Riding Of The Motorcycle

    ²² EM TRIAL–USER MANUAL 3.2. RIDING OF THE MOTORCYCLE 3.2.1. SECURITY BEFORE RIDING, CHECK YOU HAVE ALL THE SECURITY EQUIPMENT: - HELMET - GLOVES - ADAPTED CLOTHES - SECURITY SWITCH (fixed to your wrist to secure the motorcycle if you fall)

  • Page 37: Settings

    Engine motorcycles (2 or 4 strokes). Begin with the first riding modes to discover this motorcycle. Go to other MAPS if the riding of the motorcycle is OK. For trial application, replace the front 11 teeth sprocket by the 9 teeth furnished sprocket.

  • Page 38: Electronic Cluch (Sport Model Ou Option)

    EM TRIAL–USER MANUAL 3.2.4. ELECTRONIC CLUCH (Sport model ou option) To be perfectly adapted to trial driving, the EM 5.7 has an electronic system: ELS. The ELS system (Electric Lever Switch) allows you: To cut instantly the power of the motorcycle.

  • Page 39: Riding In The Water

    ²² EM TRIAL–USER MANUAL 3.2.5. RIDING IN THE WATER MAX WATER LEVEL IF DICCULTIES OR STOP IN THE WATER, SWITCH OFF THE MOTORCYCLE (MAIN CONTACTOR AND BATTERY PACK) TO AVOID THE MOTORCYCLE FALLS RUNNING IN THE WATER 3.2.6. TEMPERATURES OF USING / ! \ To enjoy completely your motorcycle, please respect the charge and discharge condition.

  • Page 40: Stopping Of The Motorcycle

    ²² EM TRIAL–USER MANUAL 3.2.9. STOPPING OF THE MOTORCYCLE 1- DISCONNECT THE SECURITY SWITCH (remove the magnet of the base) Non-approved Approved 2- SWITCH OFF THE GENERAL SWITCH Approved Non-approved...
  • Page 41 ²² EM TRIAL–USER MANUAL 3- SWITCH OFF THE BATTERY PACK : THE LED INDICATOR MUST STOP TO LIGHT During the first using sessions, it is possible the battery pack do not switch off correctly. To avoid this problem, repeat the operations SWITCH ON/SWITCH OFF of the battery pack until it switch off.

  • Page 42: Maintenance

    ²² EM TRIAL–USER MANUAL 4. MAINTENANCE 4.1. CLEANING Concerning the water cleaning of the motorcycle: 1- REMOVE THE BATTERY PACK (FOLLOWING PROCEDURE REMOVING OF THE BATTERY PACK) 2- WASH THE MOTORCYCLE WITHOUT FOCUSING ON THE ELECTRICAL COMPONENTS AND THE EXTERNALS BEARINGS. (USE MOTUL MOTO WASH AND MOTUL WHEEL CLEANER) 3- DRY THE MOTORCYCLE (ELECTRICAL CONTACTS) BEFORE THE MOUNTING OF THE BATTERY PACK.

  • Page 43: Primary Transmission

    ²² EM TRIAL–USER MANUAL 4.2.1. PRIMARY TRANSMISSION It is necessary to regularly check the state of the primary transmission. This transmission is located between the two transmission plates, under the battery pack. Please, follow the next procedure:  Unscrew the 4 transmission carter screws ...

  • Page 44: Secondary Transmission

    ²² EM TRIAL–USER MANUAL 4.2.2. SECONDARY TRANSMISSION The secondary transmission needs to be cleaned and lubricated after every riding session CHAIN TENSION: Please follow the next procedure to check or adjust the secondary chain tension. Attention: To do this operation, the motorcycle needs to be on the floor.
  • Page 45 ²² EM TRIAL–USER MANUAL After reading this document, you can ride your EM. Take the time to adapt your riding to the motorcycle behavior. I will allow you to ride this motorcycle in the best conditions to discover all its capacities!

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